EP1538261A1 - Procédé d'ignifugation de produits fibreux - Google Patents
Procédé d'ignifugation de produits fibreux Download PDFInfo
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- EP1538261A1 EP1538261A1 EP03027959A EP03027959A EP1538261A1 EP 1538261 A1 EP1538261 A1 EP 1538261A1 EP 03027959 A EP03027959 A EP 03027959A EP 03027959 A EP03027959 A EP 03027959A EP 1538261 A1 EP1538261 A1 EP 1538261A1
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- European Patent Office
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- 238000000034 method Methods 0.000 title claims description 48
- 230000008569 process Effects 0.000 title claims description 23
- 239000000835 fiber Substances 0.000 claims abstract description 74
- 239000002243 precursor Substances 0.000 claims abstract description 31
- 229920002873 Polyethylenimine Polymers 0.000 claims abstract description 29
- 229920003043 Cellulose fiber Polymers 0.000 claims abstract description 20
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000203 mixture Substances 0.000 claims description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 150000001875 compounds Chemical class 0.000 claims description 15
- 229920000642 polymer Polymers 0.000 claims description 13
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 claims description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 10
- 125000001302 tertiary amino group Chemical group 0.000 claims description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 7
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 6
- 239000007900 aqueous suspension Substances 0.000 claims description 6
- 150000003009 phosphonic acids Chemical class 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 6
- 125000003277 amino group Chemical group 0.000 claims description 5
- 235000011007 phosphoric acid Nutrition 0.000 claims description 5
- 229910052783 alkali metal Inorganic materials 0.000 claims description 4
- 150000001340 alkali metals Chemical class 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 229920001444 polymaleic acid Polymers 0.000 claims description 4
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical compound C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 claims description 3
- 239000002253 acid Substances 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 150000002736 metal compounds Chemical class 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 239000003063 flame retardant Substances 0.000 abstract description 21
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 20
- 239000000725 suspension Substances 0.000 abstract description 18
- 239000000047 product Substances 0.000 description 58
- 238000002360 preparation method Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 6
- 239000011094 fiberboard Substances 0.000 description 6
- 229920005610 lignin Polymers 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229920000141 poly(maleic anhydride) Polymers 0.000 description 5
- 239000002023 wood Substances 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- -1 Polyethylene Polymers 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- SNAMIIGIIUQQSP-UHFFFAOYSA-N bis(6-methylheptyl) hydrogen phosphate Chemical compound CC(C)CCCCCOP(O)(=O)OCCCCCC(C)C SNAMIIGIIUQQSP-UHFFFAOYSA-N 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 150000005690 diesters Chemical class 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000000569 multi-angle light scattering Methods 0.000 description 2
- WSLDOOZREJYCGB-UHFFFAOYSA-N 1,2-Dichloroethane Chemical compound ClCCCl WSLDOOZREJYCGB-UHFFFAOYSA-N 0.000 description 1
- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 241001136792 Alle Species 0.000 description 1
- 101100116570 Caenorhabditis elegans cup-2 gene Proteins 0.000 description 1
- 101100116572 Drosophila melanogaster Der-1 gene Proteins 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 125000000217 alkyl group Chemical class 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 150000001541 aziridines Chemical class 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- TWMSGHOMFJVKPA-UHFFFAOYSA-N bis(2-tert-butylphenyl) hydrogen phosphate Chemical compound CC(C)(C)C1=CC=CC=C1OP(O)(=O)OC1=CC=CC=C1C(C)(C)C TWMSGHOMFJVKPA-UHFFFAOYSA-N 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- ASMQGLCHMVWBQR-UHFFFAOYSA-M diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(=O)([O-])OC1=CC=CC=C1 ASMQGLCHMVWBQR-UHFFFAOYSA-M 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/61—Polyamines polyimines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/288—Phosphonic or phosphonous acids or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
- D06M13/325—Amines
- D06M13/332—Di- or polyamines
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/34—Ignifugeants
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/03—Non-macromolecular organic compounds
- D21H17/05—Non-macromolecular organic compounds containing elements other than carbon and hydrogen only
- D21H17/10—Phosphorus-containing compounds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/46—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/54—Synthetic macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen
- D21H17/56—Polyamines; Polyimines; Polyester-imides
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/71—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes
- D21H17/74—Mixtures of material ; Pulp or paper comprising several different materials not incorporated by special processes of organic and inorganic material
Definitions
- the invention relates to a process for the flame-retardant finishing of fiber products.
