EP1510315A1 - Platten aus hydraulischem Bindemittel, Verfahren zum Herstellen von Platten aus hydraulischem Bindemittel und Fertigungsstrasse zur Herstellung derartiger Platten - Google Patents

Platten aus hydraulischem Bindemittel, Verfahren zum Herstellen von Platten aus hydraulischem Bindemittel und Fertigungsstrasse zur Herstellung derartiger Platten Download PDF

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Publication number
EP1510315A1
EP1510315A1 EP03292089A EP03292089A EP1510315A1 EP 1510315 A1 EP1510315 A1 EP 1510315A1 EP 03292089 A EP03292089 A EP 03292089A EP 03292089 A EP03292089 A EP 03292089A EP 1510315 A1 EP1510315 A1 EP 1510315A1
Authority
EP
European Patent Office
Prior art keywords
preform
forming
slat
plate
hydraulic binder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03292089A
Other languages
English (en)
French (fr)
Inventor
Paul Jallon
Jean-Louis Laurent
Frédéric Peronnet
Roger Arese
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Etex France Building Performance SA
Original Assignee
Lafarge Platres SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lafarge Platres SA filed Critical Lafarge Platres SA
Priority to EP03292089A priority Critical patent/EP1510315A1/de
Priority to BRPI0413388A priority patent/BRPI0413388B1/pt
Priority to PCT/FR2004/001265 priority patent/WO2005028171A2/fr
Priority to BE2004/0254A priority patent/BE1016021A3/fr
Priority to EP04742805A priority patent/EP1660287A2/de
Priority to PL378684A priority patent/PL209758B1/pl
Priority to GB0411435A priority patent/GB2405416B/en
Priority to CA2536971A priority patent/CA2536971C/en
Priority to MXPA06001939A priority patent/MXPA06001939A/es
Priority to IT000335A priority patent/ITTO20040335A1/it
Priority to RU2006109198/03A priority patent/RU2354551C2/ru
Priority to KR1020067003860A priority patent/KR101124181B1/ko
Priority to AU2004274198A priority patent/AU2004274198B2/en
Priority to FR0405532A priority patent/FR2860017B1/fr
Priority to NZ545333A priority patent/NZ545333A/en
Priority to JP2006524382A priority patent/JP2007503334A/ja
Priority to CNB200480024297XA priority patent/CN100560317C/zh
Priority to MYPI20041957A priority patent/MY137958A/en
Priority to DE202004008232U priority patent/DE202004008232U1/de
Priority to GB0625590A priority patent/GB2433750B/en
Priority to ARP040101768A priority patent/AR049245A1/es
Priority to UAA200602053A priority patent/UA89756C2/uk
Priority to NL1026251A priority patent/NL1026251C2/nl
Priority to ZA2004/10319A priority patent/ZA200410319B/en
Publication of EP1510315A1 publication Critical patent/EP1510315A1/de
Priority to FR0502201A priority patent/FR2866369B1/fr
Priority to FR0502203A priority patent/FR2866370B1/fr
Priority to IL173783A priority patent/IL173783A/en
Priority to MA28823A priority patent/MA28001A1/fr
Priority to EGNA2006000176 priority patent/EG24290A/xx
Priority to US11/358,028 priority patent/US20060198989A1/en
Priority to NO20061336A priority patent/NO20061336L/no
Priority to US12/538,996 priority patent/US8257525B2/en
Priority to US12/539,005 priority patent/US8372240B2/en
Priority to JP2010087102A priority patent/JP2010214959A/ja
Withdrawn legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/043—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0863—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for profiling, e.g. making grooves
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
    • B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
    • B28B11/166—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs with devices for determining the correct cutting moment, e.g. measuring rollers or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0092—Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard

