EP1496773B1 - Kassetten bettsystem - Google Patents

Kassetten bettsystem Download PDF

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Publication number
EP1496773B1
EP1496773B1 EP03724035A EP03724035A EP1496773B1 EP 1496773 B1 EP1496773 B1 EP 1496773B1 EP 03724035 A EP03724035 A EP 03724035A EP 03724035 A EP03724035 A EP 03724035A EP 1496773 B1 EP1496773 B1 EP 1496773B1
Authority
EP
European Patent Office
Prior art keywords
foundation
bedding system
mattress
top panel
bedding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03724035A
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English (en)
French (fr)
Other versions
EP1496773A1 (de
Inventor
Robert Hellyer
Charles Eitel
Kevin Damewood
Bernhard W. Kuchel
Michael S. Defranks
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dreamwell Ltd
Original Assignee
Dreamwell Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dreamwell Ltd filed Critical Dreamwell Ltd
Publication of EP1496773A1 publication Critical patent/EP1496773A1/de
Application granted granted Critical
Publication of EP1496773B1 publication Critical patent/EP1496773B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C19/00—Bedsteads
    • A47C19/005—Bedsteads dismountable
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C19/00—Bedsteads
    • A47C19/02—Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
    • A47C19/021—Bedstead frames
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47C—CHAIRS; SOFAS; BEDS
    • A47C19/00—Bedsteads
    • A47C19/02—Parts or details of bedsteads not fully covered in a single one of the following subgroups, e.g. bed rails, post rails
    • A47C19/021—Bedstead frames
    • A47C19/025—Direct mattress support frames, Cross-bars

