EP1546535B1 - Piston refroidi compose de plusieurs parties pour moteur a combustion interne - Google Patents
Piston refroidi compose de plusieurs parties pour moteur a combustion interne Download PDFInfo
- Publication number
- EP1546535B1 EP1546535B1 EP03769200A EP03769200A EP1546535B1 EP 1546535 B1 EP1546535 B1 EP 1546535B1 EP 03769200 A EP03769200 A EP 03769200A EP 03769200 A EP03769200 A EP 03769200A EP 1546535 B1 EP1546535 B1 EP 1546535B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- piston
- pistons
- fact
- holes
- accordance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/16—Pistons having cooling means
- F02F3/20—Pistons having cooling means the means being a fluid flowing through or along piston
- F02F3/22—Pistons having cooling means the means being a fluid flowing through or along piston the fluid being liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0015—Multi-part pistons
- F02F3/003—Multi-part pistons the parts being connected by casting, brazing, welding or clamping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0084—Pistons the pistons being constructed from specific materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
- F05C2201/0448—Steel
Definitions
- the invention relates to a multi-part cooled piston for an internal combustion engine according to the preamble of claim 1.
- a multi-part cooled piston for an internal combustion engine is from the JP 61175255 A known.
- This piston shows at the level of the ring portion of the piston a number of ribs, between which a heat-insulating plate for minimizing the heat transfer from the combustion bowl to the ring section is arranged.
- a pendulum piston which consists of a piston body with a piston upper part and formed thereon with pin bosses and a separate shaft part, which is connected by means of piston pin with the piston body.
- the pendulum piston has an annular cooling channel, which is bounded partly by the upper piston part and partly by the shaft part, and also has no technical features that improve the cooling effect of flowing in the cooling channel cooling oil.
- the invention is therefore based on the object to provide a multi-part cooled piston, which is inexpensive to produce with a sufficient dimensional stability and a cooling system with improved cooling effect.
- the cooling channel can be formed closer to the piston crown or combustion bowl and nevertheless has excellent dimensional stability.
- the arrangement of the support ribs a kind of chamber formation in the cooling channel, d. h., A generation of shaker chambers, whereby an extension of the residence time of the cooling oil and thus an improved heat dissipation of the piston areas to be cooled is achieved.
- the multi-part cooled piston 20 consists of a forged piston upper part 1 with a combustion bowl 3, ring wall 4 with ring portion 11 and a (upper, towards the piston head) part of a cooling channel 7 and a piston lower part 2, the (lower, the piston shaft 9 out ) Part of a cooling channel 7, a piston shaft 9 and hub supports 6, as shown Fig. 5 can be seen.
- holes 14 are provided in the cooling channel 7, which are arranged distributed symmetrically on the circumference and in the direction of the piston crown, ie parallel to the piston longitudinal axis K, are introduced.
- the depth h B of the holes is at most half the total height H of the cooling channel 7, so that an unhindered cooling oil circuit is ensured.
- FIGS. 3 and 4 show, between the holes 14 designated as support ribs 8 material areas go radially to the piston longitudinal axis K in sections of an annular rib 5, which forms the annular rib 5 in its entirety.
- the holes 14 and thus the support ribs 8 are, as in Fig. 4 represented, distributed radially symmetrically over the circumference of the cooling channel 7 arranged.
- the distribution can be designed such that in pressure-back pressure direction D, GD of the piston 20, a larger number of holes 14 and thus support ribs 8 is arranged, as transverse to it, ie, a single-ended circumferential distribution in Cooling channel 7 takes place.
- the distribution of the bores 14 and thus of the support ribs 8 in the cooling channel 7 when it is characterized according to the quadrant formed by the piston main axes K H I - IV be such that within a quadrant a symmetric ( Figure 6 ) or unbalanced distribution (not shown) is provided, which in the opposite quadrant, ie I. and III. or II. and IV., finds again.
- the holes 14 can thereby by round holes, as in the FIGS. 4 and 6 shown, or oblong holes (not shown), which are aligned with its long side in the direction of the piston center radially outward to the piston wall.
- the tips of the holes 14 may be round or, as in Fig. 1 shown to be angled.