Definitions

  • the invention relates to a method of manufacturing plates based on hydraulic binder and a line of production of plates based on hydraulic binder using this device.
  • the invention also relates to a new plate of plaster having a particular geometry.
  • U.S. Patent No. 4,781,558 discloses an apparatus intended for the manufacture of plasterboard comprising hollows. He proposes to realize, on a preform intended to be cut to give plasterboard, hollows by means of a drum 34 having bumps 36 (see in particular Figure 1 of this patent). The depth of the hollows is therefore determined by the dimension bumps. So, to change the depth and / or the shape of these recesses, the drum 34 should be replaced by another drum having bumps of dimension and / or different form (s).
  • This document is particularly intended for the realization of a particular surface condition plasterboard; he is not mentioned particular application for the realization of a imprint as a thinned transversely by relative to the axis of the plate, on the back of it (know the face here above).
  • fingerprints 51A, 51B are made in a preform intended to be cut to give plasterboard, by means (see in particular Figure 1 and column 3, lines 29 to 43 of this patent) of a strip 20 rotating around two rollers 21 and having a protuberance 25.
  • the preform is then cut in the middle of the footprints so produce thin-tipped end plates or thinned edges transverse.
  • fingerprints are made in a preform intended to be cut to give drywall, by means (see in particular FIGS. 1 and 7) of a strip 20 comprising a plurality of protuberances 23,38.
  • fingerprints are taken from both sides of the plate at the same time.
  • band 20 In this case too, to change the dimensions and / or the shape of the imprints, it would be necessary to replace band 20 with another band having protuberances of different size and / or shape (s).
  • the invention aims to solve the problem of making impressions in a preform while offering the ability to change easily and quickly the size and / or shape of these impressions.
  • the invention also aims to solve the problem of making impressions in a preform, according to a process generally of the type described in U.S. Patent No. 2,991,824, allowing the realization thintened tips or transversely thinned edges satisfactory.
  • the invention thus provides a new binder plate hydraulic with a siding on each of its faces, having on one side two first thinned edges parallel (10) and on the other side two other ends thinned or parallel transverse thinned edges (25a) perpendicular to the first.
  • the invention also provides a method of construction of a partition using this plate, as well as a process and a device for manufacturing this plate.
  • the invention also provides a method and binder plate making devices hydraulic having four thinned edges on the same face.
  • the subject of the invention is also a method of manufacture of a plate based on hydraulic binder to from a preform intended to be cut, this method including a step in which one realizes, at means of an apparatus according to the invention, an impression in the preform.
  • This method has the advantage of making it possible obtaining plates with thinned edges, plate in which the transverse thinned edges can be of same side as the classic thinned edges or the side opposite.
  • the invention furthermore relates to a line of production of plates based on hydraulic binder to from a preform comprising a facing material covered with a hydraulic binder composition and supported by a conveyor belt (or forming).
  • This production line also the advantage of allowing the production of plates with edges thinned.
  • first two pulleys 102 and 103 On this frame 101 are supported, at a first end 104, first two pulleys 102 and 103 and, at a second end 107, two second pulleys 105 and 106.
  • the first pulleys 102,103 are in a foreground, the second 105,106 pulleys in a second plane and the foreground is parallel to the background.
  • the pulley 102 and the pulley 105 are of the same size and located opposite each other.
  • the pulley 103 and the pulley 106 are likewise dimension and located opposite each other.
  • the pulleys 102, 103, 105 and 106 can turn on themselves.
  • a first transmission belt 108 surrounds the first pulleys 102,103 and a second belt of transmission 109 surrounds the second pulleys 105,106.
  • the transmission belts 108 and 109 are identical. They are connected to each other by least one thread 111.
  • This wire 111 is fixed in a removable manner to the first and second belts 108, 109 and so that its longitudinal axis is parallel to the axis of rotation of the pulleys.
  • the pulley 102 when one of the pulleys, for example the pulley 102, turns, it drives the belt of transmission 108 which itself drives the other pulley located in the same plane as it (the pulley 103) as well than the elongated form means 110.
  • the latter moves then according to the trajectory defined, on the one hand, by the loop constituted by the belt 108 and, secondly, as it is connected to the second belt 109, also by the loop constituted by the latter.
  • the symmetry of the apparatus according to the invention allows therefore at the axis of the wire 111 to move according to an ellipse, its axis remaining constantly parallel to that of pulleys.
  • the apparatus may also include means for rotating at least one of the pulleys. These means can possibly lead to two pulleys by means of the tree on which they are mounted.
  • the wire 111 generally has a shape cylindrical but it can take a large number of forms of which we may mention the forms parallelepiped, prismatic, the shape of a plate, etc.
  • wires 111 are arranged parallel to one another to others, along the transmission belts 108 and 109 (see Figure 1) and removably attached. They are preferably spaced from each other.
  • the pulleys are preferably gear wheels and the transmission belts of the chains being able cooperate with these gears.
  • the support member 113 is visible in FIGS. and 5.
  • It comprises the bore 118 able to cooperate with the corresponding part 117 of the pin-thread axis 114 and a bore 121 opening into the bore 118.
  • This bore 121 is threaded so that one can screw a pressure screw 122 for compressing the wire 111 present inside the bore 118 for the purpose of hold firmly (see Figure 2).
