EP1339486A2 - Reseau d'autoclaves - Google Patents
Reseau d'autoclavesInfo
- Publication number
- EP1339486A2 EP1339486A2 EP01982380A EP01982380A EP1339486A2 EP 1339486 A2 EP1339486 A2 EP 1339486A2 EP 01982380 A EP01982380 A EP 01982380A EP 01982380 A EP01982380 A EP 01982380A EP 1339486 A2 EP1339486 A2 EP 1339486A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- autoclave
- pressure
- modules
- reaction
- control chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000006243 chemical reaction Methods 0.000 claims abstract description 82
- 239000007789 gas Substances 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 29
- 239000011261 inert gas Substances 0.000 claims description 21
- 238000005259 measurement Methods 0.000 claims description 8
- 238000004458 analytical method Methods 0.000 claims description 7
- 239000007795 chemical reaction product Substances 0.000 claims description 6
- 238000011049 filling Methods 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 4
- 238000011835 investigation Methods 0.000 claims description 3
- 238000003760 magnetic stirring Methods 0.000 claims description 2
- 238000013019 agitation Methods 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 230000008569 process Effects 0.000 description 12
- 239000003054 catalyst Substances 0.000 description 9
- 239000012495 reaction gas Substances 0.000 description 9
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- 239000000463 material Substances 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 239000010948 rhodium Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- NRSMWHGLCNBZSO-UHFFFAOYSA-N 2-ethylidenebutanedioic acid Chemical compound CC=C(C(O)=O)CC(O)=O NRSMWHGLCNBZSO-UHFFFAOYSA-N 0.000 description 1
- BFTGQIQVUVTBJU-UHFFFAOYSA-N 5,6-dihydroimidazo[2,1-c][1,2,4]dithiazole-3-thione Chemical compound C1CN2C(=S)SSC2=N1 BFTGQIQVUVTBJU-UHFFFAOYSA-N 0.000 description 1
- 101150029129 AR gene Proteins 0.000 description 1
- 229920002449 FKM Polymers 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 229940114081 cinnamate Drugs 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 208000001848 dysentery Diseases 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- WBYWAXJHAXSJNI-VOTSOKGWSA-M trans-cinnamate Chemical compound [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/04—Pressure vessels, e.g. autoclaves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0046—Sequential or parallel reactions, e.g. for the synthesis of polypeptides or polynucleotides; Apparatus and devices for combinatorial chemistry or for making molecular arrays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00162—Controlling or regulating processes controlling the pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00279—Features relating to reactor vessels
- B01J2219/00306—Reactor vessels in a multiple arrangement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00351—Means for dispensing and evacuation of reagents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00351—Means for dispensing and evacuation of reagents
- B01J2219/00389—Feeding through valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00477—Means for pressurising the reaction vessels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00479—Means for mixing reactants or products in the reaction vessels
- B01J2219/00484—Means for mixing reactants or products in the reaction vessels by shaking, vibrating or oscillating of the reaction vessels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00277—Apparatus
- B01J2219/00495—Means for heating or cooling the reaction vessels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00583—Features relative to the processes being carried out
- B01J2219/00585—Parallel processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00583—Features relative to the processes being carried out
- B01J2219/00601—High-pressure processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/0068—Means for controlling the apparatus of the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/0068—Means for controlling the apparatus of the process
- B01J2219/00686—Automatic
- B01J2219/00689—Automatic using computers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/0068—Means for controlling the apparatus of the process
- B01J2219/00702—Processes involving means for analysing and characterising the products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00274—Sequential or parallel reactions; Apparatus and devices for combinatorial chemistry or for making arrays; Chemical library technology
- B01J2219/00718—Type of compounds synthesised
- B01J2219/00745—Inorganic compounds
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- C—CHEMISTRY; METALLURGY
- C40—COMBINATORIAL TECHNOLOGY
- C40B—COMBINATORIAL CHEMISTRY; LIBRARIES, e.g. CHEMICAL LIBRARIES
- C40B40/00—Libraries per se, e.g. arrays, mixtures
- C40B40/18—Libraries containing only inorganic compounds or inorganic materials
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- C—CHEMISTRY; METALLURGY
- C40—COMBINATORIAL TECHNOLOGY
- C40B—COMBINATORIAL CHEMISTRY; LIBRARIES, e.g. CHEMICAL LIBRARIES
- C40B60/00—Apparatus specially adapted for use in combinatorial chemistry or with libraries
- C40B60/14—Apparatus specially adapted for use in combinatorial chemistry or with libraries for creating libraries
Definitions
- the invention relates to a modular autoclave array and a method for determining suitable reaction conditions and mixtures for chemical syntheses on an industrial scale.