- the axes of the holes 14 can, as Fig. 1 shows, parallel to the piston longitudinal axis K and / or, that is, in combination, to be arranged at an acute angle thereto, the bores 14 pointing in the direction of the combustion bowl 3.
- annular circumferential support rib 10 is formed, as seen from Fig. 3 can be seen, which corresponds in their geometric dimensions with the annular rib 5.
- the upper piston part 1 and the lower piston part 2 are permanently connected to each other via the supporting and annular ribs 10 and 5 by means of a welding or soldering process, subsequently finishing the piston 20 to a piston which can be used in a motor by means of machining.
- the upper piston part 1 is advantageously made of an oxidation-resistant and / or heat-resistant material and the lower piston part 2 of a precipitation-hardening ferritic-pearlitic steel or tempered steel.
- the outer piston wall regions between two piston parts 1 and 2 form a bearing surface, which is characterized by a few tenths of a millimeter wide gap 13. This can remain open or be sealed by means of a temperature-resistant sealing ring, which is positioned before joining both piston parts 1 and 2 on one of the bearing surfaces, for example, the piston lower part 2.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Claims (9)
- Piston refroidi (20) constitué de plusieurs pièces pour un moteur à combustion interne, avec une partie supérieure de piston (1) en acier forgé, qui comprend une cavité de combustion (3) dans le corps de piston et une paroi annulaire (4) pourvue d'une partie annulaire (11), et avec une partie inférieure de piston (2), qui comprend une jupe de piston (9), des moyeux (12) servant à loger l'axe de piston reliant le piston (20) à la bielle ainsi que des supports de moyeux (6) reliés à la jupe de piston (9), dans lequel un canal de refroidissement (7) est formé à travers la partie supérieure de piston (1) et la partie inférieure de piston (2) et est délimité par celles-ci dans sa section transversale, dans lequel la partie supérieure de piston (1) présente une nervure annulaire périphérique (5) délimitée par la paroi intérieure du canal de refroidissement et la partie inférieure de piston (2) présente une nervure de support (10) annulaire périphérique reliée aux supports de moyeux (6), et dans lequel la partie supérieure de piston (1) et la partie inférieure de piston (2) sont reliées de manière inamovible au moyen de la rainure annulaire (5) et de la rainure de support (10),
caractérisé en ce que- le canal de refroidissement (7) formé dans la partie supérieure de piston (1) présente sur sa périphérie des alésages (14) orientés vers le fond de piston, dans lequel le matériau de piston présent entre les alésages (14) forme des nervures d'appui (8), qui forment dans le sens radial à l'axe longitudinal de piston (K) respectivement des sections de la nervure annulaire périphérique (5), et- en ce que la paroi annulaire (4) délimitant le canal de refroidissement (7) forme un interstice (13) avec la partie inférieure de piston (2) sur sa section transversale de paroi. - Piston (20) selon la revendication 1, caractérisé en ce que les alésages (14) sont répartis de manière symétrique et/ou non symétrique dans le sens radial sur la périphérie du canal de refroidissement (7).
- Piston (20) selon les revendications 1 et 2, caractérisé en ce que les alésages (14) présentent une profondeur (hB) qui représente au maximum la moitié de la hauteur totale (H) du canal de refroidissement (7).
- Piston (20) selon les revendications 1 à 3, caractérisé en ce qu'au moins une partie des axes des alésages (14) sont parallèles à l'axe longitudinal de piston (K).
- Piston (20) selon la revendication 4, caractérisé en ce que les axes des alésages (14) s'étendent selon un angle aigu par rapport à l'axe longitudinal de piston (K).
- Piston (20) selon la revendication 5, caractérisé en ce que les alésages (14) présentent une forme cylindrique ou une forme de trou ovale.
- Piston (20) selon la revendication 1, caractérisé en ce qu'un élément étanche (15) est agencé dans l'interstice (13).
- Piston (20) selon la revendication 1, caractérisé en ce que la liaison inamovible des parties supérieure et inférieure de piston (1, 2) est une liaison par soudage ou brasée.