  • the assembly of FIG. simply introduce the part 117 of the pin-wire axis 114 in the support piece 113, to remove the bearing pin from normal roll of the link 112, to introduce into the axis of the roll part 116 of the pin-thread pin 114, to tighten the whole by aiming a nut 123 on the end 115 of the wire gripper axis 114, to introduce the wire 111 into the central bore 120 of the yoke pin 114 and y hold firmly by screwing the set screw 122 in the threaded bore 121 until it compresses effectively the thread 111.
  • pin-thread axis 114 is mounted such that so that his head 119 is on the inside of the chain, that is to say turned towards the other chain.
  • the support member 113 preferably comprises two pairs (bore 118, threaded bore 121), spacing between the axes of the holes 118 corresponding to the normal spacing between the axes of the rollers of a chain link 112, so that two wires 111 can be maintained on the same link 112, as can be deduced from Figures 4 and 5.
  • the apparatus according to the invention can be used in a process for manufacturing binder-based plates hydraulic, to make an impression in the preform intended to be cut to give the plates based on hydraulic binder.
  • the preform is then preferably cut at the level from the imprint or the opposite of where was made this impression (that is to say on the other side of the preform).
  • the apparatus according to the invention can be used in a method of manufacturing gypsum boards with edges thinned.
  • edges in this presentation we mean the edges perpendicular to the direction of travel of the carpet carrier in a plate production line at hydraulic binder base. Such transverse edges are also called “slabs of plaque”.
  • the hydraulic binder composition comprises preferably plaster.
  • Facing materials 1 and 3 can be consisting of sheets of paper or cardboard, mats of glass or any material known to those skilled in the art as being able to be used as facing material.
  • a batten 6 is introduced between the preform 5 and the beginning of the conveyor belt 7.
  • the distance between the forming plate 4 and the beginning of the carpet carrier 7 is such that the preform 5 does not have still had time to substantially harden and present still a great plasticity.
  • the introduction is carried out in such a way that the longitudinal axis of the latte 6 is substantially perpendicular to the direction of moving conveyor belt 7.
  • the batten 6 is then driven by the carpet carrier 7, just like the preform 5.
  • the grip hydraulic and hardening of the composition of plaster 2 is then carried out throughout the journey of the preform 5, designated by the arrows A.
  • the withdrawal of the slat 6 takes place before the section of the preform 5.
  • the withdrawal of the slat 6 can be carried out according to any appropriate way.
  • the slat 6 protrudes from the preform 5, and can be removed quickly according to a direction substantially perpendicular to the direction moving the conveyor belt 7 and moving away of the last. This withdrawal action is illustrated by arrow B in FIG.
  • the removal of the slat 6 can also occur by the fall of this slat 6 in the space between two constituent rollers of conveyor belt system which, in general, is not continuous throughout the production line but is formed by several mats driven by rollers between which there are free spaces.
  • the preform 5 continues to move, always driven by the carpet carrier 7 and the hardening of the composition of plaster 2 continues.
  • the cutting device is set from so that the knife 9 cuts the preform 5 approximately in the middle of thinning 8.
  • each thinning 8 depends on the dimensions of the batten 6.
  • the latter is usually a parallelepiped whose thickness is generally between 0.5 and 4 mm, preferably between 1.5 and 4 mm. Its width is generally between 5 and 20 cm and its length is at least about equal to the width of the preform 5 (possibly diminished by the width of the longitudinal strips "tape" present if necessary), but in general superior in order to be able to seize it for remove it from under the preform 5.
  • the batten 6 is of greater length to the width of the preform 5, so as to protrude compared to this one, which can facilitate its withdrawal.
  • the constituent material of the slats 6 is of little importance, moment that it allows these slats to withstand the weight of the thickness of preform 5 which is above each slat 6. So it can be a plastic material, wood, metal, etc. with good resistance to wear and stability over time.
  • the process which has just been described comes in addition to a known method of manufacturing plasterboard having two longitudinal edges thinned.
  • the latter generally provides for the establishment of a tape, usually plastic, called generally "tap", on each longitudinal side of the conveyor belt 7.
  • Tap a tape, usually plastic
  • the length of gypsum board manufactured depends of course the speed of movement of the carpet carrier and the frequency of cutting operations.
  • the frequency of cutting operations is generally directly related to the frequency of introduction of slats, because one generally seeks to obtain plates having two thinned transverse edges.
  • This process is very flexible because, to change the length of the plates manufactured, it is enough simply to modify the frequency of introduction of the slats.
  • the method just described uses the apparatus according to the invention to make an impression in the preform intended to be cut to give the plates to hydraulic binder base.
  • an impression 12 in the preform 5 the opposite of where he is planned to introduce slat 6, or an imprint 12bis to the place where it is planned to introduce this slat 6.
  • the imprint is not used in look at the introduction of a latte.
  • the device for producing the impression is used alone in the production line.
  • the imprint made in the preform will lead, after the setting of the hydraulic binder, to a shape with longitudinal thinned edges traditional, and a depression corresponding to the impression.
  • this depression is located on the opposite side to the one bearing the longitudinal thinned edges traditional, or on the same face.
  • the apparatus according to the invention can be used in a production line of binder-based plates from a preform 5 comprising a facing material 1 covered with a composition of hydraulic binder 2 and supported by a carpet carrier 7.
  • the apparatus according to the invention can be used optimally on the production line of plates based on hydraulic binder, the distance between the drive belts of this unit being at less than the width of the preform 5.
