EP1517207A2 - Système informatisé de mesure des données de qualité et/ou de processus - Google Patents

Système informatisé de mesure des données de qualité et/ou de processus Download PDF

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Publication number
EP1517207A2
EP1517207A2 EP04104212A EP04104212A EP1517207A2 EP 1517207 A2 EP1517207 A2 EP 1517207A2 EP 04104212 A EP04104212 A EP 04104212A EP 04104212 A EP04104212 A EP 04104212A EP 1517207 A2 EP1517207 A2 EP 1517207A2
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EP
European Patent Office
Prior art keywords
data
sensor
soft
use according
quality
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04104212A
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German (de)
English (en)
Other versions
EP1517207A3 (fr
Inventor
Rudolf Münch
Niels Hardt
Florian Wegmann
Herbert Holik
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Voith Patent GmbH
Original Assignee
Voith Patent GmbH
Voith Paper Patent GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Voith Patent GmbH, Voith Paper Patent GmbH filed Critical Voith Patent GmbH
Publication of EP1517207A2 publication Critical patent/EP1517207A2/fr
Publication of EP1517207A3 publication Critical patent/EP1517207A3/fr
Withdrawn legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0218Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterised by the fault detection method dealing with either existing or incipient faults
    • G05B23/0221Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Program-control systems
    • G05B19/02Program-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0297Reconfiguration of monitoring system, e.g. use of virtual sensors; change monitoring method as a response to monitoring results
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32187Correlation between controlling parameters for influence on quality parameters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a system for computer-aided measurement of Quality and / or process data during production and / or finishing of material webs, in particular paper or board webs, by Correlation with raw measurement data.
  • the invention is therefore the object of the system for computer aided measurement of quality and / or process data of the according to the type mentioned further improve.
  • a system for computer-aided measurement of quality and / or process data in the production and / or finishing of webs, especially paper or board webs by correlation with raw measurement data, the raw measurement data in the form of many other quality or process data are available during the manufacturing or refining process, in the raw measurement data also measurements of quality parameters in the laboratory can be included, the raw measurement data can be summarized into data sets that were determined at the same time certain laboratory or quality measurements are selectable as target data, which can be calculated by means of at least one running in a computer-based operation and linking unit softsensor algorithm from the other data serving as input data, and wherein each record contains measurement data, which is approximately the same control volume or web Raw material, in particular paper or paper raw material relate.
  • the raw measurements are expediently given a time stamp.
  • a respective soft-sensor algorithm is advantageously by means of mathematical Method, e.g. using PCA, PLSR, SOM, fuzzy, neural Networks and / or the like, determinable.
  • Systems runs the soft-sensor algorithm in the computer-based Operations and linking unit each off, if at least one Condition for execution is met.
  • the result then as the desired measurement, in particular over at least a display and / or printer unit are output.
  • the pre-filtering of the data to each other is tunable, in particular taking into account the Accuracy with which the simultaneity of the records is known.
  • the data may consist of a moving average filter and be determined a predetermined window size.
  • the data will be for example, a moving average filter and a window size in the minutes range (e.g., 5 minutes).
  • the input data also includes data from other sections of the manufacturing process as the target data.
  • the target data may be from the process section rewinder the paper machine (e.g., roll-up quality data), and the input data may include but not limited to e.g. process data from other process sections upstream of the paper machine or to assist you, such as Paint kitchen, water treatment, stock preparation, Constant part, etc.
  • the system comprises at least one preferably soft-sensor determinable by a design tool.
  • Input data and target data from a database of historical data be extractable.
  • From the historical data are expediently at least two groups of records selectable, with a first Group one serving the calculation of the soft sensor algorithm Learning record and a second group one of the test of the calculated Softsensor algorithm serving test record with other data contains.
  • the learning record can still be grouped be subdivided by records that differ during the learning process Serve purposes.
  • the design tool is advantageous also verifiable, which input data does not correlate with the target data are, with the relevant input data from the learning record are eliminable.
  • Design tools can be checked, which input data in the learning record redundant are, preferably only input data used which improve the correlation with the target data.
  • the design tool can also be tested, which Input data in the learning record in a non-linear relationship with the target data, preferably the non-linear data are added to the learning record.
  • Design tools include the calculation formula of the soft-sensor algorithm determinable to the learning record.
  • the calculation formula of the softsensor algorithm Can be tested using the test data set.
  • Systems is the soft-sensor algorithm by repeated automatic
  • start the design tool or task automatically to slow changes in the manufacturing or refining process customizable, preferably data from a particular Time windows are reusable in the past.
  • the at least one soft sensor comprehensive system according to the invention in the manufacture and / or Refinement of webs, in particular paper or board webs.
  • At least one soft sensor of the system for checking used at least one real sensor.
  • two Soft sensors of the system used preferably by means of a Two-out-of-three rule to decide if a possible failure in one Soft sensor or in the scanner.
  • a first Soft sensor of the system e.g. Flow, consistency and / or the like headbox data
  • a second one Soft sensor of the system e.g. Flow, consistency and / or the like relevant data from a thick matter inflow.
  • For the prediction of the web thickness can advantageously at least also one of the available process variables to be used: Press settings, calender settings.