- Piston (20) selon la revendication 1, caractérisé en ce que la partie supérieure de piston (1) se compose d'un matériau résistant à l'oxydation et/ou thermostable et la partie inférieure de piston (2) se compose d'un acier ferritique-perlitique ou d'un acier de traitement à durcissement par précipitation.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10244512 | 2002-09-25 | ||
| DE10244512A DE10244512A1 (de) | 2002-09-25 | 2002-09-25 | Mehrteiliger gekühlter Kolben für einen Verbrennungsmotor |
| PCT/DE2003/003114 WO2004029442A1 (fr) | 2002-09-25 | 2003-09-19 | Piston refroidi compose de plusieurs parties pour moteur a combustion interne |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1546535A1 EP1546535A1 (fr) | 2005-06-29 |
| EP1546535B1 true EP1546535B1 (fr) | 2011-08-31 |
Family
ID=31502554
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03769200A Expired - Lifetime EP1546535B1 (fr) | 2002-09-25 | 2003-09-19 | Piston refroidi compose de plusieurs parties pour moteur a combustion interne |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US6698391B1 (fr) |
| EP (1) | EP1546535B1 (fr) |
| JP (1) | JP2006500505A (fr) |
| KR (1) | KR20050057574A (fr) |
| CN (1) | CN100353046C (fr) |
| BR (1) | BR0314963B1 (fr) |
| DE (1) | DE10244512A1 (fr) |
| WO (1) | WO2004029442A1 (fr) |
Families Citing this family (35)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2365507B (en) | 2000-08-02 | 2004-09-15 | Federal Mogul Technology Ltd | Engine piston and manufacture |
| DE10301367A1 (de) | 2003-01-16 | 2004-07-29 | Mahle Gmbh | Verfahren zum Einbringen von Shakerbohrungen in den Kühlkanal eines einteiligen Kolbens |
| KR20050039320A (ko) * | 2003-10-24 | 2005-04-29 | 현대자동차주식회사 | 내연기관 엔진용 피스톤 |
| WO2005121608A1 (fr) * | 2004-06-08 | 2005-12-22 | Savice Limited | Piston, segment de piston et ensemble piston pour moteur a deux temps |
| US7406941B2 (en) | 2004-07-21 | 2008-08-05 | Federal - Mogul World Wide, Inc. | One piece cast steel monobloc piston |
| DE102004061778A1 (de) * | 2004-09-29 | 2006-04-06 | Ks Kolbenschmidt Gmbh | Einfach-Reibschweißung |
| US20080271597A1 (en) * | 2006-03-31 | 2008-11-06 | Soul David F | Methods and apparatus for operating an internal combustion engine |
| DE102007027162A1 (de) * | 2007-06-13 | 2008-12-18 | Mahle International Gmbh | Zweiteiliger Kolben für einen Verbrennungsmotor |
| DE102007044106A1 (de) * | 2007-09-15 | 2009-03-19 | Mahle International Gmbh | Zweiteiliger Kolben für einen Verbrennungsmotor |
| DE102007050213A1 (de) | 2007-10-20 | 2009-04-23 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor |
| US7918155B2 (en) * | 2007-12-12 | 2011-04-05 | Mahle International Gmbh | Piston with a cooling gallery |
| DE102007061601A1 (de) * | 2007-12-20 | 2009-06-25 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor sowie Verfahren zu seiner Herstellung |
| DE102008011922A1 (de) | 2008-02-29 | 2009-09-03 | Ks Kolbenschmidt Gmbh | Kolben für Brennkraftmaschinen, hergestellt mittels eines Multi-Orbitalen Reibschweißverfahrens |