  • these belts and pulleys are located on each side longitudinal of the preform.
  • the apparatus according to the invention is appropriate manner so that when his belts transmission turn, its elongated medium creates a impression in the preform 5.
  • the apparatus according to the invention can be above the preform 5, in this case, it creates the imprint 12 or under the preform 5, in which case it creates the imprint 12a.
  • the apparatus according to the invention is located above the preform 5.
  • the cutting device can be set to cut the preform at the level of an impression 12.
  • the cutting device can be set to cut the preform away from the place where this impression 12a was made.
  • the plate production line hydraulic binder base is a production line of plates with thinned edges.
  • Such a line will now be described in detail with reference to Figures 6 to 15. Then will be described how we use the apparatus according to the invention in this line.
  • Figure 11 is shown a part of a production line of binder-based plates hydraulic.
  • a slatted shop 20 formed of a horizontal rectangular surface 21 from the corners from which rise vertically and in parallel, four angular pieces 22, shaped angle and turned towards each other, so as to frame a pile of slats 23.
  • this slatted store 20 is such it can store a high number of slats 23 (see also Figures 12 and 13).
  • the horizontal surface 21 of the slat magazine 20 is supported by feet 24.
  • first slat 23 At the level of the first slat 23, that is to say located at the bottom of the pile, are arranged parallel two cylinders 26, which are oriented in order to extract the first slat 23 from the stack in the pushing and sliding it towards an inclined plane 27 consisting of an inclined surface 28 down and a flange 29 at the bottom to hold the latte which has just been extracted and guide it later.
  • a cylinder 31 is arranged parallel to the longitudinal axis inclined plane 27, so that the actuation of this cylinder 31 can give an impetus to the latte which has just been extracted from the latte magazine 20.
  • La latte so propelled can then move by sliding parallel to the longitudinal axis of the inclined plane 27, whose rim 29 guides it towards a second inclined plane 32 which extends the first inclined plane 27, on the transverse opposite the side 30.
  • This second inclined plane 32 also consists of an inclined surface 33 provided a rim 34 at its lower part. It includes in in addition to a stop 35 at its end opposite to the jack 31, this stop being generally constituted of a pneumatic damper and being intended to put a term to the displacement of the slat propelled by the jack 31.
  • the flange 34 is provided with openings 36 opposite of which are arranged two cylinders 37 oriented to propel the lath positioned on the second inclined plane 32 upwards of inclined surface 33.
  • the first inclined plane 27 and the second plane inclined 32 are supported by feet, respectively, 38 and 39.
  • flat surface 40 is provided parallel to the surface 23, between the latter and the first inclined plane 27 to support horizontally a slat extracted from the slatted shop 20 before its descent on the surface inclined 28 of the first inclined plane 27.
  • the foot height 24, 35 and 36 is chosen so a slat positioned on the second inclined plane 32 is at a lower height than the preform 5.
  • the length of the second inclined plane 32 is at least equal to that of slat 23, that is to say at least equal to, and preferably greater than, the width of the preform 5.
  • the difference between the length of the slat and the width of the preform 5 makes it possible to grasp the lath and remove once the gypsum composition hardened.
  • the production line according to the invention comprises usually electronic means that control his functioning and allow, where appropriate, to enslave between them the implementations of different operations.
  • Electronic means provide that after the introduction of a slat under the preform by the actuation of the cylinders 27, the actuator 31 is actuated to introduce a new latte on the second plane inclined 32, then the cylinders 26 are actuated to introduce another slat on the first inclined plane 27, and so on.
  • Electronic means can vary the frequency of these operations to reduce or increase the length of gypsum boards thinned produced.
  • Figure 16 shows part of a line of production according to a preferred embodiment of the invention.
  • the line of production includes a variant of the apparatus according to the invention.
  • This device which is seen in profile in the figure 16, includes four first gear wheels 201,202,203,204 supported by a frame 205 and surrounded by a chain 206 constituted by links, of which some, the links 207 each support 2 wires, as indicated in connection with FIG.
  • This device is symmetrical with respect to a plane vertical aligned with the direction of travel of the preform 5.
  • the threads held by the links 207 extend transversely with respect to the preform 5 to a second chain, identical to the chain 206, and which surrounds second gear wheels identical to first gears 201,202,203,204.
  • the appliance is equipped with an electric motor 209 driving in rotation by means of a belt 211 the shaft 210 on which are mounted the wheel 203 and its symmetrical wheel.
  • the rotation of these wheels causes the that of the chain 206 in the direction indicated by the arrow D.
  • This preform 5 is obtained in a known manner by introduction of the hydraulic binder paste according to the arrow E between the first cladding material 2 and the second facing material 3 and passage of the whole between the upper plateaux 214 and lower 215 of forming the apparatus.
  • the distance between the gears 201,202,203,204 and their symmetrical wheels is at least equal to that of the preform 5 so that these gears do not touch not this preform 5.
  • the apparatus according to the invention is fixed at a height appropriate for the operation of the line of production, the displacement of the chain 206 resulting that of the son connected to the link 207, these son pass in the forming plate, that is to say between the trays 214 and 215 and protrude downward from the top plate 214.
  • the space occupied by these wires between the upper plate 114 and the second material of siding 3 is then reflected at this location by a thinning of the thickness of the preform 5.
  • the apparatus is intended to cooperate with the slats introduction device under the preform constituted by the means 20 to 22 and 24 to 39 described above in relation to Figures 11 to 15.