Definitions

  • the systems and methods described herein relate to a bedding system, and more particularly to a cassette bedding system for easier storage, handling and transport.
  • Conventional beds typically include a steel or wood frame, optionally with casters, on which a box spring is positioned.
  • a mattress is, in turn, placed on the box spring.
  • Beds of this type come in various sizes and can be quite bulky to package and transport.
  • the height of the box spring is typically approximately equal to the height of the mattress.
  • a Mattress and box spring, hereinafter referred to as a bedding system are still mostly purchased at department stores and furniture stores. However, an increasing number of purchases are being made through alternative distribution chains, such as membership warehouse outlets and discounters.
  • purchases made at outlets and discounters are "cash and carry", whereby the customer is expected to remove the item from the store at the time of purchase and provide his/her own transportation to the place where the bedding system is to be set up. While limited store help may be available, the customer is essentially responsible for handling the bedding system at all times. Many customers may not be capable of or comfortable with handling the bedding system and thus choose to purchase products through retailers that provide shipping and handling, even at extra cost. Accordingly, cash and carry outlets tend to lose potential sales due to the unwieldy nature of bedding systems.
  • the bedding systems and, the foundations and mattresses described herein, are configured for easy transport and handling and space-saving storage.
  • the bedding system includes a protective shell, that may be water proof and sufficiently large to hold a mattress.
  • these embodiments include, but are not limited to, bedding systems that include a mattress and a foundation and that may be configured for more efficient shipping, handling and storage and then easily reconfigured into a conventional bed with a mattress and a foundation.
  • This mattress may be one-sided, or two-sided, foam, pocketed coil, open coil, an air mattress or a water mattress.
  • a conventional bedding system 10 as placed for example on the floor of a bedroom, typically includes a foundation 11 and a mattress 12 which rests on the foundation 11.
  • the foundation 11 can additionally be placed on a frame 15 which can include a set of casters to facilitate moving the bedding system, for example, for cleaning the bedroom floor.
  • the foundation 11 can be implemented as a box spring or can be any surface or structure to provide a rigid support for the mattress 12.
  • the mattress 12 and the foundation 11 depicted in FIG. 1 are typically handled and stored as separate units.
  • FIG. 2 depicts in a perspective exploded view a first exemplary embodiment of a bedding system 20 according to the invention, shown here in a transport configuration.
  • the bedding system 20 includes a mattress 12, and a foundation comprised of a foundation bottom 14, a foundation sidewall 18, a foundation top 23 and a plurality of optional support posts 22.
  • the foundation bottom 14 and foundation sidewall 18 may be joined together permanently as a single piece, or may be separate pieces to be joined later.
  • FIG. 2 shows the foundation top 23 as a separate removable piece.
  • the foundation top 23 may be hingedly secured to the foundation sidewall 18 or slidably secured in a groove provided in the foundation sidewall 18.
  • the foundation top 23 may also be omitted entirely.
  • the foundation may be formed as a box that has a removable and replaceable side wall thereby allowing the mattress to be slid in and out of the foundation.
  • the support posts 22 can be inserted in matching recesses disposed at suitable locations in the foundation bottom 14 and the foundation top 23 to maintain in an assembled state a uniform spacing between the foundation bottom 14 and the top 23 and to provide additional support for the surface of the foundation that will face the mattress 12 after assembly. It will be understood that the designation as foundation bottom 14 and foundation top 23 does not necessarily indicate the orientation of the foundation when set up as a bed.
  • FIG. 3 shows a perspective bottom view of another embodiment of a foundation 11.
  • the support posts 22 have been replaced by web-like spacers or support braces 72 to aid in supporting the foundation top 23.
  • the braces 72 can be designed to lock into place once inserted in, for example, the foundation sidewall 18 and/or may be removable and re-insertable. While the illustrated embodiment shows two support braces 72 which snap into the side walls of foundation 60, it is understood that the number of support posts 22 and support braces 76, their location, size and desired attachment locations with respect to the foundation 11 may be varied as desired.
  • the braces 72 extend diagonally from one corner of the foundation 11 to another, thereby forming an "X-brace" support.
  • the systems described herein may include an interior brace structure that can connect to and engage with the sides of the frame to provide sufficient reinforcement of the upper foundation top 23 and the foundation side walls 18 to allow the foundation to support the weight of a conventional steel spring mattress and the expected number of bed occupants.
