EP1481783A2 - Verfahren zum erzeugen eines Spritzgussmateriales mit antibakteriellen Eigenschaften - Google Patents
Verfahren zum erzeugen eines Spritzgussmateriales mit antibakteriellen Eigenschaften Download PDFInfo
- Publication number
- EP1481783A2 EP1481783A2 EP03015896A EP03015896A EP1481783A2 EP 1481783 A2 EP1481783 A2 EP 1481783A2 EP 03015896 A EP03015896 A EP 03015896A EP 03015896 A EP03015896 A EP 03015896A EP 1481783 A2 EP1481783 A2 EP 1481783A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- injection
- nanosilver particles
- pigment
- plastic raw
- molded material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000463 material Substances 0.000 title claims abstract description 23
- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000002245 particle Substances 0.000 claims abstract description 33
- 239000000049 pigment Substances 0.000 claims abstract description 28
- 229920003023 plastic Polymers 0.000 claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 21
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 238000001746 injection moulding Methods 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 11
- 239000008188 pellet Substances 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 6
- 239000000243 solution Substances 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 229910052709 silver Inorganic materials 0.000 description 7
- 239000004332 silver Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000088 plastic resin Substances 0.000 description 6
- 238000002845 discoloration Methods 0.000 description 5
- 241000894006 Bacteria Species 0.000 description 4
- 239000003570 air Substances 0.000 description 3
- 238000005868 electrolysis reaction Methods 0.000 description 3
- -1 silver ions Chemical class 0.000 description 3
- 241000233866 Fungi Species 0.000 description 2
- 241000700605 Viruses Species 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
- C08J3/22—Compounding polymers with additives, e.g. colouring using masterbatch techniques
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/16—Auxiliary treatment of granules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/12—Making granules characterised by structure or composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0001—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
- B29K2105/0011—Biocides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
Definitions
- the present invention relates to a method for producing an injection-molded material with an antibacterial function; and, more particularly, to an injection molding method capable of preventing a discoloration and/or a decrease in strength of the injection-molded material.
- silver is well-known as a common antibacterial agent.
- colloidal silver is known as being safe and effective against bacteria, fungi, microbes, virus and the like.
- silver ions When silver ions are absorbed into cells of virus, bacteria, fungi and the like, the silver ions prevent the operation of enzyme required in respiration thereof to render them dead. Further, silver ions prevent metabolism of the bacteria and suppress reproduction thereof.
- Fine particles of silver can be produced by a physical process such as electrolysis, liquid phase reduction, and grinding.
- the electrolysis has mainly been used hitherto in order to obtain stabilized nanosilver particles with a high purity.
- pure silver (99.99%) is immersed into distilled water; and extremely fine particulates of silver are obtained by applying a low current at a low temperature.
- a refrigerator serves to preserve food in a fresh state for an extended period of time in a food storage compartment by cooling air in the compartment using a refrigeration cycle.
- refrigerant gas compressed under a high temperature and a high pressure by a compressor is condensed into liquid phase in a condenser; and the liquid is then pressure-reduced through an expansion valve and evaporated in an evaporator.
- the evaporating refrigerant takes heat from the ambient air to cool it.
- the cooled air is then forced into the food storage compartment by, e.g., a fan.
- nanosilver particles in the refrigerator have been conducted so as to provide the refrigerator with an antibacterial function.
- a finished material constituting any part of the refrigerator where there may be a generation and growth of bacteria such as an interior finished material constituting a food storage compartment of the refrigerator, a storage vessel, a pocket and a part constituting an air circulation duct, the finished material comes with the antibacterial function.
- raw materials master batches
- a transparent plastic resin e.g., GPPS
- the mixture is heated and melted at a temperature of 220 ⁇ 250°C and then cooled into a solid state.
- the solid mixture is cut to form pellets of a fine particle size.
- the pellets are inserted into an injection molding machine and injected in a molten state at a temperature of 180 ⁇ 250°C to form a finish material.
- a primary object of the present invention to provide an improved method for producing an injection-molded material with an antibacterial function wherein a desired color of a finish material is stably obtained without the above-mentioned problems.
- a method for producing an injection-molded material with an antibacterial function including the steps of: coating nanosilver particles and pigment onto surfaces of plastic raw materials to make pellets of the mixture; and inserting the mixture pellets into an injection molding machine to form an injection-molded material.
- a cohesive agent may be mixed with a solution of the nanosilver particles and the pigment prior to the step of coating the nanosilver particles and the pigment onto the surfaces of the plastic raw materials.
