EP1517207A2 - Système informatisé de mesure des données de qualité et/ou de processus - Google Patents
Système informatisé de mesure des données de qualité et/ou de processus Download PDFInfo
- Publication number
- EP1517207A2 EP1517207A2 EP04104212A EP04104212A EP1517207A2 EP 1517207 A2 EP1517207 A2 EP 1517207A2 EP 04104212 A EP04104212 A EP 04104212A EP 04104212 A EP04104212 A EP 04104212A EP 1517207 A2 EP1517207 A2 EP 1517207A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- data
- sensor
- soft
- use according
- quality
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0218—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
- G05B23/0221—Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Program-control systems
- G05B19/02—Program-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0297—Reconfiguration of monitoring system, e.g. use of virtual sensors; change monitoring method as a response to monitoring results
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32187—Correlation between controlling parameters for influence on quality parameters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the invention relates to a system for computer-aided measurement of Quality and / or process data during production and / or finishing of material webs, in particular paper or board webs, by Correlation with raw measurement data.
- the invention is therefore the object of the system for computer aided measurement of quality and / or process data of the according to the type mentioned further improve.
- a system for computer-aided measurement of quality and / or process data in the production and / or finishing of webs, especially paper or board webs by correlation with raw measurement data, the raw measurement data in the form of many other quality or process data are available during the manufacturing or refining process, in the raw measurement data also measurements of quality parameters in the laboratory can be included, the raw measurement data can be summarized into data sets that were determined at the same time certain laboratory or quality measurements are selectable as target data, which can be calculated by means of at least one running in a computer-based operation and linking unit softsensor algorithm from the other data serving as input data, and wherein each record contains measurement data, which is approximately the same control volume or web Raw material, in particular paper or paper raw material relate.
- the raw measurements are expediently given a time stamp.
- a respective soft-sensor algorithm is advantageously by means of mathematical Method, e.g. using PCA, PLSR, SOM, fuzzy, neural Networks and / or the like, determinable.
- Systems runs the soft-sensor algorithm in the computer-based Operations and linking unit each off, if at least one Condition for execution is met.
- the result then as the desired measurement, in particular over at least a display and / or printer unit are output.
- the pre-filtering of the data to each other is tunable, in particular taking into account the Accuracy with which the simultaneity of the records is known.
- the data may consist of a moving average filter and be determined a predetermined window size.
- the data will be for example, a moving average filter and a window size in the minutes range (e.g., 5 minutes).
- the input data also includes data from other sections of the manufacturing process as the target data.
- the target data may be from the process section rewinder the paper machine (e.g., roll-up quality data), and the input data may include but not limited to e.g. process data from other process sections upstream of the paper machine or to assist you, such as Paint kitchen, water treatment, stock preparation, Constant part, etc.
- the system comprises at least one preferably soft-sensor determinable by a design tool.
- Input data and target data from a database of historical data be extractable.
- From the historical data are expediently at least two groups of records selectable, with a first Group one serving the calculation of the soft sensor algorithm Learning record and a second group one of the test of the calculated Softsensor algorithm serving test record with other data contains.
- the learning record can still be grouped be subdivided by records that differ during the learning process Serve purposes.
- the design tool is advantageous also verifiable, which input data does not correlate with the target data are, with the relevant input data from the learning record are eliminable.
- Design tools can be checked, which input data in the learning record redundant are, preferably only input data used which improve the correlation with the target data.
- the design tool can also be tested, which Input data in the learning record in a non-linear relationship with the target data, preferably the non-linear data are added to the learning record.
- Design tools include the calculation formula of the soft-sensor algorithm determinable to the learning record.
- the calculation formula of the softsensor algorithm Can be tested using the test data set.
- Systems is the soft-sensor algorithm by repeated automatic
- start the design tool or task automatically to slow changes in the manufacturing or refining process customizable, preferably data from a particular Time windows are reusable in the past.