  • the chain 206 is then provided with a thrust finger 216 which is fixed on the outer side of the chain 206, that is to say the one opposite to the one where the threads are.
  • This pushing pin 216 has the function of striking and move the pusher 217 during the rotation of the chain 206. It can be attached to a link in the chain 206 for example in place of a roller bearing shaft of this link.
  • a pusher 217 The shape of a pusher 217 is more visible on the Figures 17 and 18.
  • This pusher includes a portion elongated ruler 218 provided at one end of a triangular shaped part rectangle 219 crossing by an axis 220 which protrudes on both sides of the part 219.
  • the top of the right triangle is cut to give a face 221 parallel to the axis of the part in rule form 218.
  • the pusher 217 can occupy two positions. In his position initial (shown in dotted lines), it is based on the plateau 215 and is turned towards the ground, so that its axis 220 is disposed transversely to the preform 5 and his face 221 is at the party bottom of the inclined surface 33, in the opening 36 from the edge 34.
  • the thrust finger 216 on the chain 206 is located at a distance, compared to the wires held by the links 207, such that the slat 23 is introduced substantially opposite the location of the preform 5 where said threads have formed the impression. This has for consequence that material displacement caused by the introduction of the slat 23 is at least partially offset by the footprint. It follows that the preform present no hump at the opposite spot to where the latte 23 was introduced. This means that after withdrawal of this slat 23, the thinning obtained on the bottom of the preform 5 does not match any bump on the top of the preform 5.
  • the pusher 217 moved by the thrust finger 216 comes in a second position by finishing his race in a receptacle, visible in Figures 17 and 18, and which is formed by two arched pieces 222 fixed by their upper extremities on both sides of the outer end 225 of the rod 223 of a jack 224.
  • Each side of the axis 220 of the pusher 217 is received in an arcuate part 222 and parts 219 and 218 of the push 217 can fit into the space formed between the arcuate pieces 222, under the rod 223 of the jack 224.
  • the rod 223 of the jack 224 is output, to receive the pusher 217.
  • the dimensions of the pusher 217 are chosen so that it stays above the inclined surface 33.
  • the jack 224 can be fixed to the frame 205 of the device, its location and its dimensions being determined according to the pusher 217 with which it must cooperate.
  • the cylinder 224 therefore has the function of return the pusher 217 to its initial position. Its stem 223 is normally in the extended position, waiting for receive the pusher 217.
  • each of the chains being provided with a pushing finger 216 cooperating each with a jack 224, and this, in a synchronized way.
  • Electronic and pneumatic means (or possibly hydraulic) of the production line control the operation of the production apparatus footprints and slats introduction device under the preform constituted by means 20 to 22 and 24 to 39 described above, so that once the pusher 117 returned to its initial position and the rod 223 of the cylinder 224 again out, a new slat 23 can be slipped on the inclined plane 33.
  • the actuation of the cylinder 224 is determined by detection for example by means of of a photoelectric sensor, the passage of a pin or finger attached to a suitable place on the chain 206, by example in the same way as the push finger 216, this ergot playing the role of flag, that is to say that when detected by the photoelectric sensor arranged at a suitable place on the production line or the apparatus, the electronic means control the return of the rod 223 of the cylinder 224 in the body of the cylinder, this return entailing, as explained above, the return of the pusher 217 to its initial position. of the limit sensors of cylinder 224, can then, once the rod 223 returned, cause a new actuation of the jack 224 to pull out its rod 223, which drops the pusher 217 to its original position.
  • the frame 205 of the apparatus according to the invention can, as shown in Figure 16, to be trays 214 and 215. It follows that the apparatus according to the invention can be used in place of a forming flat or a master roll that is used classically.
  • the forming strip 1 is the one in the lead.
  • a classic conveyor belt generally comprises 2 or 3 or even 4 forming strips. These, as indicated above, include "tap" to form the longitudinal thinned edges.
  • the other elements remain identical (prints 12 or 12bis, as the case may be), except that the latte is introduced at a point on the line at which hydration of the hydraulic binder has begun (see below in the section on the third variant).
  • Others constituent elements are shifted accordingly (for example the straightener 4a is shifted at or after the first roll driving the second forming strip; in this case the straightener takes the form of a roller having a peripheral speed substantially identical to that conveyor belt 7).
  • this variant is represented in FIG. this one, the impression 12 made, notably by the device according to the invention is "pushed back" towards the high by a device 300 located under the preform.
  • This system is in fact the opposite of the one No. 2,991,824.
  • the system for pushing the print is located downstream of the forming device.
  • this inversion device lies between the bands 1 and 2 (but it is also possible to place it between bands 2 and 3, if applicable). These measures is placed at a point in the band at which hydration of the hydraulic binder has begun.
  • this device is located at one place corresponding to 5% to 30% of the hydration, and / or place between 40 and 110m of the length of the band 7 (for example for a line with a speed of about 70 m / min).
  • This device 300 is placed between the strips 1 and 2, referenced 301 and 302, respectively. These bands are driven by rollers 303 and 304, respectively.
  • the device 300 comprises on the one hand a device for secondary forming 300a. This includes, on a chassis (not shown), a 305 band, rotating to a linear velocity equal to the speed of the bands 301 and 302. This avoids slipping of the facing. Sure this band 305 is fixed one or more batten (s) of forming 306 coupled to this band 305. In what follows the description is given with reference to only one latte but according to the dimensions of the devices, wanted plates, etc., we can use several slats.
