EP1301267A2 - Procede de production de substances diamantines et utilisations desdites substances - Google Patents
Procede de production de substances diamantines et utilisations desdites substancesInfo
- Publication number
- EP1301267A2 EP1301267A2 EP01957717A EP01957717A EP1301267A2 EP 1301267 A2 EP1301267 A2 EP 1301267A2 EP 01957717 A EP01957717 A EP 01957717A EP 01957717 A EP01957717 A EP 01957717A EP 1301267 A2 EP1301267 A2 EP 1301267A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- diamond
- substance
- mixture
- reaction products
- sintering
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000463 material Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 15
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims abstract description 11
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 11
- 239000001301 oxygen Substances 0.000 claims abstract description 11
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 7
- 239000001257 hydrogen Substances 0.000 claims abstract description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 7
- 238000010521 absorption reaction Methods 0.000 claims abstract description 4
- 238000006243 chemical reaction Methods 0.000 claims abstract description 4
- 239000002360 explosive Substances 0.000 claims abstract description 4
- 239000011261 inert gas Substances 0.000 claims abstract description 4
- 239000000126 substance Substances 0.000 claims description 36
- 239000002245 particle Substances 0.000 claims description 10
- 238000005245 sintering Methods 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 6
- 150000002431 hydrogen Chemical class 0.000 claims description 5
- 239000011148 porous material Substances 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 238000004458 analytical method Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims 1
- 239000012530 fluid Substances 0.000 abstract 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 abstract 1
- 238000000746 purification Methods 0.000 abstract 1
- 229910003460 diamond Inorganic materials 0.000 description 17
- 239000010432 diamond Substances 0.000 description 17
- 238000005474 detonation Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 229910003481 amorphous carbon Inorganic materials 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 125000003636 chemical group Chemical group 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000005292 diamagnetic effect Effects 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/06—Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
- B01J3/062—Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies characterised by the composition of the materials to be processed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/06—Processes using ultra-high pressure, e.g. for the formation of diamonds; Apparatus therefor, e.g. moulds or dies
- B01J3/08—Application of shock waves for chemical reactions or for modifying the crystal structure of substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2203/00—Processes utilising sub- or super atmospheric pressure
- B01J2203/06—High pressure synthesis
- B01J2203/0605—Composition of the material to be processed
- B01J2203/062—Diamond
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2203/00—Processes utilising sub- or super atmospheric pressure
- B01J2203/06—High pressure synthesis
- B01J2203/0605—Composition of the material to be processed
- B01J2203/0625—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2203/00—Processes utilising sub- or super atmospheric pressure
- B01J2203/06—High pressure synthesis
- B01J2203/065—Composition of the material produced
- B01J2203/0655—Diamond
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2203/00—Processes utilising sub- or super atmospheric pressure
- B01J2203/06—High pressure synthesis
- B01J2203/0675—Structural or physico-chemical features of the materials processed
- B01J2203/0685—Crystal sintering
Definitions
- the invention relates to processes for producing diamond-like substances, various diamond-like substances and uses of such diamond-like substances.
- the diamond phase of the carbon is a compact spheroid with a diameter of about 7 nm.
- Metric analyzes provided the following reflection values in the intermediate levels:
- AI diamond-containing substances consist of carbon, hydrogen, nitrogen, oxygen and non-combustible admixtures.
- the mass ratio in mass% of the carbon in cubic modification is preferably 30.0 to 75.0 for these diamond-containing substances, while the X-ray amorphous carbon phase is 10.0 to 15.0.
- the object of the present invention is to provide improved processes for the production of such diamond-like substances as well as new diamond-like substances and new uses of such substances.
- This object is achieved with a method for producing diamond-like substances, in which a mixture with carbon, oxygen, hydrogen, Nitrogen and non-combustible admixtures are treated by detonative reactions of explosives with negative oxygen balance in a closed volume in an inert gas atmosphere and the reaction products are cooled and cleaned and sintered at pressures of 4 to 12 Gpa and temperatures of 1000 to 3000 ° C.
- the process described results in diamond-like substances with different characteristics which are advantageous for the most varied of uses.
- the resulting material is a powder with a dark gray color.
- the starting mixture preferably has 86 to 96% by mass of carbon, 1 to 6% by mass of oxygen, 0.1 to 1% by mass of hydrogen, 0.5 to 2% by mass of nitrogen and up to 2% by mass of additives.
