Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F27/00—Devices for attaching printing elements or formes to supports
  • B41F27/10—Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders
  • B41F27/105—Devices for attaching printing elements or formes to supports for attaching non-deformable curved printing formes to forme cylinders for attaching cylindrical printing formes
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F27/00—Devices for attaching printing elements or formes to supports
  • B41F27/14—Devices for attaching printing elements or formes to supports for attaching printing formes to intermediate supports, e.g. adapter members
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
  • B41P2227/00—Mounting or handling printing plates; Forming printing surfaces in situ
  • B41P2227/20—Means enabling or facilitating exchange of tubular printing or impression members, e.g. printing sleeves, blankets

Definitions

• the present invention refers to a device and to a method for mounting/demounting sleeves on/from a printing cylinder particularly for a rotary printing press and more particularly for a flexographic printing press.
• a rotary printing press provides a plurality of printing units comprising respective printing cylinders having on their outer surface a pattern or cliche and designed to be soaked with ink for printing.
• a sheet material is fed between the printing cylinders and a backing roller or drum, so that the pattern of the cliche is applied thereon.
• a printing cylinder as a whole comprises a rotatable mandrel whereon is integrally mounted a sleeve-carrying cylinder.
• a format sleeve is axially inserted on the sleeve carrying cylinder.
• a pattern or cliche for printing is borne on the outer surface of the format sleeve.
• the print format that is to say the development of the pattern printed on the sheet material, is defined by the outside diameter of the format sleeve. Therefore, for large print formats, large-sized sleeves - that is sleeves having large outside diameters - are required.
• an adapter in the form of an intermediate sleeve, which is inserted on the sleeve carrying cylinder of the mandrel. Then, the large diameter sleeve is inserted on the intermediate sleeve.
• an air cushion system For mounting of the format sleeve and/or of the adapter an air cushion system is used. That is to say, compressed air is fed into the mandrel and outs from radial holes in the sleeve carrying cylinder so as to generate a tubular air cushion between the outer surface of the sleeve carrying cylinder and the inner surface of the sleeve or adapter. Said air cushion minimises friction and allows easy sliding of the sleeve on the sleeve carrying cylinder. When the sleeve reaches the end of stroke, its end abuts against one end of the mandrel. At this point the air supply is interrupted and thus the inner surface of the sleeve adheres perfectly to the outer surface of the sleeve carrying cylinder.
• compressed air is supplied to the mandrel, so as to create the air cushion which allows the sleeve to be removed from the sleeve carrying cylinder.
• an intermediate sleeve or adapter fitted on the mandrel for example by means of a bayonet joint, with radial through holes to allow the passage of air must be provided.
• compressed air is fed to the mandrel. Consequently, the air passes through the holes in the adapter and a tubular air cushion is created between the outer surface of the adapter and the inner surface of the sleeve. As a result the sleeve can easily be inserted onto the adapter.
• the object of the present invention is to eliminate the drawbacks of the prior art, providing a system for mounting/demounting sleeves on/from a printing cylinder, particularly for a rotary printing press, which is able to simplify the sleeve demounting operation, especially in the case of large format sleeves inserted on an intermediate adapter.
• an object of the invention is to allow mounting and demounting of the sleeve and of the adapter without being compelled to use bayonet joints, which require relative rotations between the coupled elements.
• Another object of the present invention is to provide such a sleeve mounting/demounting system that is versatile and suitable to be applied to different types of rotary printing machines.
• Yet another object of the present invention is to provide such a sleeve mounting/demounting system that is economical and simple to make.