| DE102008034430B4 (de) * | 2008-07-24 | 2015-02-19 | Ks Kolbenschmidt Gmbh | Reibgeschweißter Stahlkolben mit optimiertem Kühlkanal |
| DE102008045456A1 (de) * | 2008-09-02 | 2010-03-04 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor |
| JP5008627B2 (ja) * | 2008-09-17 | 2012-08-22 | 本田技研工業株式会社 | ピストンおよびその製造方法 |
| CN101644327B (zh) * | 2009-06-10 | 2013-01-16 | 北京中清能发动机技术有限公司 | 曲柄圆滑块机构的活塞及其内燃机 |
| DE102009025691A1 (de) | 2009-06-20 | 2010-01-28 | Daimler Ag | Kolben für eine Verbrennungskraftmaschine |
| US20110030214A1 (en) * | 2009-08-05 | 2011-02-10 | Wolfgang Rein | Piston assembly multiple step forming process |
| DE102010015568A1 (de) * | 2010-04-19 | 2011-10-20 | Ks Kolbenschmidt Gmbh | Kolbenoberteil eines gebauten oder geschweißten Kolbens mit erweiterten Kühlräumen |
| DE102011113800A1 (de) * | 2011-09-20 | 2013-03-21 | Mahle International Gmbh | Kolben für einen Verbrennungsmotor und Verfahren zu seiner Herstellung |
| EP2761210B1 (fr) | 2011-09-28 | 2016-11-30 | KS Kolbenschmidt GmbH | Piston en acier en deux parties pour moteurs à combustion interne |
| DE102013218709A1 (de) * | 2012-09-27 | 2014-03-27 | Ks Kolbenschmidt Gmbh | Zweiteilig aufgebauter Kolben einer Brennkraftmaschine |
| CN105143732A (zh) * | 2013-01-29 | 2015-12-09 | 马勒国际有限公司 | 具有第四环导槽和改良摩擦特性的钢制活塞 |
| US10787991B2 (en) | 2013-02-18 | 2020-09-29 | Tenneco Inc. | Complex-shaped forged piston oil galleries |
| US9334958B2 (en) | 2013-02-18 | 2016-05-10 | Federal-Mogul Corporation | Complex-shaped forged piston oil galleries |
| JP6401188B2 (ja) | 2013-02-18 | 2018-10-03 | フェデラル−モーグル・リミテッド・ライアビリティ・カンパニーFederal−Mogul Llc | 鋳造金属または粉末金属プロセスによって作られたピストンクラウンを有する複雑な形状のピストンオイルギャラリ |
| JP6359129B2 (ja) * | 2014-07-02 | 2018-07-18 | カーエス コルベンシュミット ゲゼルシャフト ミット ベシュレンクテル ハフツングKS Kolbenschmidt GmbH | 素材結合により接合されるクーリングチャンネル付きピストンにおける間隙幾何学形状 |
| US10184422B2 (en) | 2014-12-30 | 2019-01-22 | Tenneco Inc. | Reduced compression height dual gallery piston, piston assembly therewith and methods of construction thereof |
| US10247132B2 (en) * | 2015-01-30 | 2019-04-02 | Tenneco Inc. | Piston with sealed cooling gallery and method of construction thereof |
| DE102015006642A1 (de) * | 2015-05-22 | 2016-11-24 | Caterpillar Motoren Gmbh & Co. Kg | Kolbenbodenbereitstellende baugruppe |
| EP3452712B1 (fr) | 2016-05-04 | 2024-11-20 | KS Kolbenschmidt GmbH | Piston |
| JP7137786B2 (ja) * | 2018-09-25 | 2022-09-15 | スズキ株式会社 | 内燃機関のピストン |
| CN109268495B (zh) * | 2018-11-19 | 2020-07-10 | 滨州渤海活塞有限公司 | 一种钢活塞与活塞销的组合及其加工工艺 |
| CN115492694A (zh) * | 2022-09-14 | 2022-12-20 | 重庆潍柴发动机有限公司 | 振荡冷却活塞 |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1430928A (en) * | 1921-12-31 | 1922-10-03 | Louis R Spencer | Engine piston |
| US1980658A (en) * | 1931-12-30 | 1934-11-13 | Renette Company | Piston |
| US3240193A (en) * | 1964-07-30 | 1966-03-15 | Gen Motors Corp | Piston and piston cooling means |
| DE2832970A1 (de) * | 1978-07-27 | 1980-02-07 | Schmidt Gmbh Karl | Gebauter, fluessigkeitsgekuehlter kolben fuer brennkraftmaschinen |
| JPS6329104B2 (fr) * | 1979-04-23 | 1988-06-10 | Kyatapiraa Inc | |
| DE2919638A1 (de) * | 1979-05-16 | 1980-11-20 | Schmidt Gmbh Karl | Kolben fuer brennkraftmaschinen |