- the at least one soft sensor comprehensive system according to the invention in the manufacture and / or Refinement of webs, in particular paper or board webs.
- At least one soft sensor of the system for checking used at least one real sensor.
- two Soft sensors of the system used preferably by means of a Two-out-of-three rule to decide if a possible failure in one Soft sensor or in the scanner.
- a first Soft sensor of the system e.g. Flow, consistency and / or the like headbox data
- a second one Soft sensor of the system e.g. Flow, consistency and / or the like relevant data from a thick matter inflow.
- For the prediction of the web thickness can advantageously at least also one of the available process variables to be used: Press settings, calender settings.
- a corresponding alarm can be activated.
- At least one soft sensor of the System is used to one or more real sensors in the case to replace a fault at least temporarily.
- the respective replacement can be done automatically, in particular a real sensor preferably based on a two-out-of-three rule as disturbed ("hot backup").
- a soft sensor of the system can also be real Sensor and another sensor, in particular soft sensor, checked and replaced if necessary.
- the basis weight can be predicted with two soft sensors become. One of the soft sensors suddenly shows significantly different Values, this is an indication that one of the underlying Sensors is defective.
- the error image be further restricted. For example, the function of a Flow meter with the measurement results of other flowmeters be checked (water balance). If the flowmeter is not the cause, so comes for the misconduct of the consistency transmitter into consideration. However, the consistency can also be derived from other process variables be determined (mass balance). In the end, it is possible with Help of other process variables, including the real basis weight sensor and a soft basis weight sensor, the consistency sensor replace and keep the rules that are pending.
- the use is also particularly advantageous at least a soft sensor of the system for the non-proprietary calibration of a or several real sensors.
- Real or real sensors can often only be used for a specific one Operating point or in a certain operating range of the machine be calibrated.
- the paper moisture with a Accurately measure calibration only at a specific basis weight.
- a humidity sensor For example, the basis weight, the type of fiber and / or the like be included.
- the measurement of the dry content called, the better with a given spot in the drainage process
- Softened sensor which is connected to the raw measurement channels (e.g. electromagnetic, radioactive absorptions) also process parameters such as. the fabric consistency in the headbox, fabric type, settings the drainage parameters, and / or the like with.
- At least one Softsensors the system used instead of a respective real sensor as long as the real sensor is not ready for use.
- Another advantage is the use of at least one soft sensor of the System to provide quality data during the manufacturing or refining process to measure, which are usually measurable only in the laboratory and / or online using real sensors more expensive and / or unreliable are measurable.
- a respective soft sensor for example used to determine the porosity, printability, strength parameters and / or the like.
- the expected quality data for the current measured quantities calculated using the calculation formula of the software sensor algorithm and monitored.
- a warning signal may be generated for the machine operator and / or preferably predetermined by an automatic control Measures are taken.
- the predefinable measures can, for example, a change of Process parameters include the cause of the deviation directly to fix. Alternatively or additionally, there is also a change of parameters from process steps conceivable to those for the deviation follow the responsible sub-process.
- press setting For example, if the press setting is changed, so can be predicted how to change the vapor pressure to the impact to compensate for the final moisture.
- An automatic regulation then can the press setting in the one desired by the operator Adjust the way and thus the setting of the dryer section in coordinated manner so that the final moisture is unaffected remains.
- At least one soft sensor of the system according to the invention is at least one soft sensor of the system according to the invention together used with at least one mathematical optimization method, for optimal machine settings and / or process parameters determine.
- At least one soft sensor of the inventive Systems are determined by a design tool, by means of the design tool recorded input data and target data from a database to be extracted with historical data and from the historical Data at least two groups of records are selected where a first group is one of the calculation of the soft-sensor algorithm serving study record and a second group one of the examination of the calculated soft-sensor algorithm serving test record with others Contains data.
- machine settings and / or process parameters with regard to certain quality properties by means of at least a mathematical optimization method optimized.
- a mathematical optimization method optimized is for example a minimization under constraints, a minimization multiple sizes (e.g., vector optimization) and / or the like.