- the reaction products are chemically cleaned before sintering. Depending on the application, the reaction products are crushed after sintering. It is advantageous if, after comminution, the particles have dimensions in the micrometer range and the reaction products are chemically cleaned again after sintering. Ultimately, the reaction products can be classified into divided grain sizes.
- the object on which the invention is based is also achieved with a diamond-like substance which has at least 85% a polycrystalline structure.
- the object is achieved with such a diamond-like substance, preferably produced by the method according to the invention, which has a porous structure and preferably a specific weight of less than 3 g / cm 3 .
- a diamond-like substance has pore dimensions of 12 to 100 A.
- the material particles have rounded shapes, on the surface of which open pores are localized.
- the dimensions of the pores were determined by BET.
- the specific weight is 2.3 to 3 g / cm 3 , which corresponds to the value of 65 to 85% of the specific weight of diamond.
- microelectronograms of a material according to the invention differ from those of the ultradisperse diamond system produced in the detonation synthesis by a broadened line (111), but also by the presence of well-developed local reflections, which means that the sintering process takes place by means of partial recrystallization. to which isolated graphite phases refer.
- the outstanding properties of the diamond material include the extraordinarily high values of the specific surface, which are in an interval of 50 to 200 m 2 / g.
- the specific surface values e.g. B. a diamond powder (grain size 0 to 1 micron) from the classic static synthesis are in comparison about 13.5 m 2 / g.
- These values of the specific surface are based on special surface reliefs of the individual particles, the pronounced porosity and the maintenance of an active hyperstructure on which functional groups are attached, which are characteristic of the starting product of the detonation systems.
- the particle size of the diamond-like substance is preferably in the interval between 1 and 100 microns.
- diamond particles with grain sizes of up to 100 ⁇ m were obtained. It is therefore advantageous if the grain sizes are between 20 and 100 ⁇ m.
- the X-ray phase analysis fixes a single phase peak, the cubic modification of the carbon (diamond).
- the elementary analysis of the polycrystalline diamond system produced shows the following values in mass%: carbon 89-96, oxygen 1 to 6, hydrogen 0.1 to 1.0, nitrogen 0.5 to 2.0 and non-combustible admixtures up to 2, 0th
- the elementary inventory also contains traces of metal components such as Ti, Cr, Mn, Fe, Ni, W, K, Ca and non-metals such as P and S.
- the IR spectral analyzes carried out show the addition of carboxyl, Carbonyl and hydroxyl groups on the surface.
- the particles of the polycrystalline diamond material When used for surface processing, the particles of the polycrystalline diamond material have a lateral spallation mechanism (micro-crack formation) as well as a multitude of direction-independent cutting edges with minimal cutting edges, which have the same strength, hardness and pressure resistance in all directions.
- the particles are self-sharpened during the polishing process, since only tiny microcrystallites split off when exposed, which expose further cutting edges. In this way, ultra-precise machining of hard and superhard materials is possible. Therefore, the use of such a material for surface treatment of materials, in particular for polishing, is proposed.
- the hyperstructured surface and the presence of internal surfaces which can take values of up to 450 J / g for a material fraction from 0 to 1 ⁇ m, allow use in the form of active filters or sorbents.
- the use of a diamond-like substance for cleaning liquids or gases is therefore proposed.
- a particularly advantageous use of diamond-like substances according to WO 00/78674 AI or the present application lies in the use of this material as a component of composite materials, in particular in the addition to rubber mixtures.
- such diamond-like substances are suitable for improving the physical-mechanical properties of rubber compounds.