- the step of coating the nanosilver particles and the pigment onto the surfaces of the plastic raw material includes spraying the nanosilver particles and the pigment onto the surfaces of the plastic raw materials or immersing the plastic raw material into a solution of the nanosilver particles and the pigment.
- the drawing is a flowchart showing a process for forming an injection-molded material in accordance with a preferred embodiment of the present invention.
- the drawing is a flowchart showing the steps of a process for producing an injection-molded material in accordance with the present invention.
- the causes of discoloration of the injection-molded material are the heat (e.g., 220 ⁇ 250°C) applied during the procedure in which a transparent plastic resin, nanosilver particles and pigment are mixed and melted, and the heat (e.g., 180 ⁇ 250°C) applied to the pellets of the mixture at the final injection molding procedure.
- the heat e.g., 220 ⁇ 250°C
- the heat e.g. 180 ⁇ 250°C
- nanosilver particles and pigment are coated onto surfaces of raw materials of, e.g., a transparent plastic resin to form pellets of the mixture with the nanosilver particles and the pigment coated on the surfaces of the plastic raw materials.
- the mixture pellets are then inserted in an injection molding machine and injected in a molten state to form a finished material.
- a cohesive agent may be added to the nanosilver solution (colloidal silver) and the pigment in order to enhance the cohesion of the nanosilver particles and the pigment to the plastic raw material. In this way, a more stabilized mixture can be obtained.
- the method of the present invention employs the step of coating the nanosilver particles and the pigment onto the surfaces of the plastic raw materials instead of the conventional step of mixing and heating the transparent plastic resin, the nanosilver particles and the pigment, thereby eliminating the heat-treatment procedure.
- one heat-treatment step is removed compared with the prior art method; and, therefore, a test result does not show a discoloration, a decrease in strength and an increase in brittleness of the injection-molded material produced by the injection molding process of the present invention.
- the step of coating the nanosilver particles and the pigment onto the surfaces of the plastic raw materials includes spraying the mixture of the nanosilver particles and the pigment onto the surfaces of the plastic raw material or immersing the plastic raw materials into the solution of the nanosilver particles and the pigment, but not limited thereto.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2003035032 | 2003-05-31 | ||
| KR10-2003-0035032A KR100501242B1 (ko) | 2003-05-31 | 2003-05-31 | 항균 기능을 갖는 사출물 성형 방법 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1481783A2 true EP1481783A2 (de) | 2004-12-01 |
| EP1481783A3 EP1481783A3 (de) | 2005-11-23 |
Family
ID=33129054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03015896A Withdrawn EP1481783A3 (de) | 2003-05-31 | 2003-07-11 | Verfahren zum erzeugen eines Spritzgussmateriales mit antibakteriellen Eigenschaften |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20040239004A1 (de) |
| EP (1) | EP1481783A3 (de) |
| JP (1) | JP2004358945A (de) |
| KR (1) | KR100501242B1 (de) |
| CN (1) | CN1572819A (de) |
| MX (1) | MXPA03006279A (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008038295A1 (de) * | 2008-08-18 | 2010-02-25 | Eads Deutschland Gmbh | Granulierung und Stabilisierung von Harzsystemen zur Verwendung bei der Herstellung von Faserverbundbauteilen |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100681306B1 (ko) | 2005-05-31 | 2007-02-09 | 코스모이엔지(주) | 은-제올라이트계 및 은나노계 항균제를 함유한 공조 시스템에어 플로우 라인의 제조방법 |
| KR100854730B1 (ko) * | 2006-06-12 | 2008-08-27 | 주식회사 국일인토트 | 은 나노 항균 플라스틱 펠렛 및 그 제조방법 |
| KR100847525B1 (ko) * | 2007-07-24 | 2008-07-21 | 두루산업 주식회사 | 은나노가 첨가된 가방 손잡이 제조 방법 및 그 가방 손잡이 |