  • the foundation includes, in one preferred embodiment, braces 72 that can engage into slots 73 that are molded into the sidewall 18. As shown in figure 3, the braces 72 can be slidingly engaged into slots 73 that are positioned in opposite side walls of the foundation 11.
  • the fixed length of the braces 72 hold the side walls of the foundation a fixed length apart and prevent, or greatly reduce, the ability and tendency of the foundation side walls to spread or twist in response to the application of a load.
  • Figure 3 also shows that the braces 72 are fitted against the underside of the foundation top 23. Accordingly, the braces 72 support the foundation top 23 and prevent or reduce, inward deflection of the foundation top 23 in response to an applied load.
  • the braces 72 are molded plastic I-beams of approximately the same width as the sidewall 18.
  • the bracing may be formed as part of the mold.
  • the sidewalls may be somewhat deep than the mattress 12. This extra deep leaves room for braces to be molded into the foundation.
  • the depth of the foundation is 2 to 3 inches greater than the height of the mattress 12. This extra 2-3 inches allows for the braces 72 to be formed as integral parts of the foundation.
  • the difference in depth between the foundation and the mattress may be achieved by making the sidewalls larger, reducing the thickness of the mattress, compacting the mattress for storage, or by any combination of the techniques.
  • the support braces 72 may be stored for transport inside the foundation 11, where they use very little space, and inserted only when the foundation is assembled at the customer's site.
  • the braces 72 and/or posts 22 can be placed along the outside of the foundation 11 (not shown).
  • the depicted foundation 11 is essentially a hollow shell, it may conveniently be used as storage space once the bedding system 20 is set up.
  • side doors (not shown) can be placed at suitable locations in the foundation sidewall 18.
  • the side doors can be sliding doors, hinged doors or any suitable door configuration known in the art.
  • the foundation 11 can have cutouts 24 (see FIG. 2) disposed in the foundation top 23 and foundation bottom 14 to facilitate handling or for tying-down the bedding system during transport. Cutouts could also be provided in the foundation sidewall 18.
  • the foundation 11 in one embodiment is a plastic molded frame.
  • the walls and top of the frame are sufficiently thick to support a conventional steel spring mattress and is one embodiment the foundation 11 can support between 750 and 1500 lbs.
  • the foundation may be covered with a slip cover, the side cutouts 24 will be covered and will not detract from the appearance of the bed once it is set up. Consequently, the cutouts 24, and other similar features, such a plastic D-rings can be added to the foundation 11 to facilitate transport.
  • the foundation includes bulbous skids made preferably of a low coefficient of friction material and formed on the sidewall or bottom wall of the foundation. These skids allow the bed to be slid across the surface of a store floor, thereby allowing the consumer to more easily move the product to their car.
  • the product will be covered with a plastic wrap packaging.
  • the plastic can be heat shrink wrapping, or conventional plastic wrapping.
  • the foundation 11 may include countersunk nuts which can receive bolt on features, such as handles, straps, casters or D-rings.
  • the bolt on features can be attached through the plastic wrapping by a bolt or machine screw that can penetrate through the wrapping.
  • the bolt on feature can be temporarily screwed into the counter sunk bolt for helping the consumer deliver the product.
  • optional casters 74 can be attached to the bottom of the foundation 11, for example, to the foundation sidewall 18 or to the foundation bottom 14.
  • the casters 74 can be designed for transport purposes only or can be left in place after setup of the bedding system 10 to allow the bedding system to be moved.
  • Additional casters 76 may be attached to the support braces 72 to provide additional support of the mattress.
  • the casters 74, 76 may be removable and re-insertable. These casters are optional and the foundation 11 may be seated directly on the floor. Alternatively, legs may be provided that can be bolted or otherwise attached, to the foundation 11 to lift the foundation 11 off the floor. Legs and casters may be positioned around the periphery of the foundation 11 as shown in Fig.
  • braces 72 may also be located along the length of the braces 72.
  • a leg or caster may be centrally positioned to provide support for the middle of the foundation 11.
  • a fabric skirt can be provided that fits over the exterior surface of the foundation 11 and provides an improved aesthetic appearance.
  • casters 78 may be placed along a sidewall 18 of the foundation 11. With this arrangement of casters 78, the foundation 11 can be moved and stored in an upright position. With the mattress 12 placed inside the foundation 11, as shown in FIGS. 2 and 4, and also in FIG. 6, the entire bedding system 10 can hence be easily stored upright, taking up no more space than the foundation alone, translating into a savings of at least 50% in storage space.
  • the casters 74, 76 like the support post and braces 72, can be packaged inside the foundation 60 for transport and storage. In a further optional embodiment as discussed above, the casters 74 may be replaced with furniture legs to lift the frame off the floor. This allows for easy vacuuming under the bed.