- RM Rowell describes the chemical modification of lignocelluloses in "Proceedings, International Workshop on Frontiers of Surface Modification and Characterization of Lignocellulosic Fibers” (Sweden, May 30-31, 1996) (ISBN 91-7197-593-4).
- DE-A 30 03 648 and DE-A 42 44 194 describe the use of nitrogen-containing condensation products in papermaking.
- EP-A 542 071 describes wood preservatives which contain copper salts and which may additionally contain polyethyleneimine and / or phosphonic acid.
- the object of the present invention was to develop an improved method, to provide fiber products flame-retardant, in particular also fiber products with a high proportion of cellulose fibers produced by a wet process, Good flame retardant effects can be imparted.
- wet processes are namely the problems often greater than in dry processes, so that in known wet processes the danger is that the flame retardant component in the course of the preparation of the Fiber product is washed out. In this case, deterioration usually occurs the flame-retardant properties of the final article.
- fiber products are products which contain 20 to 100% by weight of cellulose fibers. This range of cellulose fiber content refers to the anhydrous fiber product.
- the fiber products may be finished products, such as paper, press plates (eg medium-density fibreboards or high-density fibreboards), which can be used in the furniture, packaging, construction and automotive industries.
- Such fiber or press plates often contain in addition to fibers still a fixing binder, wherein the fibers are the component which determines the strength of the press plates.
- the inventive method presented here is preferably used to achieve the flame-retardant properties of such fiberboard or press plates. For many uses of such press plates flame retardant properties are required.
- Cellulosic fibers may be blended with additives such as binder resins or hydrophobizing agents to make such fiberboards, optionally adding water to obtain an aqueous fiber suspension.
- the resulting mixture is shaped, dried and pressed into plates under the action of heat and pressure.
- a preferred embodiment is to carry it out during the manufacturing process of the finished fiber products, ie at a precursor of the finished fiber product.
- This precursor is preferably an aqueous suspension which contains cellulose fibers and optionally further additives, for example those of the type mentioned above.
- such fiber suspensions may be, for example, precursors in papermaking.
- aqueous fiber suspensions of cellulose fibers to fiberboard such as press plates or insulation boards
- the process of the invention is advantageously applicable, wherein the aqueous fiber suspension, for example a pulp (English Pulp) is treated with the components A and B.
- the fiber suspension is poured onto a filter screen, wherein a thin layer is formed, starting from which the finished fiber product is prepared by drying and pressing under heat and pressure.
- the said fiber suspension which contains cellulose fibers, water and optionally the abovementioned further components, is normally 0.3 to 15% by weight of cellulose fibers, preferably 0.5 to 1.5% by weight.
- This proportion of cellulose fibers must be such that the finished fiber product after removal of the water contains 20 to 100% by weight of cellulose fibers, based on the fiber product without water and without the components A and B. It is advantageous not to carry out the process according to the invention on the finished fiber product (fibreboard, paper) but on a precursor thereof.
- This precursor is a cellulosic fiber-containing product which is formed during the manufacture of the finished fiber product and processed into the finished fiber product.
- aqueous cellulose fiber suspensions are well suited as precursors for carrying out the process according to the invention.
- the inventive method not on the finished fiber product perform (although this is also possible in certain cases), but on a precursor of the type mentioned, is therefore advantageous because this normally a more effective flame retardancy is achieved. It is believed that this is because in this case better bonding of component A and / or B to the cellulosic fibers is achieved, favored by the subsequent action of heat and pressure.
- An advantageous embodiment of the method according to the invention is characterized in that the cellulose fibers of the fiber product are partly or completely present in the form of lignocellulose-containing fibers.
- Lignocellulose is a vegetable composite of cellulose, polyoses and lignin.
- a fiber product or, preferably, a precursor thereof is treated successively or simultaneously with a component A and a component B.
- a and B can be applied simultaneously, for example in the form of a mixture containing components A and B.