• the system for mounting/demounting sleeves on/from a printing cylinder, particularly for a rotary printing press, comprises a mandrel designed to be rotatably mounted around it own axis on the printing press and a sleeve carrying cylinder mounted integral with the mandrel to support a sleeve or an intermediate adapter suitable to support a sleeve with a large print format.
• the mandrel has at least one air inlet duct communicating with a plurality of holes which pass through the sleeve carrying cylinder to allow air to be discharged on the outer surface of the sleeve carrying cylinder so as to be able to fit the adapter or the sleeve on the sleeve carrying cylinder.
• the intermediate adapter has at least one air passage duct communicating with at least one of said holes of the sleeve carrying cylinder and opening on the outer surface of the intermediate adapter so as to be able to fit the large format sleeve on the intermediate adapter.
• a first duct formed in the mandrel and communicating with a chamber defined inside the sleeve carrying cylinder, in turn communicating with the holes of the sleeve carrying cylinder, and a second duct formed in the mandrel, not communicating with the inner chamber of the sleeve carrying cylinder and opening onto the outer surface of the sleeve carrying cylinder to be put into communication with said at least one duct of the adapter.
• the first and the second duct of the mandrel are able to be put into communication with a pneumatic system of the machine, so as to be able to deliver/suck air selectively into each of them and thus through the holes of the sleeve carrying cylinder and through said at least one duct of the adapter.
• an air cushion or a vacuum can be created in a separate and autonomous manner between the outer surface of the sleeve carrying cylinder and the inner surface of the adapter or between the outer surface of the adapter and the inner surface of the sleeve mounted thereon.
• Figure 1 is a partially axial sectional view illustrating a printing cylinder assembly comprising a mandrel supporting a sleeve carrying cylinder, shown broken off;
• Figures la, lb and lc illustrate in axial sectional and broken off views, respectively, a small format sleeve, a large format sleeve and an adapter for sleeves;
• Figure Id is an axial sectional view of the rear part of the mandrel of Figure 1,
• Figure le is an enlarged view of a detail of the mandrel of Figure 1;
• Figure 2 is an enlarged axial sectional view of the mandrel of Figure 1, but taken along a sectional plane at right angles with respect to that of Figure 1;
• Figure 3 is a view from the rear of a connector for the input of air, forming part of the mandrel of Figure 1;
• Figure 4 is an axial sectional view of the air connector taken along the sectional plane IN-IN of Figure 3;
• Figure 5 is a cross sectional view of the adapter taken along the sectional plane N-N of Figure lc;
• Figure 6 is a diagrammatic view illustrating insertion of a small format sleeve on the sleeve carrying cylinder of the mandrel, wherein the sleeve is in axial section;
• Figure 6a is an overall view illustrating the sleeve of Figure 6 mounted on the sleeve carrying cylinder;
• Figure 7 is a diagrammatic view illustrating the insertion of an adapter for sleeves on the sleeve carrying cylinder of the mandrel, wherein the adapter is in axial section;
• Figure 7a is an overall view illustrating the adapter of Figure 7 mounted on the sleeve carrying cylinder;
• Figure 7b is a diagrammatic view illustrating the stage of the insertion of a large format sleeve on the adapter of Figure 7a, wherein the large format sleeve is in axial section;
• Figure 7c is an overall view illustrating the large format sleeve mounted on the adapter
• Figure 8 is a cross sectional view along the sectional plane NUI-Ni ⁇ of Figure 1.
• the system for mounting/demounting sleeves on/from a printing cylinder particularly for a rotary printing press according to the invention is described with the aid of the Figures.
• Figures 1-lc show an exploded view of a printing cylinder assembly comprising a mandrel 2, a sleeve carrying cylinder 4 integral with the mandrel, a small format sleeve 6 (Figure la), a large format sleeve 7 ( Figure lb) and an adapter or intermediate sleeve 8 (Fig. lc).
• the sleeve carrying cylinder 4, the sleeves 6 and 7 and the adapter 8 are shown broken off.
• the mandrel 2 is substantially cylindrical in shape and has a central portion 20 with a larger diameter, a front portion 21 designed to couple with the sleeve carrying cylinder 4 and a rear portion 22 with a smaller diameter.