  • a corresponding alarm can be activated.
  • At least one soft sensor of the System is used to one or more real sensors in the case to replace a fault at least temporarily.
  • the respective replacement can be done automatically, in particular a real sensor preferably based on a two-out-of-three rule as disturbed ("hot backup").
  • a soft sensor of the system can also be real Sensor and another sensor, in particular soft sensor, checked and replaced if necessary.
  • the basis weight can be predicted with two soft sensors become. One of the soft sensors suddenly shows significantly different Values, this is an indication that one of the underlying Sensors is defective.
  • the error image be further restricted. For example, the function of a Flow meter with the measurement results of other flowmeters be checked (water balance). If the flowmeter is not the cause, so comes for the misconduct of the consistency transmitter into consideration. However, the consistency can also be derived from other process variables be determined (mass balance). In the end, it is possible with Help of other process variables, including the real basis weight sensor and a soft basis weight sensor, the consistency sensor replace and keep the rules that are pending.
  • the use is also particularly advantageous at least a soft sensor of the system for the non-proprietary calibration of a or several real sensors.
  • Real or real sensors can often only be used for a specific one Operating point or in a certain operating range of the machine be calibrated.
  • the paper moisture with a Accurately measure calibration only at a specific basis weight.
  • a humidity sensor For example, the basis weight, the type of fiber and / or the like be included.
  • the measurement of the dry content called, the better with a given spot in the drainage process
  • Softened sensor which is connected to the raw measurement channels (e.g. electromagnetic, radioactive absorptions) also process parameters such as. the fabric consistency in the headbox, fabric type, settings the drainage parameters, and / or the like with.
  • At least one Softsensors the system used instead of a respective real sensor as long as the real sensor is not ready for use.
  • Another advantage is the use of at least one soft sensor of the System to provide quality data during the manufacturing or refining process to measure, which are usually measurable only in the laboratory and / or online using real sensors more expensive and / or unreliable are measurable.
  • a respective soft sensor for example used to determine the porosity, printability, strength parameters and / or the like.
  • the expected quality data for the current measured quantities calculated using the calculation formula of the software sensor algorithm and monitored.
  • a warning signal may be generated for the machine operator and / or preferably predetermined by an automatic control Measures are taken.
  • the predefinable measures can, for example, a change of Process parameters include the cause of the deviation directly to fix. Alternatively or additionally, there is also a change of parameters from process steps conceivable to those for the deviation follow the responsible sub-process.
  • press setting For example, if the press setting is changed, so can be predicted how to change the vapor pressure to the impact to compensate for the final moisture.
  • An automatic regulation then can the press setting in the one desired by the operator Adjust the way and thus the setting of the dryer section in coordinated manner so that the final moisture is unaffected remains.
  • At least one soft sensor of the system according to the invention is at least one soft sensor of the system according to the invention together used with at least one mathematical optimization method, for optimal machine settings and / or process parameters determine.
  • At least one soft sensor of the inventive Systems are determined by a design tool, by means of the design tool recorded input data and target data from a database to be extracted with historical data and from the historical Data at least two groups of records are selected where a first group is one of the calculation of the soft-sensor algorithm serving study record and a second group one of the examination of the calculated soft-sensor algorithm serving test record with others Contains data.
  • machine settings and / or process parameters with regard to certain quality properties by means of at least a mathematical optimization method optimized.
  • a mathematical optimization method optimized is for example a minimization under constraints, a minimization multiple sizes (e.g., vector optimization) and / or the like.
  • At least one confirmatory test can be carried out for verification become.
  • Preference is given to the production or refining process to the optimized Machine settings or process parameters changed over.
  • Figure 1 shows a schematic representation of a purely exemplary embodiment of a system 10 for the computer-aided measurement of quality and / or process data in the manufacture and / or refinement of Material webs, which are in particular paper or board webs can act.
  • the system 10 includes a computer and operation and linking unit 12, on which runs a soft-sensor algorithm and in which Automation system is embedded.
  • the automation system may include a PLS, a QLS, a PLC and / or another rule PC include.
  • a separate computer 14 is provided, the one Database with historical process and quality data. These In principle, data must also be available on other units however, be accessible in the design of the soft-sensor algorithm.
  • QCS quality control systems
  • the system 10 again includes a computer and an operating and Linking unit 12.
  • An algorithm runs on this computer 12 comparing the soft sensors 18 with the QCS sensor 16 and at Deviations respond by e.g. the operator alerts and / or the defective sensor is switched off.
  • the computer 12 is again embedded in an automation system.
  • Figure 3 shows a schematic representation of an exemplary application of the inventive system 10 for location-independent calibration from sensors.
  • the system 10 again includes a computer and a surgical and Link unit 12. On this computer 12 becomes a soft sensor designed. The softsensor algorithm will then reference the firmware of the Sensors downloaded.
  • the computer 12 is again embedded in an automation system.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • General Factory Administration (AREA)
  • Paper (AREA)
EP04104212A 2003-09-16 2004-09-02 Système informatisé de mesure des données de qualité et/ou de processus Withdrawn EP1517207A3 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10342769A DE10342769A1 (de) 2003-09-16 2003-09-16 System zur computergestützten Messung von Qualitäts- und/oder Prozessdaten
DE10342769 2003-09-16