- this method is less preferred and in many cases not suitable. Rather, it is more advantageous to apply the components A and B successively, wherein it is further preferred to apply the component A (polyethyleneimine) earlier on the fiber product than component B (phosphonic acid). It has been found that in many cases with this approach, a more effective flame retardant effect can be achieved than with the other mentioned process variants. It has already been mentioned that it is preferable not to apply components A and B to the finished fiber product but to a precursor thereof.
- This precursor is preferably an aqueous suspension containing the cellulose fibers.
- component A and / or the component B are not applied in a pure form to the fiber product or its precursor, but in the form of a mixture. It is particularly advantageous if both component A and component B are applied in each case in the form of a mixture which contains component A or component B and additionally water.
- component A can be used in the form of a mixture containing 50 to 500 parts by weight of water per 100 parts by weight of component A, and component B in the form of a mixture containing 20 to 300 parts by weight of water per 100 parts by weight Component B contains.
- One or both of these mixtures may contain other components, for example polymaleic acid or partially hydrolyzed polymaleic anhydride.
- the addition of partially or fully hydrolyzed polymaleic anhydride is, if such an additive is used, preferably in the range of 1 to 5% by weight, based on total mixture containing component A or component B and water.
- polymaleic acid or partially hydrolyzed polymaleic anhydride is used, it is preferably added to a mixture containing component A and water. This addition causes, in a number of cases, an increase in the permanence of the flame retardant effect. This could be because the additional use of partially or completely hydrolyzed polymaleic anhydride leads to a better fixation of component A and / or component B on the fiber product.
- the fiber product or its precursor Contains 10 to 25% lignin, in addition to a partial ester of orthophosphoric acid on the Apply fiber product or its precursor.
- the application of this partial ester can simultaneously with the application of component A or component B or, which is preferred is to be done separately in a separate operation.
- the amount of orthophosphoric acid partial ester, which is applied is preferably in the range from 2 to 10% by weight, based on anhydrous fiber product or anhydrous precursor.
- a phosphoric acid partial ester include mono- or diesters of orthophosphoric acid having 6 to 12 carbon atoms suitable in the alcohol component of the ester, or mixtures of such mono- and diesters.
- An example of this is diisooctyl phosphate or diphenyl phosphate or bis (t-butyl-phenyl) phosphate.
- the addition of such esters is often the flame retardant effect increase.
- This is an advantage for cost and environmental reasons and also prevents the finished fiber products from being colored by metal ions are.
- component B in up to 50% of the bound to phosphorus Hydroxy groups are the hydrogen atoms by alkali metal or ammonium ions replaced, but this is not preferred.
- component A, component B or of a mixture which contains water other than component A or component B, to the fiber product or its precursor can be carried out by any desired methods. It is best to use an aqueous suspension containing cellulose fibers as a precursor and to apply to this precursor a mixture containing water and component A and then a mixture containing water and component B. Regardless of whether the components A and B are each applied as a mixture with water or in a pure form on the fiber product or the precursor, a preferred embodiment of the method according to the invention is that the weight ratio of the applied to the fiber product or its precursor amount Component A to the amount of applied component B is in the range of 1: 1.3 to 1: 4.0.
- the amount of component A and component B, which on the fiber product or its Pre-applied, is preferably such that on the finished fiber product 3 to 10% by weight of component A and 7 to 20% by weight of component B are present on anhydrous fiber product.
- Component A is a polyethyleneimine. As is customary with polymers, this is normally not a product which consists of all the same molecules, but is a mixture of products of different chain lengths.
- polyethyleneimines the fact known from the literature is added that under normal conditions there is a mixture of branched polymers whose individual molecules also differ in the number of branching units. This is expressed by the ratio of the number of secondary to primary amino groups as detailed below and to tertiary amino groups.
- Polyethyleneimines are products known from the literature. They can be prepared inter alia by reacting 1,2-ethylenediamine with 1,2-dichloroethane.
- polyethyleneimines which can be prepared by polymerization of unsubstituted aziridine (ethyleneimine). This polymerization can be carried out by known methods, if appropriate with addition of acidic catalysts, for example hydrochloric acid, and optionally in the presence of water.
