EP1468959B1 - Maschine zum aseptischen Abfüllen - Google Patents

Maschine zum aseptischen Abfüllen Download PDF

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Publication number
EP1468959B1
EP1468959B1 EP04005910A EP04005910A EP1468959B1 EP 1468959 B1 EP1468959 B1 EP 1468959B1 EP 04005910 A EP04005910 A EP 04005910A EP 04005910 A EP04005910 A EP 04005910A EP 1468959 B1 EP1468959 B1 EP 1468959B1
Authority
EP
European Patent Office
Prior art keywords
room
filling machine
aseptic filling
machine according
bottles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04005910A
Other languages
English (en)
French (fr)
Other versions
EP1468959A2 (de
EP1468959A3 (de
Inventor
Franco Tomba
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Publication of EP1468959A2 publication Critical patent/EP1468959A2/de
Publication of EP1468959A3 publication Critical patent/EP1468959A3/de
Application granted granted Critical
Publication of EP1468959B1 publication Critical patent/EP1468959B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0073—Sterilising, aseptic filling and closing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C2003/228—Aseptic features
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2688—Means for filling containers in defined atmospheric conditions
    • B67C2003/2694—Means for filling containers in defined atmospheric conditions by enclosing a set of containers in a chamber
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
    • B67C2003/2688—Means for filling containers in defined atmospheric conditions
    • B67C2003/2697—Means for filling containers in defined atmospheric conditions by enclosing the container partly in a chamber