Publications (2)

Publication Number Publication Date
EP1517207A2 true EP1517207A2 (fr) 2005-03-23
EP1517207A3 EP1517207A3 (fr) 2009-10-21

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EP04104212A Withdrawn EP1517207A3 (fr) 2003-09-16 2004-09-02 Système informatisé de mesure des données de qualité et/ou de processus

Country Status (3)

Country Link
US (1) US7437208B2 (fr)
EP (1) EP1517207A3 (fr)
DE (1) DE10342769A1 (fr)

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CN110929425A (zh) * 2019-12-18 2020-03-27 广州博依特智能信息科技有限公司 一种基于Lasso算法的纸张纵向伸长率的软测量方法
WO2020064738A1 (fr) * 2018-09-25 2020-04-02 Andritz Technology And Asset Management Gmbh Procédé de détermination de la teneur en humidité d'une bande de pâte cellulosique
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Publication number Priority date Publication date Assignee Title
WO2007123817A1 (fr) * 2006-04-20 2007-11-01 Celanese International Corporation Procédé et dispositif destinés à optimiser la performance d'un contrôle avancé de procédé par commande par logique floue
WO2009010343A1 (fr) * 2007-07-18 2009-01-22 Voith Patent Gmbh Procédé et système de détection en ligne d'au moins une propriété d'extension d'une bande de papier ou de carton en mouvement
EP3278277A4 (fr) * 2015-03-30 2018-12-05 Uop Llc Système et procédé de nettoyage de données pour déduire une composition d'alimentation
WO2020064738A1 (fr) * 2018-09-25 2020-04-02 Andritz Technology And Asset Management Gmbh Procédé de détermination de la teneur en humidité d'une bande de pâte cellulosique
CN112805437A (zh) * 2018-09-25 2021-05-14 安德里茨技术资产管理有限公司 确定纤维素纸浆的幅材的水分含量的方法
CN112805437B (zh) * 2018-09-25 2023-05-09 安德里茨技术资产管理有限公司 确定纤维素纸浆的幅材的水分含量的方法
US11802374B2 (en) 2018-09-25 2023-10-31 Andritz Technology And Asset Management Gmbh Method of determining the moisture content of a web of cellulose pulp
CN111027814A (zh) * 2019-11-19 2020-04-17 西安交通大学 一种实验室设备智能管理系统及其操作方法
CN110929425A (zh) * 2019-12-18 2020-03-27 广州博依特智能信息科技有限公司 一种基于Lasso算法的纸张纵向伸长率的软测量方法
CN110929425B (zh) * 2019-12-18 2023-08-11 广州博依特智能信息科技有限公司 一种基于Lasso算法的纸张纵向伸长率的软测量方法

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US7437208B2 (en) 2008-10-14
US20050145357A1 (en) 2005-07-07
EP1517207A3 (fr) 2009-10-21
DE10342769A1 (de) 2005-04-21

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