- acidic catalysts for example hydrochloric acid
- Polyethyleneimines suitable for the process according to the invention are available on the market, for example from BASF, Germany (LUPASOL® grades and POLYMIN® grades) or from Nippon Shokubai Co. Ltd., Japan. US Pat. No. 6,451,961 B2 and US Pat. No. 5,977,293 describe polyethyleneimines and processes for their preparation.
- polyethyleneimines described there can be used for carrying out the process according to the invention, provided they meet the conditions mentioned above and in claim 1. Further, DA Tomalia et al in "Encyclopedia of Polymer Science and Engineering, Vol. 1, Wiley NY 1985, pages 680-739, describes suitable polyethyleneimines and methods for their preparation. Polyethyleneimines, their preparation and properties are also described in D. Horn, “Polyethyleneimine Physicochemical Properties and Applications”, “Polymeric Amines and Ammonium Salts", Goethals EJ, Pergamon Press: Oxford, New York 1980, pages 333-355 .
- the polyethyleneimines suitable as component A for the process according to the invention are branched. That is, the polymer having end groups of formula H 2 N-CH 2 -CH 2 - and within the polymer chain, units of the formula -CH 2 -CH 2 -NH-CH 2 -CH 2 -NH- additionally has units of the formula within the chain contains.
- the polymer thus contains primary, secondary and tertiary amino groups.
- the numerical ratios between the individual amino groups must assume values in a certain range.
- the ratio of the number of secondary amino groups to the number of primary amino groups must be in the range of 1.00: 1 to 2.50: 1, and the ratio of the number of secondary amino groups to the number of tertiary amino groups in the range of 1.20: 1 to 2.00: 1.
- the values for the numerical ratios of the various amino groups present in a particular polyethyleneimine or mixture of polyethylenimines can be determined by 13 C-NMR spectroscopy. This is discussed in T. St. Pierre and M. Geckle, 13 C-NMR Analysis of Branched Polyethyleneimines, J. Macromol SCI.-CHEM., Vol. A 22 (5-7), pages 877-887 ( 1985) ".
- Component A which, as is usual in polymers, is normally a mixture of polymers and consists of polyethyleneimine molecules of different molecular weight and different degrees of branching, has a weight average molecular weight in the range of 5,000 to 1,500,000, preferably in the range of 10,000 to 1,000,000.
- the individual value for this average molecular weight can be determined by methods known from the polymer literature, for example by gel permeation chromatography and detection by means of light scattering.
- the column used is one or more "PSS Suprema” types (available from “Polymer Standards Service GmbH”, Mainz, DE), which are adjusted to the intended molecular weight range; Eluant 1.5% formic acid in water; Multi-angle light scattering detector MALLS (also available from, among others, "Polymer Standards Service”); an internal standard may be used in addition.
- PSS Suprema available from “Polymer Standards Service GmbH”, Mainz, DE
- MALLS Multi-angle light scattering detector
- an internal standard may be used in addition.
- the values for the weight-average molecular weight referred to above and in claim 1 relate to this determination method.
- the average molecular weight of polyethyleneimines can be controlled by varying the parameters in their preparation.
- a preferred embodiment of the method according to the invention is that component A a Polyethyleneimine formed by polymerization of ethyleneimine and having the following structure (formula (V)) wherein the polymerization is optionally catalysed acid, wherein the individual units which contain tertiary amino groups and the individual units which contain secondary amino groups can be distributed as desired over the polymer chain, in which b is greater than a and wherein a and b have such values that the conditions given in claim 1 for the molecular weight and for the numerical ratios of Amino groups are satisfied with each other or wherein component A is a mixture of such polyethyleneimines.
- component A is normally a mixture of polyethylenimines.
- component A being a mixture of compounds of the formula (V).
- the values of a and b in the compounds of the formula (V) must, of course, be chosen so that the values for the ratios of the individual amino groups to one another and for the average molecular weight determined in the mixture are in the ranges stated above and in claim 1 , The control of these values can, as mentioned, be done via the parameters in the production of the polyethyleneimines.
- Component B is a phosphonic acid of the formula (I), of the formula (II) or of the formula (III)
- Component B may also be a mixture of compounds selected from compounds of formula (I), formula (II) and formula (III).
- R represents a linear or branched alkyl radical. This alkyl group contains 1 to 7 carbon atoms in the case that the below-mentioned R 1 is a hydroxy group. If R 1 is hydrogen, the radical R contains 3 to 7 carbon atoms.