• front and rear used hereunder refer respectively to the left hand side and the right hand side of Figures 1, la, lb, lc, Id and 2.
• the rear portion 22 of the mandrel is rotatably supported by means of ball bearings 23, so that the mandrel can rotate around its own axis.
• Mounted on the ball bearings 23 are a register 24 at the front for transverse movement and a register 25 at the rear for longitudinal movement.
• the first longitudinal duct 28 is rectilinear and runs from the rear end of the rear part 22 of the mandrel to the front chamber 26 of the mandrel.
• the second duct 29 is substantially L-shaped and has a long longitudinal portion which extends from the rear end of the rear part 22 of the mandrel to a short distance from the front chamber 26 of the mandrel, ending in a transverse portion 30 which opens radially to the outside of the side surface of the front part 21 of the mandrel, at a short distance from the central part 20 of the mandrel.
• an annular slot 36 is formed along a circumference around the side surface of the front part 21 of the mandrel.
• a connector 31 for input of air and/or for creation of vacuum is applied to the rear end of the mandrel 2.
• the connector 31 is shaped like a cylindrical block and has a pair of tapered holes 32 disposed in diametrically opposite positions to receive a pair of screws 38 (Figure 1), which are screwed longitudinally to the rear end of the mandrel 2 to lock the connector 31.
• the connector 31 has two threaded holes 33 disposed in diametrically opposite positions and spaced by an angle of about 90° from the holes 32.
• the threaded holes 33 are able to receive the two respective nozzles 34 connected to the pneumatic system of the printing press.
• the threaded holes 33 communicate with ducts 35 designed to be put in register with the respective ducts 28 and 29 of the mandrel. In this manner compressed air can be supplied in a separate and independent manner into the first duct 28 and into the second duct 29 of the mandrel.
• the sleeve carrying cylinder 4 has on its inside and axially a circular chamber 40 open at the front and at the rear.
• the front part 21 of the mandrel is inserted into the rear part of the chamber 40 of the sleeve carrying cylinder and it is blocked therein by force fitting and by means of a welding line 41 (Figure le) performed at the rear end of the sleeve carrying cylinder 4.
• a stopper or cover 5 which engages by force fitting, is inserted.
• the front end of the cover 5 will be rotatably supported by special supports not shown.
• the sleeve carrying cylinder 4 has a pin 49 (Figure le) which protrudes radially form its side surface, acting as a coupling pin for a coupling system.
• radial through holes 42 - preferably eight in number, disposed in diametrically opposite positions and equally spaced from each other by an angle of 45 degrees - are formed in the sleeve carrying cylinder 4.
• the holes 42 put the annular slot 36, wherein the transverse duct 30 opens, into communication with the outside of the sleeve carrying cylinder 4.
• radial holes 44 - preferably eight in number, disposed in diametrically opposite positions and equally spaced from each other by an angle of 45 degrees - are formed in proximity to the closing stopper 5.
• the small format sleeve 6 comprises a cylindrical coupling, hollow on the inside and having an axial cavity 60 open at the front and at the rear.
• the sleeve 6 has substantially the same length as the length of the sleeve carrying cylinder 4.
• the outside diameter of the sleeve 6 defines the development of the outer side surface, that is to say the format for printing.
• the outer side surface of the sleeve 6 is shaped or embossed according to the pattern for printing.
• the inside diameter of the sleeve 6 is substantially equal to or slightly greater than the outside diameter of the sleeve carrying cylinder 4, so that the sleeve 6 can be inserted thereon.
• the sleeve 6 has a slot 61 able to engage in the radial pin 49 of the sleeve carrying cylinder 4.
• the user feeds compressed air into the first channel 28 of the mandrel 2; as a result the air passes into the axial chamber 40 of the sleeve carrying cylinder through the axial chamber 26 of the mandrel and exits from the central radial hole 43 and from the front end radial holes 44 of the sleeve carrying cylinder 4.