  • a furniture leg may be any suitable length, for example between 3 and 9 inches long.
  • a leg may be fitted into the caster groove at each corner of the frame 11. Additionally and optionally, a fifth leg may be provided that can be centrally located and provide further support for the center of the foundation 11.
  • the foundation 11 may also be provided with head and foot boards.
  • the foundation 11 can include hardware for attaching a head or foot board, or can be adapted to allow the head board or foot board to be snapped or forced into place.
  • the foundation 11 may be capable of being separated into two or more pieces.
  • the foundation 11 may comprise two sections of equal size. The sections may be joined at the center by any suitable technique, such as bolting the two pieces together or snapping them together. In one embodiment, each section is half the width and the full length of the foundation 11.
  • the foundation 11, which may be a California king, king, Olympic queen, queen, full or twin size bed may be more easily moved through the consumer's home.
  • Figs. 3-6 depict the foundation 11 and braces 72 as being formed of perforated sheets of plastic, it will be understood that in other embodiments, the foundation 11 and braces 72 may comprise solid sheets of plastic, or a combination of solid and perforated sheets.
  • the foundation comprises a unitary body having a top surface and sidewalls as depicted in Fig. 3.
  • the mattress 12 may be vacuum compressed to reduce its size to a size adapted for fitting within the internal cavity of the foundation 11. This size and configuration is more suited to transport, and the unitary plastic body of the foundation 11 acts as a protective shell for the mattress 12.
  • the mattress 12 may be a conventional mattress, such as an open coil mattress, a Marshall coil mattress, a foam mattress, or an air or water bed mattress, while the foundation can be made, for example, of plastic, wood, composite materials, fiberglass, metal, and/or other suitable materials known in the art.
  • the bedding system 10 can be of any suitable size, for example, a queen size with a total weight of about between 40 and 70 lbs.
  • the bedding system 10 may also include a slip cover (not shown) fitted over the foundation to provide a more aesthetically pleasing appearance. For transport, the slip cover may be placed over the foundation, whereby fabric or plastic handles on the slip cover can facilitate gripping the bedding system.
  • the foundation can also have cutouts 24 that improve handling of the bedding system when in its transport configuration.
  • FIG. 7 depicts an exemplary mattress 12, for example a foam mattress, adapted to be placed inside the foundation 11.
  • Foam mattresses are known in the art.
  • the mattress 12 depicted in FIG. 7 can include a number of different support sections 702, 704, 706, 708, 710 which can be surrounded laterally by a peripheral section 32.
  • Sections 702, 704, 706, 708, 710 can be of different firmness and be arranged such that different body sections of a user are supported by corresponding sections with a specific firmness.
  • section 702 may have a suitable firmness to support the upper back of a user.
  • Section 706 may have a different firmness that is more suited for supporting the user's lumbar region.
  • Other sections of the mattress 12 can have a firmness suitable for supporting other body sections.
  • the peripheral section 32 can provide additional edge support for the mattress 12.
  • the peripheral section can have a firmness that is greater than the firmness of the interior foam sections 702, 704, 706, 708, 710.
  • the linear dimensions of the mattress 12, can be significantly reduced by compressing the mattress.
  • the height, width and length of the mattress may be reduced.
  • the size of the mattress 12 can be reduced by scaling the mattress 12 in a plastic package under vacuum.
  • the plastic package can be made of a plastic sheet of sufficient strength to withstand the pressure differential between the vacuum inside the package and atmospheric pressure, and also resist puncture and tearing. Any material that acts as a suitable air barrier may be used.
  • the package comprises a poly laminate material, or other nylon-based material.
  • the vacuum can also keep contaminants and moisture away from the mattress 12 and provides a sanitary seal for the mattress 12.
  • the vacuum-sealed mattress 12 will hence easily fit inside the interior space of the foundation and will expand to its intended size when removed from the package.
  • Vacuum shall refer to any suitable pressure below ambient pressure.
  • the mattress can also be compressed mechanically. Mechanical compression systems are known in the art, including those described in U.S. patent 6,096,378.
  • FIG. 8 depicts a palletized shipping block 80 with a plurality of bedding systems 10a, 10b, with each of the bedding system systems 10a, 10b being in the transport configuration.
  • One bedding system 10a may be placed in a horizontal disposition to act as a pallet for the other bedding systems 10b which are placed on the pallet 10a. This arrangement obviated the need for a separate shipping pallet for the bedding systems 10a, 10b and reduces the shipping cost
  • the foundation may include a handle grip, or latches for securing on the bedding system with another for better shipping. Accordingly, it will be understood that the invention is limited according to the appended claims.