| CN103892522A (zh) * | 2012-12-28 | 2014-07-02 | 浙江伟星实业发展股份有限公司 | 服装及抗菌拉链 |
| IT201700001597A1 (it) | 2017-01-10 | 2018-07-10 | Viganò Carlo Maria Stefano | preparazione semplice ed economica di compositi di poliolefine antibatterici con nano particelle di argento puro |
Family Cites Families (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59133235A (ja) * | 1983-01-21 | 1984-07-31 | Kanebo Ltd | 殺菌性ポリマー組成物及びその製造法 |
| JPS63265958A (ja) * | 1987-04-22 | 1988-11-02 | Shinagawa Nenryo Kk | 抗菌性樹脂組成物 |
| DE4133540B4 (de) * | 1990-10-12 | 2004-07-22 | Kitagawa Industries Co., Ltd., Nagoya | Flexible Folie zum Einhüllen von Nahrungsmitteln sowie Nahrungstransport-Element |
| JP3078693B2 (ja) * | 1993-12-22 | 2000-08-21 | ミサワホーム株式会社 | セルロース系微粉粒体及び成形品及び塗料 |
| JPH07238001A (ja) * | 1994-02-28 | 1995-09-12 | Matsushita Electric Ind Co Ltd | 抗菌性樹脂添加剤および抗菌性樹脂の成型方法 |
| JP2889836B2 (ja) * | 1995-03-16 | 1999-05-10 | 鐘紡株式会社 | 変色作用の少ない抗菌性ゼオライト及びその製造法 |
| US6344271B1 (en) * | 1998-11-06 | 2002-02-05 | Nanoenergy Corporation | Materials and products using nanostructured non-stoichiometric substances |
| US6652967B2 (en) * | 2001-08-08 | 2003-11-25 | Nanoproducts Corporation | Nano-dispersed powders and methods for their manufacture |
| JP2000086775A (ja) * | 1998-07-15 | 2000-03-28 | Yutaka Imaizumi | 抗菌活性を有する成形品 |
| US20040069454A1 (en) * | 1998-11-02 | 2004-04-15 | Bonsignore Patrick V. | Composition for enhancing thermal conductivity of a heat transfer medium and method of use thereof |
| US6187456B1 (en) * | 1999-04-09 | 2001-02-13 | Milliken & Company | Method of inhibiting color change in a plastic article comprising silver-based antimicrobials |
| DE19936059A1 (de) * | 1999-07-30 | 2001-02-01 | J Peter Guggenbichler | Verfahren zur Herstellung von antimikrobiellen Kunststoffkörpern |
| US6716895B1 (en) * | 1999-12-15 | 2004-04-06 | C.R. Bard, Inc. | Polymer compositions containing colloids of silver salts |
| US6379712B1 (en) * | 2000-09-13 | 2002-04-30 | Globoasia, L.L.C. | Nanosilver-containing antibacterial and antifungal granules and methods for preparing and using the same |
| US20030151030A1 (en) * | 2000-11-22 | 2003-08-14 | Gurin Michael H. | Enhanced conductivity nanocomposites and method of use thereof |
| CN1280166C (zh) * | 2001-05-29 | 2006-10-18 | 哈巴息脱股份公司 | 具有夹层结构的模块化传送带的模件及其制造方法 |
| US6641842B2 (en) * | 2001-12-12 | 2003-11-04 | Milliken & Company | Thermoplastic articles exhibiting high surface-available silver |
| US20030118658A1 (en) * | 2001-12-21 | 2003-06-26 | Trogolo Jeffrey A. | High aspect ratio encapsulated inorganic antimicrobial additive for controlled release |
-
2003
- 2003-05-31 KR KR10-2003-0035032A patent/KR100501242B1/ko not_active Expired - Fee Related
- 2003-07-10 US US10/618,240 patent/US20040239004A1/en not_active Abandoned
- 2003-07-11 EP EP03015896A patent/EP1481783A3/de not_active Withdrawn
- 2003-07-11 JP JP2003273166A patent/JP2004358945A/ja active Pending
- 2003-07-14 MX MXPA03006279A patent/MXPA03006279A/es unknown
- 2003-07-21 CN CNA03132827XA patent/CN1572819A/zh active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102008038295A1 (de) * | 2008-08-18 | 2010-02-25 | Eads Deutschland Gmbh | Granulierung und Stabilisierung von Harzsystemen zur Verwendung bei der Herstellung von Faserverbundbauteilen |
| DE102008038295B4 (de) * | 2008-08-18 | 2013-11-28 | Eads Deutschland Gmbh | Granulierung und Stabilisierung von Harzsystemen zur Verwendung bei der Herstellung von Faserverbundbauteilen |
Also Published As
| Publication number | Publication date |
|---|---|
| MXPA03006279A (es) | 2005-04-11 |
| KR100501242B1 (ko) | 2005-07-18 |
| EP1481783A3 (de) | 2005-11-23 |
| JP2004358945A (ja) | 2004-12-24 |
| KR20040103111A (ko) | 2004-12-08 |
| US20040239004A1 (en) | 2004-12-02 |
| CN1572819A (zh) | 2005-02-02 |
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