EP1373593A2 - Procede et dispositif pour le revetement par diffusion en phase gazeuse de composants metalliques - Google Patents

Procede et dispositif pour le revetement par diffusion en phase gazeuse de composants metalliques

Info

Publication number
EP1373593A2
EP1373593A2 EP02711763A EP02711763A EP1373593A2 EP 1373593 A2 EP1373593 A2 EP 1373593A2 EP 02711763 A EP02711763 A EP 02711763A EP 02711763 A EP02711763 A EP 02711763A EP 1373593 A2 EP1373593 A2 EP 1373593A2
Authority
EP
European Patent Office
Prior art keywords
coating
period
concentration
component surface
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP02711763A
Other languages
German (de)
English (en)
Other versions
EP1373593B1 (fr
Inventor
Thomas Dautl
Markus Niedermeier
Horst Pillhöfer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MTU Aero Engines AG
Original Assignee
MTU Aero Engines GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MTU Aero Engines GmbH filed Critical MTU Aero Engines GmbH
Publication of EP1373593A2 publication Critical patent/EP1373593A2/fr
Application granted granted Critical
Publication of EP1373593B1 publication Critical patent/EP1373593B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/06—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases
    • C23C10/16—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases more than one element being diffused in more than one step
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/02—Pretreatment of the material to be coated
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/06—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases

Definitions

  • Diffusion layers of this type generally serve as hot gas corrosion and oxidation protection layers or as an adhesive base for thermal insulation layers.
  • a nominal concentration of the metal halide on the component surface is assumed in a known method, which defines a defined for the formation of a diffusion layer with a layer thickness in the range from 50 to 100 ⁇ m and a coating metal content of 25 to 32% by weight in the component surface , reproducible coating time of 14 hours.
  • Alternative diffusion layers with other layer thickness ranges and / or coating metal contents can lead to brushing times of e.g. Run for 20 hours. If the material is difficult to coat, e.g. a monocrystallized solidified Ni base alloy, a longer coating time is required under otherwise identical conditions.
  • the problem on which the present invention is based is to create a method of the type described in the introduction with which diffusion layers with a defined layer thickness and a defined coating metal content by weight in the component surface can be produced as economically as possible, ie while saving coating time. Furthermore, a device device for gas phase diffusion coating of metallic components according to the aforementioned method.
  • the solution to this problem with regard to the method according to the invention is characterized in that for the metal halide a first concentration lying above the nominal concentration over a first (coating) period and at least one at or over at least a second (coating) period the second concentration below the nominal concentration is set on the component surface, the first and the at least one second period being selected such that their sum is shorter than the coating duration with the nominal concentration.
  • the high coating metal content on the component surface leads in the second period through diffusion processes to a higher coating metal content in the component depth and to a degradation on the component surface, which after the end of the second period leads to a diffusion layer with the desired coating metal content in% by weight in the component surface and desired layer thickness leads.
  • the high, first concentration in the first period is generated by an oversupply of metal halide and is canceled in the second period by dilution (supply of inert gas or hydrogen).
  • the metal halide can preferably contain F or Cl.
  • Al and / or Cr and optionally further elements such as Si, Hf, Y can be provided as coating metal in order to protect the coated component surfaces against oxidation or corrosion.
  • a diffusion layer with a layer thickness of 50 to 100 ⁇ m and a coating metal content of 25 to 32% by weight is formed in the component surface.
  • a second concentration can be set to approximately zero in a second period, so that the layer thickness increases due to diffusion of the coating metal atoms already present in the component surface.
  • the diffusion layer Before forming the diffusion layer, other elements such as Pt, Si, Y, Hf or mixtures of the type MCrAIY (with Ni, Co as M) as a slip or plasma-sprayed layer can also be applied to the component surface in order to achieve specific properties of the diffusion layer, e.g. Resistance to oxidation or ductility to further improve.
  • other elements such as Pt, Si, Y, Hf or mixtures of the type MCrAIY (with Ni, Co as M) as a slip or plasma-sprayed layer can also be applied to the component surface in order to achieve specific properties of the diffusion layer, e.g. Resistance to oxidation or ductility to further improve.
  • FIG. 1 shows an embodiment of a device for carrying out the method according to the invention for gas diffusion coating
  • Fig. 2 is a diagram showing the AI content over the layer thickness at the end of the first period
  • Fig. 3 is a diagram showing the AI content over the layer thickness at the end of the second period.
  • reaction vessel 2 which is rotationally symmetrical in the present embodiment, a plurality of schematically illustrated components 3 of a gas turbine, such as e.g. Turbine blades, arranged with their surfaces 4 to be coated and kept suitable.
  • the components 3 are aligned essentially radially.
  • the reaction container 2 has a centrally arranged distributor device 5 with openings 6, shown enlarged in the drawing, which are distributed substantially uniformly over their height and around their circumference. Instead of the openings
  • the turbine blades 3 are made of a nickel or cobalt-based alloy with an aluminum diffusion layer with an Al content on the surface of 25 to 32% by weight and a layer thickness of 60 to 90 ⁇ m for protection against hot gas oxidation be coated.
  • an inert gas such as argon
  • an inert gas is fed into the retort 1 via the feed line 10 for purging in order to make the retort 1 essentially free of 0 2 and H 2 0 in order to avoid oxidation.
  • no gas is initially supplied to the reaction vessel 2 via the feed line 9.
  • the retort 1 is supplied with hydrogen (H 2 ) via the feed line 10 and the reaction chamber 2 via the feed line 9 or the distributor device 5. From a temperature of 1000 ° C, the hydrogen supply to reaction chamber 2 is stopped.
  • the reaction chamber 2 is supplied with hydrogen via the feed line 9 and the distributor device 5 at the beginning of the second period, as a result of which the concentration of metal halide on the surfaces 4 of the turbine blades 3 to be coated is significantly reduced. This takes place, on the one hand, by the dilution in the reaction container 2 and, on the other hand, in that the metal halide forming the coating gas reacts to form hydrogen halides due to the excess of hydrogen. These conditions are held for four hours during the second period. After the second period has ended, the retort 1 and the reaction space 2 are cooled to room temperature by supplying 1 m 3 / h of inert gas (argon) via the feed lines 10 and 9, respectively.
  • inert gas argon
  • the invention only requires a total of 10 hours to produce the diffusion layer with the desired layer parameters.
  • an inert gas is supplied to the reaction chamber 2 via the feed line 9 and the distributor device 5 at the beginning of the second period to set the second concentration of the metal halide on the component surface 4 that is below the nominal concentration.
  • an Al diffusion layer can contain Pt or Pd, in which case, for example, Pt with a layer thickness of, for example, 5 ⁇ m is first galvanically deposited on the component surface and optionally heat-treated. The method according to the invention is then carried out in the manner described above. Due to the great driving force of the method according to the invention due to the high Al concentration in the first coating period, Al can diffuse through the Pt layer into the component surface. In this way, a PtAI diffusion layer with a layer thickness of 70 ⁇ m can be produced, which has an Al content of approximately 24% by weight and a Pt content of approximately 21% by weight at a depth of 5 ⁇ m. and has an Al content of approximately 23% by weight and a Pt content of approximately 18% by weight at a depth of 15 ⁇ m and thus has an advantageous ratio between Al and Pt.
  • Pt or Pd in which case, for example, Pt with a layer thickness of, for example, 5 ⁇ m is first galvanically deposited on the component surface and optionally heat
  • the coating metal content in% by weight above the layer thickness after the end of the first period i.e. the coating with the first concentration above the nominal concentration is shown.
  • the high driving force associated with the high concentration leads to an Al content of 38% in the surface of the component, which is above the desired Al content in the range from 25 to 32% by weight.
  • the layer thickness S of the diffusion layer is only small after the end of the first period and is far below the desired layer thickness of 50 to 100 ⁇ m.
  • the Al content over the layer thickness after the end of the second period i.e. at the end of the coating process. Due to the diffusion of the Al atoms into the component, the desired Al content of 28% by weight is established on the component surface.
  • the distribution of AI is significantly more uniform and leads to an increase in the layer thickness down to the desired range of 50 to 100 ⁇ m.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Chemical Vapour Deposition (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