Definitions

  • This invention introduces a new aseptic filling technology for plastic bottles made of PET, PE, PEHD, polypropylene or other hygienically compatible plastics, which is applied to aseptic product packing machines with a rotary or carousel-based concept.
  • Aseptic product packing in plastic bottles is a fairly recent technology. It has developed in the last years especially for products like fruit juices, tea, soft drinks, milk and its byproducts, going hand in hand with companies offering their new technological solutions for this field and, of course, with the market's interest for them to be applied.
  • This kind of packing is a complex technology, which implies several stages and depends on the type, shape and condition of the original bottle, as well as on the product itself. It requires interventions by machine operators to be reduced to the lowest possible degree and to be carried out under the safest conditions in order to preclude the possibility of contamination of the machine, in particular of its internal microclimate and, as a consequence, of the product.
  • An aseptic filling machine according to the preamble of claim 1 is known from JP 11115902 .
  • Bottles belonging to the first group can be produced aseptically (i.e. completely closed) or else not hermetically (their inner part is open to the surrounding air). PET bottles are produced from preforms that are open to the ambient air, and therefore they are always blown under non-sterile conditions. In both cases, the bottles can be either produced at the product packing factory or bought from a specialized producer, who will deliver them arranged on pallets or in bulk within proper containers. Regardless of their delivery format, however, all bottles destined to aseptic packing undergo one of two different procedures, depending on their production:
  • Procedure no. 1 non-aseptically produced bottles (all bottles described under "b") and non-hermetic bottles (described under "a"):
  • First solution The whole machine is positioned inside a cleanroom, where sterile air (filtered in Class 1000 or Class 100) flows into; a slight overpressure is to be found in this environment.
  • sterile air filtered in Class 1000 or Class 100
  • the machine operator is part of the microclimate and integrates the operational cycle of the machine.
  • Second solution - Proper laminar flows are generated in order to protect each machine's section (mini-cleanrooms in each section) enclosed by an upper wall (purposely built to support the filters), a lower wall (machine base) and a rigid side wall (sheet steel and/or glass) or alternatively a flexible side wall (transparent plastic material for the food industry).
  • the machine operator can intervene from outside, working on the machine through openings dislocated in strategically optimal positions in the side walls, his arms covered by long flexible gloves (“sleeves”): they are fixed to the openings and thus always inside the aseptic environment, therefore a part of the internal microclimate. Although they cannot be contaminated from outside, they restrict intervention possibilities for the machine operator.
  • the most critical sections in the machine are the dosing and cap application sections, where both the bottle and the product are most exposed to possible environmental contamination.
  • the sterilization section instead, the chemical agents' vapours protect the microclimate against bacteria possibly coming from outside.
  • the first two sections are also more frequently subject to intervention by the machine operator, for instance in case of wrong measuring up of the product, loss of closures or aluminium caps, stuck bottles and caps and so on. A wrong intervention in this area determines severe problems and may make it necessary to carry out a new sanitization cycle of the whole machine.
  • This invention aims at obtaining an easier and safer process of aseptic filling for plastic bottles, regardless of their specific material, without using standard traditional cleanrooms or else laminar flows, but by making use of a room enclosing the critical area and consisting of two sections; both sections are purposely developed in order to best serve their functional purpose, minimizing the sterile room's volume, that is to say reducing it to the critical area comprising the bottle's neck and the lower part of the nozzles and of the closer.
  • this invention aims at creating a protection room for the dosing and cap application area that facilitates interventions by the machine operator, ensuring highest sterility and aseptic conditions at the same time, and reducing the need for intervention from outside - but above all also making it possible to clean and sterilize the machine in its dosing and cap application sections with chemical cleaning and sterilization solutions every time that the machine is to be prepared for production.
  • the filling and closing room is regularly sterilized by means of traditional methods every time that the cleaning and sterilization phases of the main dosing unit and of the dosing nozzles are started. This ensures that the most critical environment is completely sanitized at every production start.
  • this invention enables the operator to have direct access to stuck bottles through passages purposely planned in the room: wearing only a protective glove, he will be able to extract the bottle/cap without contaminating the environment.
  • a third benefit given by this invention is the stationary part of the room, that makes it possible to create a safe and rigid connection between the room and the sterile air generation system, as well as the cleaning solution infeed and recovery systems. This concept makes the room independent of the other sections of the machine as a whole.
  • An aseptic filling machine according to the invention is defined by claim 1.
  • the invention is the special configuration of the enclosing room containing the dosing and cap application sections, which can be applied to any machine with a rotary or carousel-based concept for bottling products destined to the food industry and/or to the chemical and pharmaceutical industry. It is made of two sections and a series of accessories: the room contains two smaller rooms, the first room protecting the filling and cap application area, the second room enclosing the bottle's body. This concept may include two additional rooms to enable sterile air to be taken in.
  • first and second rooms C1 and C2 are pipe circuits, valves and instruments of the first and second (letters E, F and G) used for feeding the cleaning and sterilization solutions during the machine's preparation stages and for feeding and maintaining the room under sterile air overpression conditions during all production phases.
  • these circuits are connected to the stationary part.
  • this invention also makes it possible to intervene directly on all mechanical parts of the machine without altering the microclimate in the filling area; thanks to this solution, any intervention becomes simpler and safer.
  • Further benefits come from the new sterile air distribution: sterile air is no more top-down distributed only through the filters, but it is now fed through opposite pipes and circuits, resulting in a better flow distribution and a more accurate control of the positive pressure, and offering better guarantees in terms of functionality.
  • the aseptic filling machine for especially plastic, bottles comprises a carousel, an enclosing room apt to protect the product dosing and / or bottles closing consisting of at least a first room C1, and an intake room C3, each of the rooms C1, C3 comprising a stationary part, a rotating part and accessories which make it possible to maintain an aseptic condition in the enclosing room, wherein at least the intake room C3 is provided for the purpose of intaking the sterile air flow coming out of the first room C1.
  • the upper surface of the first room C1 consists of a plate supporting dosing nozzles / closing heads.
  • the volume of the first (upper) room C1 is kept to a minimum, that is to say to the volume existing between the dosing nozzles / closing heads and bottle's neck position.
  • the sealing between the stationary and the rotating parts is guaranteed by suitable sliding surfaces and /or labyrinth surfaces for sterile use in order to enclose the inner microclimate.
  • the lower surface of the first room C1 consists of a plate supporting the bottle neck handling clamp devices.
  • the upper surface of a second room C2 consists of the plate supporting the bottle neck handling clamp devices and of the fixed surface, and where the lower surface consists of a stationary plate and of a rotating plate.
  • At least one second intake room C3 is provided for the purpose of taking the sterile air flow coming out of the second room C2.
  • sterile air is fed into the enclosing room through proper pipelines.
  • the first room can be cleaned and sterilized through proper pipelines, independently of the machine and without any human intervention, using traditional chemical agents.
  • suitable nozzles for dosing /vaporizing chemical agents on the first room's surface can be installed in the inside without any prejudice to the first room's sterile conditions.
  • the stationary part is made of rigid plastic material or, alternatively, of flexible plastic material.
  • the enclosing room is also used in the bottles' sterilization and rinsing phases.
  • the first and second rooms (the main rooms) C1, C2 comprise accessories to sanitize it using sterilizing agents when the machine undergoes its preparation phases.

Landscapes

  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Formation And Processing Of Food Products (AREA)
  • Basic Packing Technique (AREA)

Claims (12)