- the radical R 1 in formula (I) is H or OH.
- the radical R 2 is the radical
- y can take the values 0, 1 or 2. Preferably, y has the value 0, which analogously to the case described above results in an increase in the phosphorus content on the fiber product.
- All radicals R 4 present in compounds of the formula (III) independently of one another represent hydrogen or or for a radical of the formula (IV)
- t is 0 or a number from 1 to 10.
- 50 to 100% of all radicals R 4 present are
- Phosphonic acids of formulas (I), (II) and (III) are commercially available products, e.g. Masquol P 210-1 Protex-Extrosa or Briquest 301-50 A from Rhodia or the Cublen products D50 (Zschimmer & Schwarz, DE), or Diquest 2060 S (Solutia, Belgium). Phosphonic acids of the formulas (I), (II) and (III) can be generally known from the literature Establish methods.
- a particularly advantageous embodiment of the process according to the invention is characterized in that component B is a mixture of phosphonic acids of the formula (I) and of the formula (II), both of which are present in completely unneutralized form.
- the mixing ratio of phosphonic acid of the formula (I) and phosphonic acid of the formula (II) may take any values.
- the weight ratio of the two types of phosphonic acid can assume values of 0: 100 to 100: 0.
- suspension 1 10 g of fiber raw material were slurried in 300 g of water at room temperature with stirring.
- the fiber raw material consisted of about 90% by weight of cellulose fibers and 10% by weight of lignin). Subsequently, this slurry was diluted with water with stirring to a total weight of 1050 g.
- suspension 2 10 g of a fiber raw material were slurried with 600 g of water with stirring. (This fiber raw material consisted of 70-75% by weight of cellulose fibers and 25-30% by weight of lignin).
- the products obtained from suspensions 1 and 2 were further treated as follows: First, the products were sucked through a suction filter and pressed while already a significant portion of the water was removed. Subsequently, some of the samples were pressed at room temperature and a pressure of 35 kp / cm 2 for 3 minutes and then dried at 120 ° C for 20 minutes and then conditioned at room temperature for 10 minutes. Some other samples were not pressed at room temperature but at elevated temperature. These samples were then no longer dried. The weight was then determined on all the samples thus obtained.
- DIOP di-iso-octyl phosphate
- the following table gives the quantities of suspension 1 or suspension 2 used, the amounts of components A and B used and optionally DIOP used, as well as the conditions of the pressing and drying process and the weight of the finished fibreboard.
- the firing time referred to in the right-hand column of the table as "BZ” represents a measure of the flame-retarding effect of the combination of component A and component B used in the process according to the invention.
- the “BZ” indicates the time in seconds during which the pattern still burns after being exposed to a flame for 15 seconds and then that flame is removed. A higher value for "BZ” thus means worse flame retardant properties of the sample.
- Patterns 3 to 7 show significantly better flame-retardant properties than Patterns 1 and 2 (non-inventive comparative experiments).