• the user axially inserts the sleeve 6 on the sleeve carrying cylinder 4, with formation of an air cushion between the outer surface of the sleeve carrying cylinder 4 and the inner surface of the sleeve 6 which facilitates axial sliding of the sleeve 6.
• reference numeral 7 designates a large format sleeve, that is to say a sleeve having a large outside diameter.
• the sleeve 7 is hollow on the inside and has an axial chamber 70 open at the front and at the rear.
• the sleeve 7 also has in its inner surface, at its rear end, a centring slot 71.
• the inside diameter of the sleeve 7 is considerably greater than the outside diameter of the sleeve carrying cylinder 4. Consequently, the large format sleeve 7 cannot be inserted directly on the sleeve carrying cylinder 4.
• an adapter device or intermediate sleeve 8 is used.
• the adapter device 8 is shaped like a cylindrical coupling hollow on the inside, having an axial chamber 80 open at the front and at the rear.
• the inside diameter of the adapter 8 is substantially the same as or slightly greater than the outside diameter of the sleeve carrying cylinder 4, so as to be able to be inserted thereon, whereas the outside diameter of the adapter 8 is substantially equal to or slightly smaller than the inside diameter of the large format sleeve 7, so that the large format sleeve 7 can be inserted thereon.
• the adapter 8 also has in its rear end a slot 81 disposed in its inner surface and a locating pin (not shown) protruding radially from its outer surface.
• the slot 81 of the adapter 8 serves for coupling with the pin 49 of the sleeve carrying cylinder and the pin of the adapter 8 serves for coupling with the slot 71 of the large format sleeve 7.
• the adapter has a longitudinal duct 82, which extends for the most of its length. At its rear end the longitudinal duct 82 communicates with a transverse duct 83 which opens radially into the chamber 80 of the adapter 8, exactly in an annular slot 84 formed circumferentially in the inner surface of the adapter 8.
• the adapter 8 has a radial hole 88 communicating with the longitudinal duct 82 and with the outside.
• the longitudinal duct 82 communicates with an annular duct 85 which follows a circumferential path inside the adapter 6.
• a plurality of radial ducts 86 which open to the outside branch off radially from the annular duct 85. Eight radial ducts 86 are preferably provided, disposed in diametrically opposite positions and equidistant from each other by an angle of 45 degrees.
• pressurised air is fed into the second duct 29 of the mandrel.
• the pressurised air passes from the longitudinal duct 29 into the portion of transverse duct 30 and then into the annular slot 36 on the outer surface of the mandrel 2.
• the air passes from the annular slot 36 of the mandrel 2, through the radial ducts 42 of the sleeve carrying cylinder, to the annular slot 84 on the inner surface of the adapter 8. Then the air passes from the annular slot 84 of the adapter 8, through the transverse duct 83, into the longitudinal duct 82 of the adapter 8.
• the adapter 8 simulates the same function as the sleeve carrying cylinder 4, expelling air onto its outside surface. Between the outer surface of the sleeve carrying cylinder 4 and the inner surface of the adapter 8, on the other hand, there is no compressed air.
• the large format sleeve 7 is inserted on the adapter 8, exploiting the air cushion that is created between the outer surface of the adapter 8 and the inner surface of the large format sleeve 7.
• the air is removed from the second duct 29 of the mandrel, obtaining a perfect adherence of the sleeve 7 on the adapter 8.
• the sleeve 7 is extracted from the adapter 8 without any risk of extracting the adapter 8 from the sleeve carrying cylinder 4, because there is perfect adherence between the outer surface of the sleeve carrying cylinder 4 and the inner surface of the adapter 8 and also because of the absence of a bayonet joint between the adapter and the sleeve carrying cylinder.

Landscapes

• Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)

Priority Applications (1)

Applications Claiming Priority (4)

Publications (1)

Family

ID=30129273

Family Applications (1)

Country Status (3)

Families Citing this family (5)

Family Cites Families (2)

• 2003
  • 2003-08-01 AU AU2003260355A patent/AU2003260355A1/en not_active Abandoned
  • 2003-08-01 EP EP03792243A patent/EP1545879A1/de not_active Withdrawn
  • 2003-08-01 WO PCT/EP2003/008556 patent/WO2004018210A1/en not_active Ceased

Non-Patent Citations (1)

Also Published As

Similar Documents

Legal Events