L'invention concerne un procédé et un dispositif pour le revêtement par diffusion en phase gazeuse de composants métalliques (3). Selon l'invention, une surface de composant à revêtir (4) est mise en contact avec un halogénure métallique en tant que gaz de revêtement, une couche de diffusion d'une épaisseur et d'une teneur en métal de revêtement en pourcentage en poids définies se formant dans la surface du composant. On part d'une concentration nominale de l'halogénure métallique à la surface du composant, qui entraîne une durée de revêtement définie pour une température de revêtement définie. Le procédé selon l'invention est caractérisé en ce qu'on règle pour l'halogénure métallique à la surface (4) du composant une première concentration supérieure à la concentration nominale pendant une première période et au moins une deuxième concentration inférieure ou égale à la concentration nominale pendant au moins une deuxième période et en ce qu'on sélectionne la première et la deuxième période de façon que leur somme soit inférieure à la durée de revêtement à la concentration nominale.
EP02711763A 2001-01-11 2002-01-09 Procede et dispositif pour le revetement par diffusion en phase gazeuse de composants metalliques Expired - Lifetime EP1373593B1 (fr)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10101070A DE10101070C1 (de) 2001-01-11 2001-01-11 Verfahren zum Gasphasendiffusionsbeschichten von metallischen Bauteilen
DE10101070 2001-01-11
PCT/DE2002/000030 WO2002055754A2 (fr) 2001-01-11 2002-01-09 Procede et dispositif pour le revetement par diffusion en phase gazeuse de composants metalliques