  • This strip is mounted on rollers 307 and 308, at least one of which is preferably motorized.
  • a plate 309 slippery plane for example marble, is disposed between the preform and the strip 305 so that these are in contact on a flat surface.
  • a "counter device" 300c This includes, on a chassis (not shown), a band 310, rotating at a linear speed equal to the speed of the strips 301 and 302, this band 310 being mounted on rollers 311 and 312, at least one of which is preferably motorized.
  • a plate 313 sliding plane for example marble, is arranged opposite between the preform and the 310 band similarly to the arrangement of the plate 309 and the strip 305.
  • the forming slat 306 comes opposite of the upper imprint 12 in the preform. This when lath 306 passes at the same time as the preform between the two plates 309 and 313, the impression is "hunted” on the other side of the preform. We then gets a preform arriving on the tape forming 302 which has a recess corresponding to a transverse thinned edge (on the same side of the plate as the longitudinal thinned edges).
  • the preform passes between the two strips 305 and 310 which are preferably motorized at the speed of displacement of the preform.
  • the preform is therefore in contact only with moving elements, so that the relative movement preform / bands is zero. There is no so no friction.
  • the dimensions of the device are of the order of a few meters (typically there is contact during 5 to 10m), generally sufficient to ensure the secondary forming.
  • Adjustment means not shown, of the pressure exerted by this "counter-device” may be present. These may include cylinders or counterweight likely to exert an adjustable pressure overall.
  • Synchronization means are preferably provided so that the forming slat 306 secondary is substantially in front of the footprint 12.
  • a cutting system consisting of a wheel can be used placed on the top of the preform and driven in rotation by the displacement of the latter. Wheel is graduated and coupled to a counter that operates the desired devices. You can also use a system comprising a step of marking the facing of the preform (eg a dot), and the detection of this mark and actuate the devices accordingly.
  • the device 300 further comprises a device for calibration 300c.
  • the lath 306 is retracted when the strip 305 rotates around roll 308; the preform then enters the calibration device 300C.
  • This one includes, on a chassis (not shown), a band 314, rotating at a linear speed equal to the speed bands 301 and 302, this band 314 being mounted on rollers 315 and 316, at least one of which is motorized preference.
  • a plate 317 sliding plane, by marble example, is arranged between the preform and the strip 314 in a manner similar to the arrangement of the plate 309 and the band 305.
  • a straightener of the same type as that described for the second variant may possibly be provided.
  • This variant corresponds to the case where the device of Figures 19 or 20 is reversed, namely that the slat 306 is not arranged to repel the imprint and form the transverse thinned edges of the same side as the longitudinal thinned edges, but at contrary to "confirm" the impression and the reservation of form.
  • the application of the forming slat at a stage at which the binder hydraulic started hydration allows to have as above a consistency of the ideal preform to moment of secondary forming.
  • the length of the slat 306 is approximately equal to the width of the preform.
  • the slat used in the invention, and especially the latte 306, can have a profile in parallelepiped, but also in the form of a triangle, in general isosceles, whose base is parallel to the carpet 7.
  • the third and sixth variants have in common that the footprint 12, respectively 12bis, is "repulsed” by a device under the preform, respectively above the preform.
  • the impression is "repulsed” in its entirety, that is to say that the facing paper is substantially plane a once the impression has been "pushed back". It is possible predict that the action of consisting of pushing back impression is only partial, namely that there remains a depression on each side of the plate, one being more pronounced than the other.
  • the device 300 so that the ratio of depths of depressions on each side is between 1 and 10, preferably between 2 and 5.
  • the depth of depression "pushed back" side can be 4mm while the depression on the side original can be 1.5mm.
  • the subject of the invention is a method of constructing the second work, using the plates with four thinned edges, two of which are thinned on one face while the other two are on the other face of the plate.
  • Such plates can be obtained by the first variant (with the imprint 12) fourth and fifth variants, as well as the third and sixth modified variants.
  • Such a plate is shown schematically in Figure 21. It shows that the thinned ones are arranged on each face of the plate, in the opposite way (edge thinning is on the siding side cream (10) while tip thinned are on the other side, "gray" side (25bis).
  • the dimensions of thinned 25bis are usually of the same order of magnitude than those of thinned 25 (which corresponds to the latte dimensions in the case of the fourth or fifth variant or elongate means 110 comprising the son 111 in the case of the first variant by example).
  • the thinned 25bis may therefore have a depth between 0.5 and 4 mm, preferably between 1.5 and 4 mm.
  • the width can be from the thinned between 2 and 15cm, preferably between 5 and 10cm. Longitudinal thinning have the standard dimensions in art, as given by the "tapes" so classic.
  • step b) the transverse thinned edges, which are on the side of the plate not visible to the installer, are "returned” or “reassembled” under the effect of the fixing by screws, nails or other, because this area of the plate is tight on the frame. In doing so, they then release a thinned on the same side of the plate as the longitudinal thinned edges (or thinned edges). We then gets thinner edges at each level of junction of the plates.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Making Paper Articles (AREA)
  • Panels For Use In Building Construction (AREA)
EP03292089A 2003-08-25 2003-08-25 Platten aus hydraulischem Bindemittel, Verfahren zum Herstellen von Platten aus hydraulischem Bindemittel und Fertigungsstrasse zur Herstellung derartiger Platten Withdrawn EP1510315A1 (de)

