EP1552728A1 - Thermische spr heinrichtung - Google Patents
Thermische spr heinrichtungInfo
- Publication number
- EP1552728A1 EP1552728A1 EP03797778A EP03797778A EP1552728A1 EP 1552728 A1 EP1552728 A1 EP 1552728A1 EP 03797778 A EP03797778 A EP 03797778A EP 03797778 A EP03797778 A EP 03797778A EP 1552728 A1 EP1552728 A1 EP 1552728A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- frame element
- spraying device
- thermal spraying
- flame
- end piece
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007751 thermal spraying Methods 0.000 title claims abstract description 28
- 239000000843 powder Substances 0.000 claims abstract description 57
- 238000002347 injection Methods 0.000 claims abstract description 23
- 239000007924 injection Substances 0.000 claims abstract description 23
- 239000000758 substrate Substances 0.000 claims abstract description 12
- 238000005507 spraying Methods 0.000 claims abstract description 4
- 230000004308 accommodation Effects 0.000 claims description 3
- 238000007750 plasma spraying Methods 0.000 description 5
- 238000000576 coating method Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 238000005094 computer simulation Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000007749 high velocity oxygen fuel spraying Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000012720 thermal barrier coating Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/16—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
- B05B7/20—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion
- B05B7/201—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle
- B05B7/205—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle the material to be sprayed being originally a particulate material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/129—Flame spraying
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05H—PLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
- H05H1/00—Generating plasma; Handling plasma
- H05H1/24—Generating plasma
- H05H1/26—Plasma torches
- H05H1/32—Plasma torches using an arc
- H05H1/42—Plasma torches using an arc with provisions for introducing materials into the plasma, e.g. powder or liquid
Definitions
- the frame element has an inner periphery, the cross section of which corresponds to the geometry of the cross section of the inner periphery of the end piece.
- the cross section should present rotational sy ⁇ unetry.
- two or more powder injection ports for directing a powder towards the flame are distributed around the inner periphery of the frame element.
- an improved and more even powder distribution within the plasma jet is achieved. Since the injected powder is distributed via a number of nozzles, a larger amount of powder per time unit can be injected into the plasma without the same problem with instability that would occur if only one nozzle or port was used.
- each powder injection port comprises a nozzle that is inserted in a radial hole or opening through the frame element, and at least one or more of the open through holes are adapted for accommodation of such a nozzle therein.
- the frame element is equipped with a plurality of radial through holes, extending from the outside to the inside of the frame element and permitting any medium such as air to pass through them. At least some of the holes are adapted to accommodate a nozzle or the like therein. For example some holes might be provided with a thread for engagement with a nozzle, resulting in a more versatile device.
- FIG. 3 and 4 show a first embodiment of the thermal spraying device according to the invention.
- a flame, or plasma jet is generated by the same means as described in figs. 1 and 2.
- a frame element 6 formed by two discrete ring parts 7,8 covers approximately 180° of a circumference around the flame. In other words, it covers 50% of the circumference that a corresponding continuous ring would have covered.
- each ring part 7,8 defines a sector that covers at least 90° of said circumference.
- the ring 6 has a circular inner periphery with a diameter D which is approximately equal to the inner diameter d of the end peace 1. More precisely, as in this case, the inner diameter D corresponds to the outer diameter d of the end piece 1 plus the thickness of the wall of the end piece 1.
- a particular advantage of the invention is that a frame element 6 as described above could be used to replace the single shoulder and nozzle arrangement of prior art on widely used plasma jet guns available on the market today, such as the F4 gun, without extensive work, resulting in improved powder yield, plasma jet efficiency and stability, and less risk of powder port clogging.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Plasma & Fusion (AREA)
- Physics & Mathematics (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Combustion & Propulsion (AREA)
- Nozzles (AREA)
- Coating By Spraying Or Casting (AREA)
- Catching Or Destruction (AREA)
- Finger-Pressure Massage (AREA)
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US31955802P | 2002-09-18 | 2002-09-18 | |