- At least one confirmatory test can be carried out for verification become.
- Preference is given to the production or refining process to the optimized Machine settings or process parameters changed over.
- Figure 1 shows a schematic representation of a purely exemplary embodiment of a system 10 for the computer-aided measurement of quality and / or process data in the manufacture and / or refinement of Material webs, which are in particular paper or board webs can act.
- the system 10 includes a computer and operation and linking unit 12, on which runs a soft-sensor algorithm and in which Automation system is embedded.
- the automation system may include a PLS, a QLS, a PLC and / or another rule PC include.
- a separate computer 14 is provided, the one Database with historical process and quality data. These In principle, data must also be available on other units however, be accessible in the design of the soft-sensor algorithm.
- QCS quality control systems
- the system 10 again includes a computer and an operating and Linking unit 12.
- An algorithm runs on this computer 12 comparing the soft sensors 18 with the QCS sensor 16 and at Deviations respond by e.g. the operator alerts and / or the defective sensor is switched off.
- the computer 12 is again embedded in an automation system.
- Figure 3 shows a schematic representation of an exemplary application of the inventive system 10 for location-independent calibration from sensors.
- the system 10 again includes a computer and a surgical and Link unit 12. On this computer 12 becomes a soft sensor designed. The softsensor algorithm will then reference the firmware of the Sensors downloaded.
- the computer 12 is again embedded in an automation system.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- General Factory Administration (AREA)
- Paper (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10342769A DE10342769A1 (de) | 2003-09-16 | 2003-09-16 | System zur computergestützten Messung von Qualitäts- und/oder Prozessdaten |
| DE10342769 | 2003-09-16 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1517207A2 true EP1517207A2 (fr) | 2005-03-23 |
| EP1517207A3 EP1517207A3 (fr) | 2009-10-21 |
Family
ID=34177780
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04104212A Withdrawn EP1517207A3 (fr) | 2003-09-16 | 2004-09-02 | Système informatisé de mesure des données de qualité et/ou de processus |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US7437208B2 (fr) |
| EP (1) | EP1517207A3 (fr) |
| DE (1) | DE10342769A1 (fr) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007123817A1 (fr) * | 2006-04-20 | 2007-11-01 | Celanese International Corporation | Procédé et dispositif destinés à optimiser la performance d'un contrôle avancé de procédé par commande par logique floue |
| WO2009010343A1 (fr) * | 2007-07-18 | 2009-01-22 | Voith Patent Gmbh | Procédé et système de détection en ligne d'au moins une propriété d'extension d'une bande de papier ou de carton en mouvement |
| EP3278277A4 (fr) * | 2015-03-30 | 2018-12-05 | Uop Llc | Système et procédé de nettoyage de données pour déduire une composition d'alimentation |
| CN110929425A (zh) * | 2019-12-18 | 2020-03-27 | 广州博依特智能信息科技有限公司 | 一种基于Lasso算法的纸张纵向伸长率的软测量方法 |
| WO2020064738A1 (fr) * | 2018-09-25 | 2020-04-02 | Andritz Technology And Asset Management Gmbh | Procédé de détermination de la teneur en humidité d'une bande de pâte cellulosique |