- a comparison of the patterns 6 shows and 7 that in the case of higher lignin contents (suspension 2) in the fiber suspension an additive from DIOP can bring a further improvement.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Paper (AREA)
- Fireproofing Substances (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03027959A EP1538261A1 (fr) | 2003-12-05 | 2003-12-05 | Procédé d'ignifugation de produits fibreux |
| CA002541504A CA2541504A1 (fr) | 2003-12-05 | 2004-11-25 | Procede pour rendre ignifuges des produits fibreux |
| US10/580,739 US20070082139A1 (en) | 2003-12-05 | 2004-11-25 | Process for the flame-retardant treatment of fiber products |
| AU2004295417A AU2004295417A1 (en) | 2003-12-05 | 2004-11-25 | Process for the flame-retardant treatment of fiber products |
| EP04819618A EP1697589A1 (fr) | 2003-12-05 | 2004-11-25 | Procede pour rendre ignifuges des produits fibreux |
| PCT/EP2004/013357 WO2005054576A1 (fr) | 2003-12-05 | 2004-11-25 | Procede pour rendre ignifuges des produits fibreux |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03027959A EP1538261A1 (fr) | 2003-12-05 | 2003-12-05 | Procédé d'ignifugation de produits fibreux |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1538261A1 true EP1538261A1 (fr) | 2005-06-08 |
Family
ID=34442966
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03027959A Withdrawn EP1538261A1 (fr) | 2003-12-05 | 2003-12-05 | Procédé d'ignifugation de produits fibreux |
| EP04819618A Withdrawn EP1697589A1 (fr) | 2003-12-05 | 2004-11-25 | Procede pour rendre ignifuges des produits fibreux |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04819618A Withdrawn EP1697589A1 (fr) | 2003-12-05 | 2004-11-25 | Procede pour rendre ignifuges des produits fibreux |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20070082139A1 (fr) |
| EP (2) | EP1538261A1 (fr) |
| AU (1) | AU2004295417A1 (fr) |
| CA (1) | CA2541504A1 (fr) |
| WO (1) | WO2005054576A1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006105833A1 (fr) * | 2005-04-02 | 2006-10-12 | Huntsman Textile Effects (Germany) Gmbh | Procede pour l'ignifugation de produits fibreux |
| CN108642962A (zh) * | 2018-05-21 | 2018-10-12 | 浙江鸿浩科技有限公司 | 一种耐高温纸张无卤阻燃剂 |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5448853B2 (ja) | 2007-03-15 | 2014-03-19 | データレース リミテッド | レゾルシニルトリアジン誘導体を主成分とする感熱性コーティング組成物 |
| CA2696032A1 (fr) * | 2007-08-22 | 2009-02-26 | Basf Se | Composition de revetement sensible au laser |
| WO2009059888A1 (fr) * | 2007-11-07 | 2009-05-14 | Basf Se | Nouveaux produits en fibres |
| JP5645832B2 (ja) | 2008-10-27 | 2014-12-24 | データレース リミテッドDatalase Ltd. | 基材にマーキングするためのレーザー感受性水性組成物 |
| ITTO20130670A1 (it) * | 2013-08-05 | 2015-02-06 | Torcitura Padana S P A | Substrato cellulosico con proprieta' antifiamma e relativo procedimento di produzione |
| CN108586815A (zh) * | 2018-05-21 | 2018-09-28 | 浙江鸿浩科技有限公司 | 一种用于涤纶地毯磷系阻燃剂及其制备方法 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2632743A (en) * | 1952-01-19 | 1953-03-24 | Armstrong Cork Co | Fire-resistant coating composition for fiberboard and the like |
| GB1450446A (en) * | 1972-12-13 | 1976-09-22 | United Merchants & Mfg | Fire retardant fabrics and method for preparation thereof |
| EP0401538A2 (fr) * | 1989-06-07 | 1990-12-12 | Chisso Corporation | Nappes à base de cellulose, inflammables, volumineuses et méthode pour fabriquer de telles nappes |
| EP0451665A1 (fr) * | 1990-04-12 | 1991-10-16 | Albright & Wilson Limited | Traitement de tissus |
| EP0542071A1 (fr) * | 1991-11-15 | 1993-05-19 | Dr. Wolman GmbH | Agent préservatif du bois |
| WO2000029490A2 (fr) * | 1998-11-14 | 2000-05-25 | Colloid Surface Technologies Gmbh | Revetement pour ski, composition pour produire ledit revetement et procede de preparation de la composition |
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| US2286726A (en) * | 1939-01-06 | 1942-06-16 | Du Pont | Process of flameproofing cellulosic material and products thereof |