| DE3403624A1 (de) * | 1984-02-02 | 1985-08-08 | Kolbenschmidt AG, 7107 Neckarsulm | Gebauter, fluessigkeitsgekuehlter kolben fuer brennkraftmaschinen |
| JPS61175255A (ja) | 1985-01-30 | 1986-08-06 | Mitsubishi Heavy Ind Ltd | 内燃機関用断熱ピストン |
| DE3518721C3 (de) * | 1985-05-24 | 1997-09-04 | Man B & W Diesel Ag | Ölgekühlter, mehrteiliger Tauchkolben einer Brennkraftmaschine |
| DE3830033C2 (de) * | 1987-11-30 | 1998-05-07 | Mahle Gmbh | Gebauter, ölgekühlter Tauchkolben für Verbrennungsmotoren |
| DE4014703A1 (de) * | 1990-05-08 | 1991-11-14 | Mahle Gmbh | Gekuehlter tauchkolben fuer verbrennungsmotoren mit voneinander getrenntem kolbenoberteil und kolbenschaft |
| DE4118400A1 (de) * | 1990-06-29 | 1992-01-02 | Kolbenschmidt Ag | Gebauter, oelgekuehlter kolben fuer dieselmotoren |
| BR9005370A (pt) * | 1990-10-18 | 1992-06-16 | Metal Leve Sa | Processo de fabricacao de embolo refrigerado |
| JPH04321759A (ja) * | 1991-04-23 | 1992-11-11 | Yanmar Diesel Engine Co Ltd | 内燃機関用ピストン |
| DE4120850A1 (de) * | 1991-06-25 | 1993-01-07 | Kolbenschmidt Ag | Gebauter, oelgekuehlter kolben fuer dieselmotoren |
| US5483869A (en) * | 1995-05-26 | 1996-01-16 | Caterpillar Inc. | Sealed articulated piston |
| US6032619A (en) * | 1998-07-16 | 2000-03-07 | Federal-Mogul World Wide, Inc. | Piston having a tube to deliver oil for cooling a crown |
| US6155157A (en) * | 1998-10-06 | 2000-12-05 | Caterpillar Inc. | Method and apparatus for making a two piece unitary piston |
| US6182630B1 (en) * | 1998-11-23 | 2001-02-06 | Federal-Mogul World Wide, Inc. | Bolted articulated piston |
| US6164261A (en) * | 1999-02-10 | 2000-12-26 | Caterpillar Inc. | Internal combustion engine piston assembly and method |
| DE19926568A1 (de) | 1999-06-11 | 2000-12-14 | Mahle Gmbh | Gekühlter Kolben für Verbrennungsmotoren |
| US6244161B1 (en) * | 1999-10-07 | 2001-06-12 | Cummins Engine Company, Inc. | High temperature-resistant material for articulated pistons |
-
2002
- 2002-09-25 DE DE10244512A patent/DE10244512A1/de not_active Withdrawn
- 2002-10-11 US US10/270,255 patent/US6698391B1/en not_active Expired - Lifetime
-
2003
- 2003-09-19 JP JP2004538728A patent/JP2006500505A/ja active Pending
- 2003-09-19 BR BRPI0314963-3A patent/BR0314963B1/pt not_active IP Right Cessation
- 2003-09-19 KR KR1020057005107A patent/KR20050057574A/ko not_active Ceased
- 2003-09-19 WO PCT/DE2003/003114 patent/WO2004029442A1/fr not_active Ceased
- 2003-09-19 CN CNB038228432A patent/CN100353046C/zh not_active Expired - Fee Related
- 2003-09-19 EP EP03769200A patent/EP1546535B1/fr not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| KR20050057574A (ko) | 2005-06-16 |
| BR0314963B1 (pt) | 2012-08-21 |
| US6698391B1 (en) | 2004-03-02 |
| WO2004029442A1 (fr) | 2004-04-08 |
| EP1546535A1 (fr) | 2005-06-29 |
| HK1078917A1 (zh) | 2006-03-24 |
| DE10244512A1 (de) | 2004-04-15 |
| JP2006500505A (ja) | 2006-01-05 |
| CN100353046C (zh) | 2007-12-05 |
| CN1685143A (zh) | 2005-10-19 |
| BR0314963A (pt) | 2005-08-02 |
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