| CN111027814A (zh) * | 2019-11-19 | 2020-04-17 | 西安交通大学 | 一种实验室设备智能管理系统及其操作方法 |
Families Citing this family (24)
| Publication number | Priority date | Publication date | Assignee | Title |
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| ITBO20040583A1 (it) * | 2004-09-21 | 2004-12-21 | Logomat S R L | Procedimento di rilievo e gestione di guasti particolarmente per macchine industriali |
| FI119574B (fi) * | 2004-11-12 | 2008-12-31 | Metso Paper Inc | Menetelmä ja järjestelmä paperikoneessa sekä ohjelmistotuote |
| US20070227447A1 (en) * | 2006-04-04 | 2007-10-04 | Honeywell International, Inc. | Control of a coating process |
| US7930639B2 (en) | 2007-09-26 | 2011-04-19 | Rockwell Automation Technologies, Inc. | Contextualization for historians in industrial systems |
| KR101057029B1 (ko) | 2008-01-29 | 2011-08-17 | 주식회사 가온솔루션 | 센서네트워크 상황하에서의 데이터 손실 복원장치 및 방법 |
| DE102008040688A1 (de) * | 2008-07-24 | 2010-01-28 | Voith Patent Gmbh | Verfahren zur Optimierung der Energiebilanz in Formiereinheiten in Maschinen zur Herstellung von Faserstoffbahnen und Formiereinheit |
| DE102008041313A1 (de) * | 2008-08-18 | 2010-02-25 | Voith Patent Gmbh | Leitsystem für Anlagen zur Papier-und/oder Tissue-und/oder Karton-und/oder Verpackungsherstellung |
| FI126614B (fi) | 2009-04-07 | 2017-03-15 | Valmet Automation Oy | Paperin, kartongin tai pahvin ominaisuuden mallintaminen |
| US20140257752A1 (en) * | 2013-03-11 | 2014-09-11 | Timothy Andrew Mast | Analyzing measurement sensors based on self-generated calibration reports |
| US9264162B2 (en) | 2013-05-23 | 2016-02-16 | Honeywell Limited | Wireless position-time synchronization for scanning sensor devices |
| CN104637555B (zh) * | 2014-09-12 | 2017-08-04 | 中广核工程有限公司 | 基于核电站机组智能监控方法和系统 |
| CN104536290A (zh) * | 2014-11-05 | 2015-04-22 | 浙江大学 | 基于核主元分析与径向基神经网络的软测量方法及系统 |
| DE102015213709B4 (de) * | 2015-07-21 | 2017-09-21 | Achenbach Buschhütten GmbH & Co. KG | Verfahren zur Bereitstellung eines längenbezogenen Materialbahndatensatzes einer zu einem Coil gewickelten Materialbahn |
| DE112016005697T5 (de) * | 2016-01-15 | 2018-09-06 | Mitsubishi Electric Corporation | Vorrichtung, Verfahren und Programm zur Planerzeugung |
| EP3525055A1 (fr) * | 2018-02-12 | 2019-08-14 | Siemens Aktiengesellschaft | Système de diagnostic avec un capteur virtuel |
| DE102018124001A1 (de) * | 2018-09-28 | 2019-08-29 | Voith Patent Gmbh | Messung von Qualitätsparametern |
| WO2021019551A1 (fr) * | 2019-07-26 | 2021-02-04 | Tata Consultancy Services Limited | Système et procédé d'optimisation automatique en temps réel d'opérations de fabrication |
| EP3786637A1 (fr) * | 2019-08-28 | 2021-03-03 | Siemens Aktiengesellschaft | Procédé, système et machine de production de carton pour estimer des paramètres de qualité de carton |
| CN115262267B (zh) * | 2020-05-25 | 2024-07-30 | 东莞金洲纸业有限公司 | 制浆造纸设备调节阀的逻辑控制方法 |
| US12117783B2 (en) | 2020-10-15 | 2024-10-15 | Abb Schweiz Ag | Online frequently derived measurements for process monitoring, control and optimization |
| CN112695561A (zh) * | 2020-12-25 | 2021-04-23 | 东莞顺裕纸业有限公司 | 一种改进制浆配浆工艺的使用废纸再造瓦楞芯纸的生产方法 |
| CN113457540B (zh) * | 2021-06-30 | 2022-10-04 | 重庆花喜鹊科技有限公司 | 一种用于烧结混合料的智能控水系统及方法 |
| CN118974672A (zh) * | 2022-03-24 | 2024-11-15 | 巴克曼实验室国际公司 | 用于关于在线传感器的追溯和自动验证或校正动作的系统和方法 |