Priority Applications (34)

Application Number Priority Date Filing Date Title
EP03292089A EP1510315A1 (de) 2003-08-25 2003-08-25 Platten aus hydraulischem Bindemittel, Verfahren zum Herstellen von Platten aus hydraulischem Bindemittel und Fertigungsstrasse zur Herstellung derartiger Platten
DE202004008232U DE202004008232U1 (de) 2003-08-25 2004-05-21 Platten, basierend auf hydraulischem Bindemittel mit abgefasten Kanten
MYPI20041957A MY137958A (en) 2003-08-25 2004-05-21 Hydraulic-binder-based boards with feathered edges, process for manufacturing hydraulic-binder-based boards and line for producing such boards, and method of constructing an interior structure
BE2004/0254A BE1016021A3 (fr) 2003-08-25 2004-05-21 Plaques a base de liant hydraulique a bords amincis, procede de fabrication de plaques a base de liant hydraulique et ligne de production de telles plaques, et procede de construction de second oeuvre.
EP04742805A EP1660287A2 (de) 2003-08-25 2004-05-21 Auf einem hydraulischen bindemittel basierende platten mit abgefasten kanten, herstellungsverfahren und produktionsstrasse dafür sowie ausbauverfahren
PL378684A PL209758B1 (pl) 2003-08-25 2004-05-21 Płyta ze spoiwa hydraulicznego z okładziną na obu stronach, sposób wytwarzania takiej płyty ze spoiwa hydraulicznego, sposób budowania struktury wewnętrznej z takiej płyty oraz linia produkcyjna do wytwarzania z półwyrobu płyt ze spoiwa hydraulicznego
GB0411435A GB2405416B (en) 2003-08-25 2004-05-21 Hydraulic-binder-based boards with feathered edges,process for manufacturing hydraulic-binder-based boards and line for producing such boards.
CA2536971A CA2536971C (en) 2003-08-25 2004-05-21 Hydraulic binder-based, tapered-edge boards, production method and production line therefor, and light work construction method
MXPA06001939A MXPA06001939A (es) 2003-08-25 2004-05-21 Placas a base de aglomerante hidraulico con bordes adelgazados, procedimiento de fabricacion de placas a base de aglomerante hidraulico e instalacion de produccion de tales placas, y procedimiento de construccion de obras menores.
IT000335A ITTO20040335A1 (it) 2003-08-25 2004-05-21 Pannelli a base di legante idraulico a bordi assottigliati,procedimento di fabbricazione di pannelli a base di legante idraulico e linea di produzione di tali pannelli,e procedimento di costruzione di una struttura interna.
RU2006109198/03A RU2354551C2 (ru) 2003-08-25 2004-05-21 Панель на основе водного связующего со скошенными кромками, способ изготовления панели со скошенными кромками на основе водного связующего и линия по производству таких панелей, а также способ создания внутренней конструкции
KR1020067003860A KR101124181B1 (ko) 2003-08-25 2004-05-21 테이퍼진 에지를 갖는 수경성 바인더 기반의 보드, 수경성바인더 기반의 보드 제조방법, 이러한 보드를 제작하기위한 라인 및 내부 구조를 구성하는 방법
AU2004274198A AU2004274198B2 (en) 2003-08-25 2004-05-21 Hydraulic binder-based, tapered-edge boards, production method and production line therefor, and light work construction method
FR0405532A FR2860017B1 (fr) 2003-08-25 2004-05-21 Plaques a base de liant hydraulique a bords amincis, procede de fabrication de plaques a base de liant hydraulique et ligne de production de telles plaques, et procede de construction de second oeuvre
NZ545333A NZ545333A (en) 2003-08-25 2004-05-21 Hydraulic binder-based, tapered-edge boards, production method and production line therefor, and light work construction method
JP2006524382A JP2007503334A (ja) 2003-08-25 2004-05-21 そぎ縁を備えた水硬性バインダをベースとするボード、水硬性バインダをベースとするボードの製造方法およびかかるボードを製造するためのラインおよび内部構造の構成方法
CNB200480024297XA CN100560317C (zh) 2003-08-25 2004-05-21 带减薄边缘的基于水凝粘合剂的板材、其制造方法和生产线及内部结构构建方法
BRPI0413388A BRPI0413388B1 (pt) 2003-08-25 2004-05-21 placa à base de aglutinante hidráulico, método de construção de uma estrutura interna, processo para a fabricação de uma placa e linha de produção de placa à base de aglutinante hidráulico
PCT/FR2004/001265 WO2005028171A2 (fr) 2003-08-25 2004-05-21 Plaques a base de liant hydraulique a bords amincis, procede de fabrication et ligne de production de telles plaques
GB0625590A GB2433750B (en) 2003-08-25 2004-05-21 Line for producing a hydraulic-based-binder board
ARP040101768A AR049245A1 (es) 2003-08-25 2004-05-21 Placas a base aglomerante hidraulico con bordes adelgazados, procedimiento de fabricacion e instalacion de produccion de tales placas, procedimiento de construccion de obras menores
UAA200602053A UA89756C2 (uk) 2003-08-25 2004-05-21 Панелі на основі гідравлічної зв'язувальної речовини зі скошеними кромками, спосіб виготовлення панелей на основі гідравлічної зв'язувальної речовини зі скосами і лінія по виробництву таких панелей та спосіб створення внутрішньої структури
NL1026251A NL1026251C2 (nl) 2003-08-25 2004-05-24 Op een hydraulisch bindmiddel gebaseerde platen met verdunde randen, werkwijze voor het vervaardigen van op een hydraulisch bindmiddel gebaseerde platen en productielijn voor dergelijke platen, en werkwijze voor het construeren van een inpandige constructie.
ZA2004/10319A ZA200410319B (en) 2003-08-25 2004-12-22 Hydraulic-binder-based boards with feathered edges process for manufacturing hydraulic-binder-based boards and line for producing such boards and method of constructing an interior structure
FR0502201A FR2866369B1 (fr) 2003-08-25 2005-03-04 Plaques a base de liant hydraulique a bords amincis, procede de fabrication de plaques a base de liant hydraulique et ligne de production de telles plaques, et procede de construction de second oeuvre
FR0502203A FR2866370B1 (fr) 2003-08-25 2005-03-04 Plaques a base de liant hydraulique a bords amincis, procede de fabrication de plaques a base de liant hydraulique et ligne de production de telles plaques, et procede de construction de second oeuvre
IL173783A IL173783A (en) 2003-08-25 2006-02-16 Hydraulic binder-based, tapered-edge boards, production method and production line therefor and light work construction method
EGNA2006000176 EG24290A (en) 2003-08-25 2006-02-20 Hydraulic binder-based, tapered-edge, boardsproduction method and production line therefor, and light work construction method
MA28823A MA28001A1 (fr) 2003-08-25 2006-02-20 Plaques a base de liant hydraulique a bords amincis, procede de fabrication de plaques a base de liant hydraulique et ligne de production de telles plaques, et procede de construction de second oeuvre
US11/358,028 US20060198989A1 (en) 2003-08-25 2006-02-22 Hydraulic binder-based, tapered-edge boards, production method and production line therefor, and light work construction method
NO20061336A NO20061336L (no) 2003-08-25 2006-03-23 Hydraulisk mappebasert, konisk kantet brett, produksjonsmetode og produksjonslinje for dette samt lett arbeidskonstruksonsmetode
US12/539,005 US8372240B2 (en) 2003-08-25 2009-08-11 Production line for hydraulic binder-based, tapered-edge boards
US12/538,996 US8257525B2 (en) 2003-08-25 2009-08-11 Production method for hydraulic binder-based, tapered-edge boards
JP2010087102A JP2010214959A (ja) 2003-08-25 2010-04-05 プラスターボードの製造方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP03292089A EP1510315A1 (de) 2003-08-25 2003-08-25 Platten aus hydraulischem Bindemittel, Verfahren zum Herstellen von Platten aus hydraulischem Bindemittel und Fertigungsstrasse zur Herstellung derartiger Platten