- catalysts are predominantly used today. By reducing the activation energy required for the chemical process, these enable a substantial improvement in the material conversion. Due to the wide range of applications, there is a need to find and optimize new catalysts and catalytic reactions. The efficiency of the catalysts depends not only on their structure but also on process parameters such as pressure, temperature, the solvent and in particular also on Catalysts. As a result, the search and optimization of catalysts and catalytic processes result in a large number of test runs to be carried out under defined and reproducible reaction conditions.
- the object of the present invention is therefore to provide a device for quickly determining suitable reaction conditions and suitable reaction batches for chemical syntheses with low consumption of substances to be used, and the associated method.
- a scalable autoclave array which consists of autoclave modules, each consisting of a reactor jacket, which is sealingly attached over a reaction vessel, and which, via independently controllable autoclave valves, consists of a pressure control chamber containing a pressure sensor, which has at least one controllable valve with at least one Gas supply and at least one gas outlet is connected, can be filled with gas.
- the autoclave modules of the device consist of a reactor jacket, which is connected to the associated autoclave valve, and the reaction vessel itself, which can be attached tightly to the jacket. The tight connection between the reactor jacket and the reaction vessel can be achieved via pressure, for example by means of a screw thread.
- reaction vessel being able to be inserted into a holder which can be screwed to the reactor jacket.
- reaction vessel used can be a simple, inexpensive, interchangeable container. It is irrelevant whether the container is used as a one-way or reusable reaction vessel B used as a reaction vessel with crimp or septa lid closable glasses, as they are often used for analytical purposes
- sealing materials can be used as sealing materials.
- Teflon or Viton have been used
- the reactor jacket of the autoclave modules is connected to at least one controllable autoclave valve. Gas-tight valves with a small dead volume, such as binary switches, are preferred.
- the reactor jacket can contain a closable channel for filling the autoclave module with the reaction batch or for removing the reaction products Such a channel is particularly advantageous if the process is to be carried out under inert gas conditions.
- the reaction batch can also be introduced into the reaction vessel
- the filling or the removal of substances for the direct analysis of the reaction products from the autoclave module can be automated, for example by a pipetting robot
- the autoclave modules can be temperature-controlled.
- conventional heating or cooling baths can be used
- a modular autoclave array construction has proven to be advantageous, in which the temperature is controlled by means of a channel system embedded in the reactor jacket, through which a coolant or heating medium can be passed.
- the channel system can be formed from holes in the reactor jacket. If the individual autoclave modules are tightly connected to one another, depending on the shape of the bore, cross-module channel systems can be easily created. It is preferred if the bore is as close as possible to the inside of the reactor jacket in order to ensure rapid temperature control of the reaction vessel.
- scalable autoclave lines are assembled from the autoclave modules with a cross-module channel system for temperature control via plug connections.
- Each autoclave line can thus be temperature-controlled independently of one another.
- a great advantage of such a channel system is the rapid temperature control of the reaction vessels, both heating and cooling of the autoclave modules being possible.
- the number of modules used remains freely selectable, the autoclave array device is thus easily scalable.
- the individual autoclave modules are each connected to a pressure control chamber via an autoclave valve that can be controlled independently of one another.
- the desired set pressure can be set in the pressure control chamber via the meterable gas supply.
- the desired pressure can be generated in the autoclave modules independently of one another. It is advantageous if the reaction space consisting of the reaction vessel volume up to the autoclave valve is small compared to the volume of the pressure control chamber.
- the pressure setting in the individual autoclave modules can be repeated cyclically. With the help of this time-multiplexed setting of the reaction pressure, a constant reaction pressure can be set by readjusting if necessary. Isobaric reaction control is possible without additional effort.
- a reference volume chamber is present between the individual autoclave valves and the pressure control chamber, which is connected to the pressure control chamber via controllable valves.
- the reference volume chamber has a precisely defined one Volume, the reference volume
- the reference volume chamber and the autoclave modules can be filled with gas via the controllable open valves from the pressure control chamber up to a predefinable target pressure.
- the pressure setting of the individual autoclave modules can be carried out independently of one another.
- the reference volume chamber can the pressure control chamber a freely selectable reaction gas target pressure can be set.