- diamond-containing substances produced in this way show the following particle structure: In the center of the particle, a diamond core is positioned, around which a X-ray amorphous carbon phase is grouped passes into the crystalline carbon phase. There are chemical residual groups on the surface of the crystalline carbon phase. The relationships between the individual phases of carbon and the chemical groups on the surface created by the rapid cooling enable this material to be used as a component of highly effective composite materials, especially as an additive to improve the physico-mechanical and other applications - characteristics of rubber compounds.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Carbon And Carbon Compounds (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
L'invention concerne un procédé de production de substances diamantines, selon lequel un mélange de carbone, d'oxygène, d'hydrogène, d'oxyde d'azote et d'additifs ininflammables est traité par mise en réaction explosive de substances explosives à bilan d'oxygène négatif dans un volume fermé et en atmosphère inerte. Les produits de la réaction sont ensuite refroidis, purifiés puis frittés à des pressions de 4 à 12 Gpa et à des températures comprises entre 1000 DEG C et 3000 DEG C. On obtient ainsi une substance diamantine polycristalline convenant, entre autres, au traitement de surface, à la purification de fluides et à l'absorption de fréquences radio.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| UA2000074416 | 2000-07-21 | ||
| UA00074416 | 2000-07-21 | ||
| PCT/DE2001/002661 WO2002007871A2 (fr) | 2000-07-21 | 2001-07-20 | Procede de production de substances diamantines et utilisations desdites substances |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1301267A2 true EP1301267A2 (fr) | 2003-04-16 |
Family
ID=34390991
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01957717A Withdrawn EP1301267A2 (fr) | 2000-07-21 | 2001-07-20 | Procede de production de substances diamantines et utilisations desdites substances |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1301267A2 (fr) |
| AU (1) | AU2001279564A1 (fr) |
| DE (1) | DE10192906D2 (fr) |
| WO (1) | WO2002007871A2 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109806811A (zh) * | 2019-03-25 | 2019-05-28 | 河南省力量钻石股份有限公司 | 一种八面体金刚石合成用复合衬管及其制备方法 |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7378468B2 (en) * | 2003-11-07 | 2008-05-27 | The Goodyear Tire & Rubber Company | Tire having component of rubber composition containing a carbonaceous filler composite of disturbed crystalline phrases and amorphous carbon phases |
| JP5553991B2 (ja) * | 2005-12-30 | 2014-07-23 | フェデラルノエ ゴスダールストヴェンノエ ウチレゼデニエ“フェデラルノエ アゲンツトヴォ ポ プラヴォヴォイ ザシテ レズルタトフ インテレクチュアルノイ デヤテルノスティ ヴォエンノゴ,スペツィアルノゴ イ ドヴォイノゴ ナズナチェニヤ”プリ ミニステルストヴェ ユシティツィイ ロシイスコイ フェデラツィイ | ナノダイヤモンド及びその製造方法 |
| TWI632024B (zh) * | 2012-09-29 | 2018-08-11 | 戴蒙創新公司 | 在硏磨期間具有微破裂特徵之單晶cbn |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3816085A (en) * | 1971-01-29 | 1974-06-11 | Megadiamond Corp | Diamond-nondiamond carbon polycrystalline composites |
| CH650999A5 (en) * | 1980-07-31 | 1985-08-30 | Inst Khim Fiz An Sssr | Process for preparing diamond and/or diamond-like modifications of boron nitride |
| RU2051092C1 (ru) * | 1991-12-25 | 1995-12-27 | Научно-производственное объединение "Алтай" | Алмазсодержащее вещество и способ его получения |
| RU2041165C1 (ru) * | 1993-02-12 | 1995-08-09 | Научно-производственное объединение "Алтай" | Алмазоуглеродное вещество и способ его получения |
-
2001
- 2001-07-20 EP EP01957717A patent/EP1301267A2/fr not_active Withdrawn
- 2001-07-20 DE DE10192906T patent/DE10192906D2/de not_active Expired - Fee Related
- 2001-07-20 WO PCT/DE2001/002661 patent/WO2002007871A2/fr not_active Ceased
- 2001-07-20 AU AU2001279564A patent/AU2001279564A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0207871A3 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109806811A (zh) * | 2019-03-25 | 2019-05-28 | 河南省力量钻石股份有限公司 | 一种八面体金刚石合成用复合衬管及其制备方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2002007871A3 (fr) | 2002-09-12 |
| DE10192906D2 (de) | 2002-10-10 |
| WO2002007871A2 (fr) | 2002-01-31 |
| AU2001279564A1 (en) | 2002-02-05 |
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Legal Events
| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20030121 |
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| AK | Designated contracting states |
Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE TR |
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| AX | Request for extension of the european patent |
Extension state: AL LT LV MK RO SI |
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| RIC1 | Information provided on ipc code assigned before grant |
Ipc: 7B 01J 3/08 B Ipc: 7B 01J 3/06 A |
|
| 17Q | First examination report despatched |
Effective date: 20040618 |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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| 18D | Application deemed to be withdrawn |
Effective date: 20041029 |