Publications (1)

Publication Number Publication Date
EP1510315A1 true EP1510315A1 (de) 2005-03-02

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EP03292089A Withdrawn EP1510315A1 (de) 2003-08-25 2003-08-25 Platten aus hydraulischem Bindemittel, Verfahren zum Herstellen von Platten aus hydraulischem Bindemittel und Fertigungsstrasse zur Herstellung derartiger Platten

Country Status (3)

Country Link
EP (1) EP1510315A1 (de)
CN (1) CN100560317C (de)
UA (1) UA89756C2 (de)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1676318A (en) * 1922-03-20 1928-07-10 United States Gypsum Co Apparatus for making lap-edged plaster sheathing board
US2712169A (en) * 1951-08-03 1955-07-05 George A Buttress Machine for severing a ribbon of plasterboard to form plasterboard panels and finishing the ends of the panels
US20010044016A1 (en) * 2001-02-22 2001-11-22 Watras Edward W. Continuous method of making four-tapered edge gypsum board and the gypsum board made therefrom

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4397123A (en) * 1981-01-29 1983-08-09 Parker Robert F Drywall board construction
CN2154155Y (zh) * 1993-05-31 1994-01-26 北京市朝阳区华丽新型房屋材料厂 增强泡沫水泥板
CN2486642Y (zh) * 2001-07-23 2002-04-17 北新建材(集团)有限公司 一种耐潮防霉的纸面石膏板

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1676318A (en) * 1922-03-20 1928-07-10 United States Gypsum Co Apparatus for making lap-edged plaster sheathing board
US2712169A (en) * 1951-08-03 1955-07-05 George A Buttress Machine for severing a ribbon of plasterboard to form plasterboard panels and finishing the ends of the panels
US20010044016A1 (en) * 2001-02-22 2001-11-22 Watras Edward W. Continuous method of making four-tapered edge gypsum board and the gypsum board made therefrom

Also Published As

Publication number Publication date
CN100560317C (zh) 2009-11-18
UA89756C2 (uk) 2010-03-10
CN1842401A (zh) 2006-10-04

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