Publications (2)

Publication Number Publication Date
EP1373593A2 true EP1373593A2 (fr) 2004-01-02
EP1373593B1 EP1373593B1 (fr) 2009-10-21

Family

ID=7670286

Family Applications (1)

Application Number Title Priority Date Filing Date
EP02711763A Expired - Lifetime EP1373593B1 (fr) 2001-01-11 2002-01-09 Procede et dispositif pour le revetement par diffusion en phase gazeuse de composants metalliques

Country Status (7)

Country Link
US (1) US7294361B2 (fr)
EP (1) EP1373593B1 (fr)
JP (1) JP4060186B2 (fr)
CA (1) CA2434211C (fr)
DE (2) DE10101070C1 (fr)
ES (1) ES2335481T3 (fr)
WO (1) WO2002055754A2 (fr)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10224632A1 (de) * 2002-06-04 2003-12-24 Mtu Aero Engines Gmbh Verfahren zur Innenbeschichtung von Gasturbinenschaufeln
DE10258560A1 (de) * 2002-12-14 2004-07-08 Mtu Aero Engines Gmbh Verfahren und Vorrichtung zum CVD-Beschichten von Werkstücken
US7026011B2 (en) † 2003-02-04 2006-04-11 General Electric Company Aluminide coating of gas turbine engine blade
FR2853329B1 (fr) * 2003-04-02 2006-07-14 Onera (Off Nat Aerospatiale) Procede pour former sur un metal un revetement protecteur contenant de l'aluminium et du zirconium
DE102004002365A1 (de) * 2004-01-15 2005-08-11 Behr Gmbh & Co. Kg Verfahren und Vorrichtung zum Behandeln metallischer Körper
DE102004034312A1 (de) * 2004-07-15 2006-02-02 Mtu Aero Engines Gmbh Dichtungsanordnung und Verfahren zur Herstellung eines Dichtkörpers für eine Dichtungsanordnung
US20080182026A1 (en) * 2007-01-31 2008-07-31 Honeywell International, Inc. Reactive element-modified aluminide coating for gas turbine airfoils
DE102008053540A1 (de) * 2008-10-28 2010-04-29 Mtu Aero Engines Gmbh Hochtemperaturkorrosionsschutzschicht und Verfahren zur Herstellung
DE102010039233A1 (de) 2010-08-12 2012-02-16 Behr Gmbh & Co. Kg Verfahren zur Herstellung eines Schichtwärmeübertragers
FR2992977B1 (fr) * 2012-07-03 2017-03-10 Snecma Procede et outillage pour le depot d'un revetement metallique en phase vapeur sur des pieces en super alliages

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4714624A (en) * 1986-02-21 1987-12-22 Textron/Avco Corp. High temperature oxidation/corrosion resistant coatings
US5217757A (en) 1986-11-03 1993-06-08 United Technologies Corporation Method for applying aluminide coatings to superalloys
US5071678A (en) * 1990-10-09 1991-12-10 United Technologies Corporation Process for applying gas phase diffusion aluminide coatings
GB2274253B (en) * 1993-01-14 1997-04-16 Boc Group Plc Gas separation apparatus
DE4340060C1 (de) * 1993-11-24 1995-04-20 Linde Ag Verfahren zum Gasaufkohlen
JP3029546B2 (ja) 1994-03-09 2000-04-04 株式会社荏原製作所 クロム拡散浸透耐熱合金部材とその製法
US6129991A (en) 1994-10-28 2000-10-10 Howmet Research Corporation Aluminide/MCrAlY coating system for superalloys
JP3390776B2 (ja) 1995-03-20 2003-03-31 新次 辻 アルミニウムの拡散希釈を利用した鋼の表面改質方法
DE19730007C1 (de) * 1997-07-12 1999-03-25 Mtu Muenchen Gmbh Verfahren und Vorrichtung zur Gasphasendiffusionsbeschichtung von Werkstücken aus warmfestem Material mit einem Beschichtungsmaterial
US6224941B1 (en) * 1998-12-22 2001-05-01 General Electric Company Pulsed-vapor phase aluminide process for high temperature oxidation-resistant coating applications

Non-Patent Citations (1)

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Title
See references of WO02055754A2 *

Also Published As

Publication number Publication date
CA2434211C (fr) 2010-06-08
WO2002055754A3 (fr) 2003-10-30
JP4060186B2 (ja) 2008-03-12
JP2004517216A (ja) 2004-06-10
US20040112287A1 (en) 2004-06-17
ES2335481T3 (es) 2010-03-29
DE50213942D1 (de) 2009-12-03
DE10101070C1 (de) 2002-10-02
CA2434211A1 (fr) 2002-07-18
EP1373593B1 (fr) 2009-10-21
US7294361B2 (en) 2007-11-13
WO2002055754A2 (fr) 2002-07-18

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