| SE0202765A SE525927C2 (sv) | 2002-09-18 | 2002-09-18 | Anordning för termisk sprutning |
| US319558P | 2002-09-18 | ||
| SE0202765 | 2002-09-18 | ||
| PCT/SE2003/001457 WO2004028222A1 (en) | 2002-09-18 | 2003-09-17 | A thermal spraying device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1552728A1 true EP1552728A1 (de) | 2005-07-13 |
| EP1552728B1 EP1552728B1 (de) | 2006-03-22 |
Family
ID=32033033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03797778A Expired - Lifetime EP1552728B1 (de) | 2002-09-18 | 2003-09-17 | Thermische sprüheinrichtung |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP1552728B1 (de) |
| JP (1) | JP4481167B2 (de) |
| AT (1) | ATE321437T1 (de) |
| AU (1) | AU2003263709A1 (de) |
| DE (1) | DE60304224T2 (de) |
| ES (1) | ES2260689T3 (de) |
| RU (1) | RU2314878C2 (de) |
| SE (1) | SE525927C2 (de) |
| WO (1) | WO2004028222A1 (de) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2571099C (en) * | 2005-12-21 | 2015-05-05 | Sulzer Metco (Us) Inc. | Hybrid plasma-cold spray method and apparatus |
| GB2445926A (en) * | 2007-01-24 | 2008-07-30 | Michael Bernard Coupland Quigley | Powder injection apparatus with shroud arrangement |
| US7836843B2 (en) * | 2007-10-24 | 2010-11-23 | Sulzer Metco (Us), Inc. | Apparatus and method of improving mixing of axial injection in thermal spray guns |
| FI121990B (fi) * | 2007-12-20 | 2011-07-15 | Beneq Oy | Laite sumun ja hiukkasten tuottamiseksi |
| WO2010008533A1 (en) * | 2008-07-14 | 2010-01-21 | Xiom Corporation | Powder coating spraying device |
| FR2936964B1 (fr) * | 2008-10-10 | 2011-04-15 | Hamid Hammouche | Projection thermique de type hvof |
| US9683282B2 (en) * | 2009-06-22 | 2017-06-20 | Oerlikon Metco (Us) Inc. | Symmetrical multi-port powder injection ring |
| CN102791384B (zh) * | 2010-01-13 | 2015-11-25 | 株式会社中山非晶体 | 用于形成非晶体涂层膜的装置和方法 |
| US8692150B2 (en) * | 2011-07-13 | 2014-04-08 | United Technologies Corporation | Process for forming a ceramic abrasive air seal with increased strain tolerance |
| US10279365B2 (en) | 2012-04-27 | 2019-05-07 | Progressive Surface, Inc. | Thermal spray method integrating selected removal of particulates |
| EP2868388A1 (de) * | 2013-10-29 | 2015-05-06 | Alstom Technology Ltd | Vorrichtung für HVOF-Sprühverfahren |
| JP2016065302A (ja) * | 2014-09-17 | 2016-04-28 | 東京エレクトロン株式会社 | プラズマ処理装置用の部品、及び部品の製造方法 |
| EP3227032B1 (de) * | 2014-12-04 | 2022-11-23 | Progressive Surface, Inc. | Thermisches sprühverfahren mit integration ausgewählter partikelentfernung |
| CN108775969B (zh) * | 2018-03-27 | 2023-08-22 | 中国计量大学 | 测量超音速火焰喷涂射流温度的装置和方法 |
| CN116275374B (zh) * | 2023-04-06 | 2024-02-13 | 芜湖明特威工程机械有限公司 | 一种工程机械硬质合金坐标焊机及其焊接方法 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB967445A (en) * | 1960-03-25 | 1964-08-19 | British Oxygen Co Ltd | Electric arc torch |
| NL295849A (de) * | 1962-07-27 | 1900-01-01 | ||
| FR2600229B1 (fr) * | 1986-06-17 | 1994-09-09 | Metallisation Ind Ste Nle | Torche de rechargement a plasma |
| RU2039613C1 (ru) * | 1992-07-01 | 1995-07-20 | Сибирская аэрокосмическая академия | Плазмотрон для напыления преимущественно тугоплавких материалов |
| DE9215133U1 (de) * | 1992-11-06 | 1993-01-28 | Plasma-Technik Ag, Wohlen | Plasmaspritzgerät |
| FR2725582B1 (fr) * | 1994-10-06 | 1997-01-03 | Commissariat Energie Atomique | Torche a plasma d'arc a stabilisation par gainage gazeux |
| US5858470A (en) * | 1994-12-09 | 1999-01-12 | Northwestern University | Small particle plasma spray apparatus, method and coated article |
| CH693083A5 (de) * | 1998-12-21 | 2003-02-14 | Sulzer Metco Ag | Düse sowie Düsenanordnung für einen Brennerkopf eines Plasmaspritzgeräts. |
-
2002
- 2002-09-18 SE SE0202765A patent/SE525927C2/sv not_active IP Right Cessation
-
2003
- 2003-09-17 RU RU2005111602/12A patent/RU2314878C2/ru not_active IP Right Cessation
- 2003-09-17 WO PCT/SE2003/001457 patent/WO2004028222A1/en not_active Ceased
- 2003-09-17 EP EP03797778A patent/EP1552728B1/de not_active Expired - Lifetime
- 2003-09-17 AU AU2003263709A patent/AU2003263709A1/en not_active Abandoned
- 2003-09-17 ES ES03797778T patent/ES2260689T3/es not_active Expired - Lifetime
- 2003-09-17 AT AT03797778T patent/ATE321437T1/de not_active IP Right Cessation
- 2003-09-17 JP JP2004538105A patent/JP4481167B2/ja not_active Expired - Fee Related
- 2003-09-17 DE DE60304224T patent/DE60304224T2/de not_active Expired - Lifetime
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2004028222A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| SE0202765L (sv) | 2004-03-19 |
| DE60304224T2 (de) | 2007-03-08 |
| ATE321437T1 (de) | 2006-04-15 |
| EP1552728B1 (de) | 2006-03-22 |
| AU2003263709A1 (en) | 2004-04-08 |
| RU2314878C2 (ru) | 2008-01-20 |
| RU2005111602A (ru) | 2006-06-10 |
| SE0202765D0 (sv) | 2002-09-18 |
| JP4481167B2 (ja) | 2010-06-16 |
| JP2005539144A (ja) | 2005-12-22 |
| WO2004028222A1 (en) | 2004-04-01 |
| ES2260689T3 (es) | 2006-11-01 |
| DE60304224D1 (de) | 2006-05-11 |
| SE525927C2 (sv) | 2005-05-31 |
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