- an autoclave module valve can be opened w earth, the pressure difference in the reference volume chamber is determined by a pressure sensor that measures the actual pressure after opening the autoclave valve
- the consumption of reaction gas for each autoclave module can be tracked independently of each other in a time-resolved manner.
- a scalable autoclave array constructed in this way is particularly suitable for the parallel analysis of reactions with at least one gaseous starting material
- FIG. 1 shows an embodiment of the autoclave array according to the invention with a reference volume chamber
- the autoclave array used in this embodiment consists of an autoclave cell with 1 x 8 individual reactors, the autoclave modules (1) - (8).
- the individual autoclave modules are connected to the via a line system (10) via an autoclave module valve (11) - (18)
- Reference volume chamber (19) connected The actual pressure is measured via a pressure sensor (20) on the reference volume chamber (19).
- the reference volume chamber (19) is connected to the pressure control chamber via a valve (9)
- Pressure control chamber is determined by means of a pressure sensor (22).
- the pressure control chamber (21) is also connected via a valve (24) with an inert gas reservoir (27), via a valve (25) with a reaction gas reservoir (28) and via a valve (23) with a Gas outlet ⁇ / akuumsystem (26) through the line system (10) connected
- a continuous measurement of the pressure drop is possible with additional pressure sensors which are attached between the autoclave valve and the reactor jacket.
- additional pressure sensors which are attached between the autoclave valve and the reactor jacket.
- the introduction of a pressure sensor into the autoclave module itself is also conceivable, but technically more complex
- the setpoint pressure is set via a gas supply that can be metered through a valve and via a gas outlet that can be metered, whereby a vacuum pump can also be connected.
- a gas supply that can be metered through a valve and via a gas outlet that can be metered, whereby a vacuum pump can also be connected.
- Several independently adjustable gas supplies and gas outlets can also be connected to the pressure control chamber
- an independent inert gas supply is advantageous.
- the device can be placed under inert gas
- the individual autoclave modules can each be provided with a stirring device for mixing the reaction batches.
- Electromagnetic stirring or stirring via a vibrating rod is preferred, which consists of a flexible tube closed on the lower side, which is tightly attached via an opening in the reactor jacket Through the opening, the vibrating rod can be set in motion with a slightly curved rotating rod reaching into the tube.
- the results obtained are due to the autoclave array construction, the process management and the measurement methodology on technical processes transferable, whereby the often complex and expensive procedural scaling processes are shortened or completely avoided.Furthermore, the necessary material expenditure and the associated amount of waste products in the experimental evaluation of a chemical reaction are very low.
- the autoclave module volume of less than 100 ml is unproblematic, and reactions in Modules with a volume of 1 ml can be reproducibly performed.
- Another advantage of the device according to the invention is that the autoclave array can produce reproducible reaction conditions in a very wide temperature range and pressure range.
- all autoclave modules can be operated via only one pressure control chamber or via a reference volume chamber can be filled with gases
- the combination of pressure control chamber and reference volume chamber enables the pressure setting and the pressure difference measurement to be carried out very precisely and quickly lie, this is particularly advantageous for the investigation of small reaction batches
- Another object of the invention is a method for the parallelized investigation of chemical reactions using the claimed autoclave array devices
- reaction batches can be placed in the reaction vessel before being attached to the reactor jacket. If there is a closable channel in the reactor jacket, chemical substances can also be added before or during the reaction to be investigated, if necessary in countercurrent
- the pressure setting in the individual autoclave modules, the valves of which are open, is carried out via the controlled opening of the gas supply and gas outlet until the desired setpoint pressure has been reached in the accessible space.
- the real pressure is determined via a pressure sensor located in the pressure control chamber and with the specified setpoint pressure adjusted If the measured real pressure is equal to the set pressure, the autoclave valves are closed. The cycle is repeated in the other autoclave modules to set the pressure
- time-multiplexed pressure regulation takes place in the individual autoclave modules.
- the respective target pressure in the pressure control chamber is set according to a predefinable pressure program, after which the gas supply and the gas outlet are shut off
- pressure compensation between the pressure control chamber and The autoclave module and the regulation of the autoclave module valve are then adjusted to the pressure in the module in accordance with the specified pressure program.
- the sequence is repeated for the individual autoclave modules, then a new pressure regulation cycle can begin
- the method according to the invention thus comprises the following process steps a) introduction of individual reaction batches into the autoclave modules, b) successive setting of the target pressures in the respective autoclave modules, c) time-multiplex regulation of the pressures in the autoclave modules, relaxation of the gas pressure in the device and removal of the reaction products for analysis
- the actual pressure is additionally determined after regulating the pressure in the autoclave module, with the gas supply and gas outlet sealed off.