| US3398019A (en) * | 1963-02-21 | 1968-08-20 | Monsanto Co | Method for fireproofing cellulosic material |
| US3367828A (en) * | 1964-08-26 | 1968-02-06 | Johns Manville | Hot, wet pressing technique of forming fiberboard |
| US3801333A (en) * | 1968-05-03 | 1974-04-02 | Atlas Chem Ind | Flame retardant and intumescent compositions |
| US3864135A (en) * | 1972-10-13 | 1975-02-04 | Atlas Chem Ind | Flame retardant and intumescent compositions |
| US3963437A (en) * | 1974-04-15 | 1976-06-15 | Cotton Incorporated | Flame retardant process for cellulosic material including cyanamide, phosphonic acid, antimony oxide and polymeric halogen-containing material |
| US4013813A (en) * | 1975-02-27 | 1977-03-22 | Leblanc Research Corporation | Aminoalkylphosphonic acid ester-based textile fire retardants |
| DE3003648A1 (de) * | 1980-02-01 | 1981-08-06 | Basf Ag, 6700 Ludwigshafen | Verfahren zur zerstellung von wasserloeslichen, stickstoffhaltigen kondensationsprodukten und deren verwendung bei der papierherstellung |
| US4479912A (en) * | 1981-10-20 | 1984-10-30 | Bernadine A. Eggan | Fiber board composition |
| DE4133753C2 (de) * | 1991-10-11 | 1996-03-28 | Budenheim Rud A Oetker Chemie | Verfahren zur Flammfestmachung von Phenol-Formaldehyd-Harz, die dadurch erhältlichen Harze sowie deren Verwendung |
| DE4244194A1 (de) * | 1992-12-24 | 1994-06-30 | Basf Ag | Wasserlösliche Kondensationsprodukte aus Aminogruppen enthaltenden Verbindungen und Vernetzern, Verfahren zu ihrer Herstellung und ihre Verwendung |
| DE19545874A1 (de) * | 1995-12-08 | 1997-06-12 | Basf Ag | Verfahren zur kontinuierlichen Herstellung von Homopolymerisaten des Ethylenimins |
| US6451961B2 (en) * | 2000-02-03 | 2002-09-17 | Nippon Shokubai Co Ltd | Ethylenimine polymer, aqueous solution of ethylenimine polymer, production process for the same and purifying process therefor |
-
2003
- 2003-12-05 EP EP03027959A patent/EP1538261A1/fr not_active Withdrawn
-
2004
- 2004-11-25 AU AU2004295417A patent/AU2004295417A1/en not_active Abandoned
- 2004-11-25 CA CA002541504A patent/CA2541504A1/fr not_active Abandoned
- 2004-11-25 WO PCT/EP2004/013357 patent/WO2005054576A1/fr not_active Ceased
- 2004-11-25 US US10/580,739 patent/US20070082139A1/en not_active Abandoned
- 2004-11-25 EP EP04819618A patent/EP1697589A1/fr not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2632743A (en) * | 1952-01-19 | 1953-03-24 | Armstrong Cork Co | Fire-resistant coating composition for fiberboard and the like |
| GB1450446A (en) * | 1972-12-13 | 1976-09-22 | United Merchants & Mfg | Fire retardant fabrics and method for preparation thereof |
| EP0401538A2 (fr) * | 1989-06-07 | 1990-12-12 | Chisso Corporation | Nappes à base de cellulose, inflammables, volumineuses et méthode pour fabriquer de telles nappes |
| EP0599812A2 (fr) * | 1989-06-07 | 1994-06-01 | Chisso Corporation | Cellulose de base ininflamable, couches gonflantes réalisées et méthode pour la fabrication de telles couches |
| EP0451665A1 (fr) * | 1990-04-12 | 1991-10-16 | Albright & Wilson Limited | Traitement de tissus |
| EP0542071A1 (fr) * | 1991-11-15 | 1993-05-19 | Dr. Wolman GmbH | Agent préservatif du bois |
| WO2000029490A2 (fr) * | 1998-11-14 | 2000-05-25 | Colloid Surface Technologies Gmbh | Revetement pour ski, composition pour produire ledit revetement et procede de preparation de la composition |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006105833A1 (fr) * | 2005-04-02 | 2006-10-12 | Huntsman Textile Effects (Germany) Gmbh | Procede pour l'ignifugation de produits fibreux |
| CN108642962A (zh) * | 2018-05-21 | 2018-10-12 | 浙江鸿浩科技有限公司 | 一种耐高温纸张无卤阻燃剂 |
| CN108642962B (zh) * | 2018-05-21 | 2020-11-24 | 浙江鸿浩科技有限公司 | 一种耐高温纸张无卤阻燃剂 |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2541504A1 (fr) | 2005-06-16 |
| WO2005054576A1 (fr) | 2005-06-16 |
| US20070082139A1 (en) | 2007-04-12 |
| AU2004295417A1 (en) | 2005-06-16 |
| EP1697589A1 (fr) | 2006-09-06 |
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