  1. Aseptische Füllmaschine, insbesondere für Kunststoffflaschen, die Dosierdüsen und/oder Verschlussköpfe (D), ein Karussell und einen umschließenden Raum umfasst, der geeignet ist, das Dosieren des Erzeugnisses und/oder Verschließen von Flaschen zu schützen und der aus wenigstens einem ersten Raum (C1) sowie einem Einlassraum (C3) besteht, wobei jeder von den Räumen (C1, C3) einen stationären Teil (B), einen sich drehenden Teil (A) und Hilfseinrichtungen umfasst, die es ermöglichen, einen aseptischen Zustand in dem umschließenden Raum aufrechtzuerhalten, wobei der Einlassraum (C3) vorhanden ist, um den sterilen Luftstrom einzulassen, der aus dem ersten Raum (C1) kommt,
    dadurch gekennzeichnet,
    dass die obere Fläche des ersten Raums (C1) aus einer Platte besteht, die die Dosierdüsen und/oder Verschlussköpfe (D) trägt.
  2. Aseptische Füllmaschine nach Anspruch 1, wobei das Volumen des ersten Raums (C1) auf dem Volumen gehalten wird, das zwischen den Dosierdüsen und/oder Verschlussköpfen (D) und der Position des Flaschenhalses vorhanden ist.
  3. Aseptische Füllmaschine nach den Ansprüchen 1 oder 2, wobei eine Dichtung zwischen Flächen des stationären (B) und des sich drehenden Teils (A) durch geeignete Gleitflächen (5) des stationären und des sich drehenden Teils und/oder Labyrinthflächen des stationären und des sich drehenden Teils für sterilen Einsatz gewährleistet ist.
  4. Aseptische Füllmaschine nach einem der Ansprüche 1 bis 3, wobei die untere Fläche des ersten Raums (C1) aus einer Platte, die die Flaschenhalshandhabungs-Klemmvorrichtungen trägt, und einer feststehenden Fläche mit geeigneten Gleitpunkten zur Gewährleistung von Dichtigkeit für die Aufrechterhaltung des inneren Drucks besteht.
  5. Aseptische Füllmaschine nach Anspruch 4, wobei eine obere Fläche eines zweiten Raums (C2) aus der Platte, die die Flaschenhalshandhabungs-Klemmvorrichtungen trägt, und der stationären Fläche besteht, und wobei die untere Fläche des zweiten Raums (C2) aus einer stationären Platte sowie einer sich drehenden Platte mit geeigneten Punkten zur Gewährleistung von Dichtigkeit zur Aufrechterhaltung von innerem Druck besteht.
  6. Aseptische Füllmaschine nach Anspruch 5, wobei wenigstens ein zweiter Einlassraum (C3) vorhanden ist, um den sterilen Luftstrom einzulassen, der aus dem zweiten Raum (C2) kommt.
  7. Aseptische Füllmaschine nach den Ansprüchen 1 bis 6, wobei passende Rohrleitungen zum Zuführen von steriler Luft in den umschließenden Raum vorhanden sind.
  8. Aseptische Füllmaschine nach den Ansprüchen 1 bis 7, wobei der erste Raum (C1) über passende Rohrleitungen unabhängig von der Maschine und ohne menschlichen Eingriff unter Verwendung herkömmlicher chemischer Stoffe gereinigt und sterilisiert werden kann.
  9. Aseptische Füllmaschine nach den Ansprüchen 1 bis 8, wobei geeignete Düsen zum Dosieren/Zerstäuben chemischer Stoffe auf die Flächen des ersten Raums (C1) im Inneren installiert werden können, ohne die sterilen Bedingungen des ersten Raums (C1) zu beeinträchtigen.
  10. Aseptische Füllmaschine nach den Ansprüchen 1 bis 9, wobei der stationäre Teil (B) aus starrem Kunststoffmaterial oder, als Alternative dazu, aus flexiblem Kunststoffmaterial besteht.
  11. Aseptische Füllmaschine nach den Ansprüchen 1 bis 10, wobei der umschließende Raum auch bei den Phasen des Sterilisierens und Spülens der Flaschen eingesetzt wird.
  12. Aseptische Füllmaschine nach einem der Ansprüche 1 bis 11, wobei der erste und der zweite Raum (C1, C2) Hilfseinrichtungen umfassen, mit denen sie unter Verwendung von sterilisierenden Stoffen desinfiziert werden, wenn die Maschine ihre Vorbereitungsphasen durchläuft.
EP04005910A 2002-04-22 2002-04-22 Maschine zum aseptischen Abfüllen Expired - Lifetime EP1468959B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP02008930A EP1357081B1 (de) 2002-04-22 2002-04-22 Maschine zum aseptischen Abfüllen

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
EP02008930A Division EP1357081B1 (de) 2002-04-22 2002-04-22 Maschine zum aseptischen Abfüllen

Publications (3)

Publication Number Publication Date
EP1468959A2 EP1468959A2 (de) 2004-10-20
EP1468959A3 EP1468959A3 (de) 2004-11-03
EP1468959B1 true EP1468959B1 (de) 2007-09-19

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EP02008930A Expired - Lifetime EP1357081B1 (de) 2002-04-22 2002-04-22 Maschine zum aseptischen Abfüllen
EP04005910A Expired - Lifetime EP1468959B1 (de) 2002-04-22 2002-04-22 Maschine zum aseptischen Abfüllen

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Country Status (4)