- the gas volume that has flowed into the autoclave module is then determined at the given temperature from the difference between the measured actual pressure and the setpoint pressure chemical conversion is advantageous, in which at least one gaseous starting material enters.
- the reaction gas is fed into the autoclave via the pressure control chamber
- the gas consumption measurement is carried out via a reference volume chamber connected between the pressure control chamber and the autoclave modules.
- the setpoint pressure is set via the pressure control chamber when the autoclave module valves are closed the actual pressure after pressure equalization between the reference volume chamber and the autoclave module takes place via a pressure sensor built into the reference volume chamber
- the pressure control chamber represents a defined gas volume in which the setpoint reaction pressures for the 8 autoclaves to be set in the reference volume chamber and in the pressure control chamber are iteratively adjusted while the compensation process between the autoclave and reference volume is still running.Afterwards, the valve between the reference volume chamber and the pressure control chamber transfers the pressure to the former and the The process is repeated cyclically
- the gas consumption measurement is determined as the integral of the pressure differences describing the gas consumption over the reaction time for each individual reactor
- the device is evacuated via a vacuum pump connected to the pressure control chamber and then charged with inert gas via a gas supply. The process can be repeated several times. If the autoclave module valves are open, then Inert gas countercurrent is filled via a closable channel embedded in the reactor jacket, the channel is then closed and the autoclave module valve is sealed off. The reaction batch is now under inert gas in the autoclave module. The device can then, if desired, continue with inert gas for pressure regulation or with a separately supplied reaction gas After completion of the reaction, the device can be placed under inert gas again.
- a sampling of the reaction products can in turn be opened via the reactor jacket channel at etem autoclave module valve in the inert gas counterflow It is also possible to take samples from the individual autoclave modules during the reaction. To do this, however, the gas pressure in the respective autoclave must be released via the gas outlet, then a sample can be taken via the channel in the reactor jacket, if necessary in counter gas flow.
- the examples of examined reactions presented below were carried out with an autoclave array according to FIG. 1.
- the stainless steel autoclave modules used had a reaction volume of 3 ml.
- Jars with crimp closures are used as reaction vessels.
- the individual autoclave modules were tightly assembled into a 1x8 autoclave line.
- the temperature is controlled via a channel system embedded in the reactor jacket with a medium that can be heated by a thermostat.
- the safe, intensive and modulable mixing of the reactants is achieved by indirect magnetic stirring by means of rotary field transmission through the non-magnetic autoclave bottom.
- the autoclaves Easy access to the samples after the reaction with contamination to be avoided and a coupling to analytical processes is ensured by designing the autoclaves as rotationally symmetrical one-way reaction vessels (100) in a sleeve (101) screwed into the reactor jacket (FIG. 2). Securability in the form of an evacuation of the system and the possibility of flooding with an inert gas is ensured by a short-circuit function of the pressure control system or the reference volume.
- the reaction pressure setting with the reactant gas is ensured with the help of the pressure sensors in the pressure control system and the reference volume via a combination of pressure control chamber - reference volume chamber - autoclave module valve.
- a gas-tight binary switch with a small dead volume and small opening and closing tents is used as the autoclave module valve
- Reproducible conditions can be achieved with such an autoclave array in a temperature range from -50 to 200 ° C and a pressure range from 0 to 200 bar
- the individual reaction batches are examined in the autoclave array according to the following process program: a) temperature control of the autoclave modules b) repeated flooding and securing of the entire gas supply system with inert gas (Ar), c) flooding of the autoclave modules with inert gas (Ar) in countercurrent d) opening the screwable reactor jacket duct .
- reaction batch consisting of 15 ml of AAZSE (0.5 M in MeOH) and 1.5 ml of a catalyst solution of Rh (COD) 20Tf / R, R-EtDuPHOS ( 1 1, 1 in MeOH) and 21, 0 ml MeOH combined under inert gas and reacted in a 50 ml autoclave at a pressure of 5 bar and a temperature of 25 ° C.