| DE102024118030A1 (de) * | 2024-06-26 | 2025-12-31 | Voith Patent Gmbh | System, Verfahren und Computerprogrammprodukt |
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| US6243615B1 (en) * | 1999-09-09 | 2001-06-05 | Aegis Analytical Corporation | System for analyzing and improving pharmaceutical and other capital-intensive manufacturing processes |
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| SE515570C2 (sv) * | 1999-10-05 | 2001-09-03 | Abb Ab | Ett datorbaserat förfarande och system för reglering av en industriell process |
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| DE10122318B4 (de) * | 2001-05-08 | 2006-01-05 | Q-DAS Gesellschaft für Datenverarbeitung und Systemtechnik mbH | Verfahren und Vorrichtung zur Berechnung von Qualitätsfähigkeitskenngrößen |
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| GB2379752A (en) * | 2001-06-05 | 2003-03-19 | Abb Ab | Root cause analysis under conditions of uncertainty |
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| EP1543392A1 (fr) * | 2002-06-28 | 2005-06-22 | Umetrics AB | Procede et appareil permettant de surveiller et de detecter des incidents dans des procedes industriels |
| JP4685446B2 (ja) * | 2002-08-20 | 2011-05-18 | 東京エレクトロン株式会社 | データコンテキストに基づいてデータを処理する方法 |
| EP1546827A1 (fr) * | 2002-09-30 | 2005-06-29 | Tokyo Electron Limited | Procede et appareil permettant de surveiller et de commander un procede de fabrication de semi-conducteurs |
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-
2003
- 2003-09-16 DE DE10342769A patent/DE10342769A1/de not_active Withdrawn
-
2004
- 2004-09-02 EP EP04104212A patent/EP1517207A3/fr not_active Withdrawn
- 2004-09-16 US US10/942,598 patent/US7437208B2/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007123817A1 (fr) * | 2006-04-20 | 2007-11-01 | Celanese International Corporation | Procédé et dispositif destinés à optimiser la performance d'un contrôle avancé de procédé par commande par logique floue |
| WO2009010343A1 (fr) * | 2007-07-18 | 2009-01-22 | Voith Patent Gmbh | Procédé et système de détection en ligne d'au moins une propriété d'extension d'une bande de papier ou de carton en mouvement |
| EP3278277A4 (fr) * | 2015-03-30 | 2018-12-05 | Uop Llc | Système et procédé de nettoyage de données pour déduire une composition d'alimentation |
| WO2020064738A1 (fr) * | 2018-09-25 | 2020-04-02 | Andritz Technology And Asset Management Gmbh | Procédé de détermination de la teneur en humidité d'une bande de pâte cellulosique |
| CN112805437A (zh) * | 2018-09-25 | 2021-05-14 | 安德里茨技术资产管理有限公司 | 确定纤维素纸浆的幅材的水分含量的方法 |
| CN112805437B (zh) * | 2018-09-25 | 2023-05-09 | 安德里茨技术资产管理有限公司 | 确定纤维素纸浆的幅材的水分含量的方法 |
| US11802374B2 (en) | 2018-09-25 | 2023-10-31 | Andritz Technology And Asset Management Gmbh | Method of determining the moisture content of a web of cellulose pulp |
| CN111027814A (zh) * | 2019-11-19 | 2020-04-17 | 西安交通大学 | 一种实验室设备智能管理系统及其操作方法 |
| CN110929425A (zh) * | 2019-12-18 | 2020-03-27 | 广州博依特智能信息科技有限公司 | 一种基于Lasso算法的纸张纵向伸长率的软测量方法 |
| CN110929425B (zh) * | 2019-12-18 | 2023-08-11 | 广州博依特智能信息科技有限公司 | 一种基于Lasso算法的纸张纵向伸长率的软测量方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| US7437208B2 (en) | 2008-10-14 |
| US20050145357A1 (en) | 2005-07-07 |
| EP1517207A3 (fr) | 2009-10-21 |
| DE10342769A1 (de) | 2005-04-21 |
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