Country Link
EP (2) EP1357081B1 (de)
AT (2) ATE373621T1 (de)
DE (2) DE60202995T2 (de)
ES (2) ES2233737T3 (de)

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WO2009146823A1 (de) * 2008-06-04 2009-12-10 Khs Ag Verschliessmaschine

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JP4182280B2 (ja) * 2002-06-07 2008-11-19 四国化工機株式会社 ロータリ式無菌充填装置
DE10326618A1 (de) * 2003-06-13 2005-01-05 Khs Maschinen- Und Anlagenbau Ag, Patentabteilung Behälterbehandlungsmaschine
DE10358265A1 (de) * 2003-12-11 2005-07-28 Pöpplau, Jens H., Dr.-Ing. Behälterbehandlungsvorrichtung mit Gasvorhang
DE102006007367B4 (de) * 2006-02-17 2016-03-24 Khs Gmbh Anlage oder Vorrichtung zum Behandeln von Flaschen.
DE102006053193A1 (de) * 2006-11-09 2008-05-15 Krones Ag Vorrichtung und Verfahren zur Herstellung von Kunststoffbehältern
DE102008030292A1 (de) 2008-06-30 2009-12-31 Khs Ag Füllsystem
DE102008038141B4 (de) 2008-08-18 2025-03-13 Krones Aktiengesellschaft Vorrichtung mit Reinraum zum Umformen von Kunststoffvorformlingen zu Kunststoffbehältnissen und Anlage zum Herstellen von Kunststoffbehältnissen sowie Verfahren zum Umformen von Kunststoffvorformlingen zu Kunststoffbehältnissen
DE102009040924B4 (de) * 2009-09-11 2026-04-02 Khs Gmbh Anlage zum sterilen Abfüllen von Produkten, insbesondere von Getränken in Flaschen oder dergleichen Behälter
DE102010054788A1 (de) * 2010-12-16 2012-06-21 Krones Aktiengesellschaft Vorrichtung zum Sterilisieren von Behältnissen
CN102408088B (zh) * 2011-11-08 2016-05-11 金坛市新鑫包装机械有限公司 液体灌装机的多头同步充填装置
DE102012009206A1 (de) * 2012-05-10 2013-11-14 Khs Gmbh Füllmaschine
CN104370257A (zh) * 2014-10-29 2015-02-25 广州达意隆包装机械股份有限公司 封闭式灌装机
US10800088B2 (en) 2014-12-30 2020-10-13 Gea Procomac S.P.A. Process station for a parison or a container made of thermoplastic material, apparatus for processing parisons or containers, production and packaging line for producing and packaging the containers and method for producing and packaging containers
CN107001020B (zh) * 2014-12-30 2019-03-01 Gea普洛克玛柯股份公司 用于灌装容器的设备和方法
DE102015118671A1 (de) * 2015-10-30 2017-05-04 Krones Ag Vorrichtung zum Befüllen von Behältern mit einem Füllprodukt
BR112020012119B1 (pt) * 2017-12-18 2023-05-09 S.I.P.A. Societa' Industrializzazione Progettazione E Automazione S. P.A Sistema e processo para produção de recipientes de material termoplástico
IT201800007667A1 (it) 2018-07-31 2020-01-31 Gea Procomac Spa Apparato e procedimento di decontaminazione dell’imbocco di una preforma o di un recipiente in materiale termoplastico
EP3757024A1 (de) * 2019-06-25 2020-12-30 Andreas Kunzmann Anlage zum befüllen und verschliessen von dosen unter hygienischen bedingungen
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CN116553463B (zh) * 2023-06-30 2024-08-02 中科圣杰(深圳)科技集团有限公司 一种无菌灌装隔离系统
CN117342075B (zh) * 2023-12-06 2024-02-13 正当年医药科技(广州)有限公司 一种高效同步智能灌装灭菌包装设备及工艺
CN117534019A (zh) * 2023-12-22 2024-02-09 六安市金安区宝德龙科技创新有限公司 一种酸铜光亮剂生产用自动集料装置
CN117774432B (zh) * 2024-02-27 2024-07-26 南昌大学第一附属医院 一种细菌培养基挤出装置
DE102024001609A1 (de) * 2024-05-17 2025-11-20 Rommelag Engineering Gmbh Vorrichtung

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Also Published As

Publication number Publication date
EP1468959A2 (de) 2004-10-20
EP1357081A1 (de) 2003-10-29
EP1357081B1 (de) 2005-02-16
EP1468959A3 (de) 2004-11-03
ATE373621T1 (de) 2007-10-15
ES2289376T3 (es) 2008-02-01
DE60202995T2 (de) 2005-07-07
DE60222588D1 (de) 2007-10-31
ATE289278T1 (de) 2005-03-15
DE60202995D1 (de) 2005-03-24
DE60222588T2 (de) 2008-01-31
ES2233737T3 (es) 2005-06-16

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