- the reaction time was 2 hours conversion 100%, reactant content enantiomer 1 96, 2845 area%, enantiomer 2 1, 8142 area%, ee 96.3%
- the results of the investigated reaction in the autoclave array device according to the invention can accordingly be transferred to larger reaction vessels
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
L'invention concerne un réseau d'autoclaves modulable pour l'analyse de réactions chimiques. Le réseau d'autoclaves selon l'invention est constitué de modules autoclaves qui sont chacun constitués d'une enveloppe de réacteur fixée étanche sur un récipient de réaction et qui peuvent être remplis de gaz indépendamment les uns des autres par l'intermédiaire de soupapes d'autoclave réglables à partir d'une chambre de régulation de pression qui contient un capteur de pression et qui est reliée par l'intermédiaire d'au moins une soupape réglable à au moins une arrivée de gaz et à au moins une sortie de gaz.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10049078A DE10049078A1 (de) | 2000-10-02 | 2000-10-02 | Autoklaven-Array |
| DE10049078 | 2000-10-02 | ||
| PCT/EP2001/011249 WO2002030557A2 (fr) | 2000-10-02 | 2001-09-28 | Reseau d'autoclaves |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1339486A2 true EP1339486A2 (fr) | 2003-09-03 |
Family
ID=7658614
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01982380A Withdrawn EP1339486A2 (fr) | 2000-10-02 | 2001-09-28 | Reseau d'autoclaves |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20040013565A1 (fr) |
| EP (1) | EP1339486A2 (fr) |
| JP (1) | JP2004510575A (fr) |
| AU (1) | AU2002213979A1 (fr) |
| DE (1) | DE10049078A1 (fr) |
| WO (1) | WO2002030557A2 (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004039210C5 (de) * | 2004-08-12 | 2012-11-15 | Rudolf Wild Gmbh & Co. Kg | Verfahren zur Bewertung der Produkthaltbarkeit in einem Packmittel |
| US7807109B2 (en) * | 2007-05-14 | 2010-10-05 | Freeslate, Inc. | Parallel batch reactor with pressure monitoring |
| US20080286170A1 (en) * | 2007-05-14 | 2008-11-20 | Symyx Technologies, Inc. | Parallel batch reactor |
| EP2160237A2 (fr) * | 2007-05-14 | 2010-03-10 | Symyx Solutions Inc. | Réacteur à fonctionnement discontinu en parallèle |
| US7655191B2 (en) * | 2007-05-14 | 2010-02-02 | Symyx Solutions, Inc. | Methods for chemical reactions in a parallel batch reactor |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1164381B (de) * | 1961-03-18 | 1964-03-05 | Bayer Ag | Reaktorsystem |
| CH644828A5 (en) * | 1979-11-10 | 1984-08-31 | Deppen Jean Claude | Process for the manufacture of permeable prefabricated components and device for making use of this process |
| US4670404A (en) * | 1985-04-22 | 1987-06-02 | Fike Corporation | Micro-scale chemical process simulation methods and apparatus useful for design of full scale processes, emergency relief systems and associated equipment |
| US4990076A (en) * | 1989-05-31 | 1991-02-05 | Halliburton Company | Pressure control apparatus and method |
| NO304355B1 (no) * | 1997-02-20 | 1998-12-07 | Sinvent As | Multi-autoklav for metodisk, automatisert syntese av zeolitter og andre forbindelser |
| DE19835914A1 (de) * | 1998-08-07 | 2000-02-17 | Basf Ag | Verfahren zum Dosieren eines flüssigen, gasförmigen oder in überkritischem Zustand vorliegenden Mediums in einen Druckreaktor |
| US6306658B1 (en) * | 1998-08-13 | 2001-10-23 | Symyx Technologies | Parallel reactor with internal sensing |
| AU2177700A (en) * | 1998-12-15 | 2000-07-03 | Union Carbide Chemicals & Plastics Technology Corporation | Apparatus and methods for combinatorial chemical analysis |
-
2000
- 2000-10-02 DE DE10049078A patent/DE10049078A1/de not_active Ceased
-
2001
- 2001-09-28 JP JP2002533993A patent/JP2004510575A/ja active Pending
- 2001-09-28 EP EP01982380A patent/EP1339486A2/fr not_active Withdrawn
- 2001-09-28 US US10/381,588 patent/US20040013565A1/en not_active Abandoned
- 2001-09-28 WO PCT/EP2001/011249 patent/WO2002030557A2/fr not_active Ceased
- 2001-09-28 AU AU2002213979A patent/AU2002213979A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0230557A3 * |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2004510575A (ja) | 2004-04-08 |
| WO2002030557A3 (fr) | 2002-08-08 |
| US20040013565A1 (en) | 2004-01-22 |
| AU2002213979A1 (en) | 2002-04-22 |
| DE10049078A1 (de) | 2002-04-18 |
| WO2002030557A2 (fr) | 2002-04-18 |
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