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Claims (22)

  1. Bettsystem (20), das Folgendes umfasst:
    einen Unterbau, der eine obere Platte (23) und vier Seitenwände (18) aufweist, die einen Innenraum abgrenzen,
    eine Matratze (12), die Folgendes aufweist: eine nutzbare Größe, die größer als der Innenraum ist, und eine Transportgröße, die hinsichtlich der Abmessungen so angepasst ist, dass sie in den Kunststoffunterbau passt, und
    eine Umhüllung, die aus einem Barrierematerial gebildet ist und die Matratze unter einem Vakuumdruck umhüllt, um die Matratze auf die Transportgröße zu komprimieren, wobei die komprimierte Matratze flach ist und sich den Innenabmessungen des Unterbaus anpasst, so dass der Unterbau und die Matratze als eine einzige Einheit transportiert werden, die die Außenabmessungen des Unterbaus aufweist, und die Matratze auf der oberen Platte des Unterbaus angeordnet wird, wenn sie als Bett aufgebaut wird.
  2. Bettsystem nach Anspruch 1, das des Weiteren eine erste und zweite Versteifung (72) aufweist, die Befestigungsmechanismen aufweisen, die an beiden Enden der Versteifung angeordnet sind, um sie mechanisch an einer Seitenwand des Unterbaus zu befestigen.
  3. Bettsystem nach Anspruch 1, wobei der Unterbau des Weiteren eine untere Platte (14) umfasst und die untere Platte, die obere Platte und die Seitenwand einen eingeschlossenen Unterbauraum abgrenzen.
  4. Bettsystem nach Anspruch 1, wobei die Seitenwand von der oberen Platte entfernt werden kann.
  5. Bettsystem nach Anspruch 1, wobei die Seitenwand von der unteren Platte entfernt werden kann.
  6. Bettsystem nach Anspruch 1, das des Weiteren Rollfüße (74, 76, 78) umfasst, die an dem Unterbau befestigt sind.
  7. Bettsystem nach Anspruch 6, wobei die Rollfüße (74) an einer Stelle der Seitenwand befestigt sind, die von der oberen Platte abgewandt ist.
  8. Bettsystem nach Anspruch 6, wobei die Rollfüße (78) an einer Seite der Seitenwand befestigt sind, um den Transport des Bettsystems in einer aufrechten Ausrichtung zu ermöglichen.
  9. Bettsystem nach Anspruch 6, wobei die Rollfüße entfernbar sind.
  10. Bettsystem nach Anspruch 1, wobei der Unterbau ein Material umfasst, das aus der Gruppe ausgewählt wird, die aus Holz, Kunststoff, Verbundstoffmaterial und Metall besteht.
  11. Bettsystem nach Anspruch 1, wobei die obere Platte perforiert ist.
  12. Bettsystem nach Anspruch 1, das des Weiteren Öffnungen (24) umfasst, die zur Handhabung des Bettsystems in der Seitenwand oder der oberen Platte angeordnet sind.
  13. Bettsystem nach Anspruch 3, das des Weiteren verschließbare Öffnungen umfasst, die in der Seitenwand angeordnet sind und einen Zugriff auf den eingeschlossenen Unterbauraum bereitstellen.
  14. Bettsystem nach Anspruch 1, das des Weiteren eine Stützversteifung (72) umfasst, die zur Stützung der oberen Platte an einer Innenfläche der Seitenwand befestigt ist.
  15. Bettsystem nach Anspruch 3, das des Weiteren einen Stützpfosten (22) umfasst, der zwischen der oberen Platte und der unteren Platte angeordnet ist, um einen Abstand zwischen der oberen Platte und der unteren Platte aufrechtzuerhalten.
  16. Bettsystem nach Anspruch 14, das des Weiteren Rollfüße (76) umfasst, die an der Stützversteifung an einer Stelle befestigt sind, die der oberen Platte gegenüberliegt.
  17. Bettsystem nach Anspruch 1, wobei die Matratze Abschnitte mit unterschiedlicher Festigkeit aufweist.
  18. Bettsystem nach Anspruch 1, das des Weiteren mindestens einen Stützpfosten (22) und/oder eine Stützversteifung (72) umfasst, wobei der mindestens eine Stützpfosten und die mindestens eine Stützversteifung zum Transport des Bettsystems in dem Gehäuse untergebracht sind.
  19. Verfahren für den Transport eines Bettsystems (20), das Folgendes umfasst:
    Bereitstellen eines Unterbaus in Form eines Gehäuses, das mindestens eine obere Platte (23) und eine Seitenplatte (18) umfasst, wobei die obere Platte und die Seitenplatte einen Innenraum bilden,
    Anordnen einer Matratze (12), die Folgendes aufweist: eine nutzbare Größe, die größer ist als der Innenraum, und eine Transportgröße, die hinsichtlich der Abmessungen so angepasst ist, dass sie in den Innenraum innerhalb eines inneren Raums passt, der durch ein Barrierematerial abgegrenzt ist, wobei die komprimierte Matratze flach ist und sich den Innenabmessungen des Unterbaus anpasst,
    Anlegen eines Vakuums an den inneren Raum des Barrierematerials, um die Matratze auf die Transportgröße zu komprimieren, wobei die Matratze mit dem Unterbau als eine einzige Einheit transportiert wird, die die Außenabmessungen des Unterbaus aufweist, und
    Befestigen von Rollfüßen an dem Unterbau, um den Transport des Bettsystems zu ermöglichen.
  20. Verfahren nach Anspruch 19, wobei die Rollfüße so ausgerichtet sind, dass sie von der oberen Platte abgewandt sind.
  21. Verfahren nach Anspruch 19, wobei die Rollfüße senkrecht zu einer Seite der Seitenplatte ausgerichtet sind.
  22. Verfahren nach Anspruch 21, das des Weiteren Folgendes umfasst: Anordnen eines ersten Bettsystems in einer im Wesentlichen horizontalen Ausrichtung, wobei das erste Bettsystem als Palette dient, und Anordnen zusätzlicher Bettsysteme in einer im Wesentlichen vertikalen Orientierung auf dem ersten Bettsystem, wodurch ein Block von Bettsystemen gebildet wird, der für einen Palettentransport ausgelegt ist.
EP03724035A 2002-04-12 2003-04-14 Kassetten bettsystem Expired - Lifetime EP1496773B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US37196902P 2002-04-12 2002-04-12
US371969P 2002-04-12
PCT/US2003/011597 WO2003086151A1 (en) 2002-04-12 2003-04-14 Cassette bedding system

Publications (2)

Publication Number Publication Date
EP1496773A1 EP1496773A1 (de) 2005-01-19
EP1496773B1 true EP1496773B1 (de) 2006-08-30

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP03724035A Expired - Lifetime EP1496773B1 (de) 2002-04-12 2003-04-14 Kassetten bettsystem

Country Status (7)

Country Link
US (1) US20040078896A1 (de)
EP (1) EP1496773B1 (de)
AT (1) ATE337718T1 (de)
AU (1) AU2003230927A1 (de)
CA (1) CA2481878A1 (de)
DE (1) DE60308010D1 (de)
WO (1) WO2003086151A1 (de)

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ATE337718T1 (de) 2006-09-15
AU2003230927A1 (en) 2003-10-27
EP1496773A1 (de) 2005-01-19
DE60308010D1 (de) 2006-10-12
CA2481878A1 (en) 2003-10-23
WO2003086151A1 (en) 2003-10-23
US20040078896A1 (en) 2004-04-29

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