EP1587996B1 - Verbundstruktur - Google Patents

Verbundstruktur Download PDF

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Publication number
EP1587996B1
EP1587996B1 EP04700139A EP04700139A EP1587996B1 EP 1587996 B1 EP1587996 B1 EP 1587996B1 EP 04700139 A EP04700139 A EP 04700139A EP 04700139 A EP04700139 A EP 04700139A EP 1587996 B1 EP1587996 B1 EP 1587996B1
Authority
EP
European Patent Office
Prior art keywords
composite structure
decking
steel
embossments
steel decking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04700139A
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English (en)
French (fr)
Other versions
EP1587996A1 (de
Inventor
Derek Mullett
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Corus UK Ltd
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Corus UK Ltd
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Filing date
Publication date
Application filed by Corus UK Ltd filed Critical Corus UK Ltd
Publication of EP1587996A1 publication Critical patent/EP1587996A1/de
Application granted granted Critical
Publication of EP1587996B1 publication Critical patent/EP1587996B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B5/00Floors; Floor construction with regard to insulation; Connections specially adapted therefor
    • E04B5/16Load-carrying floor structures wholly or partly cast or similarly formed in situ
    • E04B5/32Floor structures wholly cast in situ with or without form units or reinforcements
    • E04B5/36Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
    • E04B5/38Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
    • E04B5/40Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element with metal form-slabs
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/32Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
    • E04C2/322Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with parallel corrugations

Definitions

  • This invention relates to a composite structure with a profiled steel decking. More especially, the invention concerns a composite slab comprising steel decking bonded to a layer of concrete cast in situ over the upper surface of the decking.
  • steel decking comprises one or more sheets of steel roll formed to create one or more crests and troughs separated by inclined webs.
  • Shear stud connectors are traditionally used to provide enhanced bonding between the steel decking and the concrete layer. These shear stud connectors are placed in the trough positions of the decking and are enveloped by the concrete layer when it is cast.
  • the crests and troughs of profiled steel decking are generally flat with the corners between the crests and the uppermost ends of the inclined webs defined by acute angles. Also, the surfaces of the inclined webs of traditional steel decking are generally planar. The bending capacity of such profiles is limited.
  • GB 1 361 488 discloses a composite structure according to the preamble of claim 1.
  • the present invention sets out to provide a composite structure with an improved profiled steel decking which exhibits clear advantages over traditional steel decking.
  • the curvilinear corners have a radius of between 20 and 25mm.
  • Each inclined web of the steel decking may include two or more vertically spaced linear rows of embossments which extend outwardly from the outer surface of each inclined web.
  • Each embossment may be generally circular in section and may be produced by roll forming.
  • Each embossment of the uppermost row may be positioned above a land portion separating neighbouring embossments of the lowermost row.
  • the diameter of each embossment preferably lies within the range 9.0 to 15.0mm. A typical diameter is 12.0mm.
  • the spacing between the centres of neighbouring embossments preferably lies within the range 30 to 40mm. A typical spacing is 35mm.
  • the vertical distance between the upper and lower rows may be between 27 and 37mm. A typical distance being 32mm.
  • the trough between the two crests of the decking may be formed with two stiffening ribs each of which is spaced generally equidistant from the lowermost end of the respective inclined web.
  • the flange portion defined between the stiffening ribs may provide a site for shear stud connectors.
  • each stiffening rib of the trough may be between 15 and 25mm. Typically, the width of one rib is 21mm and that of the other rib 20mm.
  • Each crest may be formed with a generally 'V' shaped projection which, in use, defines a shear connector between the decking and a concrete layer cast over the upper surface of the decking.
  • each inclined web to the horizontal preferably lies within the range of 75 to 85°.
  • a typical angle is 78.5°.
  • the decking is preferably roll formed from galvanised steel sheet whose gauge is between 0.8 and 1.3mm. Typically gauges are 0.9 to 1.2mm.
  • the decking is preferably manufactured using a high grade steel having, typically, a yield value of 500 N/mm 2 .
  • the steel decking illustrated in the drawings is roll formed from a single sheet of galvanised steel and comprises two crests 1 separated by a trough 2. Each crest is bordered with two outwardly inclined webs 3. The lower ends of the webs are bordered by outwardly extending end laps 4, 5. Each of these end laps 4, 5 is formed with interlocks 6, 7 respectively which cooperate with complementary interlocks of neighbouring steel decks to increase the effective span of the overall steel decking.
  • the gauge of the steel sheet from which the decking is roll formed is typically between 0.9 and 1.5mm. A preferred gauge is 1.2mm.
  • the steel sheet may be coated with a bonded plastics film for protective and aesthetic purposes. Alternatively, the sheet may be formed with a polyester coating.
  • curvilinear profile 8 As will be seen from the drawings, the corners between the crests 1 and the adjoining webs 3 are radiussed to produce a curvilinear profile 8. These curvilineal profiles increase the bending capacity of the decking and add strength particularly in the corner regions to inhibit failures which occur with traditional decking. The added strength enables the span lengths of the decking to be increased.
  • any given profiled corner 8 will depend inter alia on the required dimensions of the decking. Typically, the selected radius will be between 20 and 30mm. Preferred radii are 23.8 and 25mm. The span of each radiussed corner is typically between 30 and 35mm. A preferred span is 32.3mm.
  • each web 3 is formed with two vertically spaced linear rows of embossments 6 which project outwardly from the web surfaces.
  • embossments 6 are produced during the roll forming process and the boundary between each embossment and the adjoining web surface is circular.
  • the diameter of each embossment is in the range 9.0 to 15.00mm. A preferred diameter is around 12.0mm.
  • the embossments of the upper row are displaced linearly with respect to those of the lower row such that each upper embossment is positioned above a land portion of the web sited approximately midway between neighbouring embossments of the lower linear row.
  • the rows of embossments extend along the entire length of each web and their presence enhances the bond between the decking and the concrete layer which, in use, is poured over the upper surface of the decking.
  • the vertical spacing between the rows is in the range 30 to 35mm (measured between embossment centres); a preferred distance is 32mm.
  • the centres of the embossments of the lower row are positioned between 13 and 18mm from the respective side laps 4, 5, a preferred distance being 15.9mm.
  • the centres of the embossments of the upper row are typically positioned between 10 and 15mm below the lowermost point of the respective radiussed corner, a preferred distance being 12.2mm.
  • the spacings between the centres of neighbouring embossments of both the upper and lower rows is typically between 32 and 37mm, a preferred spacing being 35mm.
  • embossments may vary from those illustrated and discussed. Thus, the embossments could be ovoid or generally rectangular.
  • Each crest 1 includes a linear row of hollow projections 9 each of whose interior is generally dovetailed in section. These projections are produced during the roll forming process and define shear connectors between the steel decking and the concrete layer which is poured over the upper surface of the decking in use.
  • the dovetail shaping of each projection allows hanger to be supported therein.
  • the diameter of the lower neck of each projection is typically 12mm and the overall height of each projection is typically 15mm.
  • the joins between the crest and the projection are curvilinear.
  • the crests are also formed with two inwardly projecting longitudinal ribs 11 for stiffening purposes. The width of these ribs are typically between 9 and 10mm. A preferred width is 9.5mm.
  • the trough 2 is formed with two longitudinal upwardly projecting ribs 14, 15 separated by a solid land section through which shear stud connectors can be positioned.
  • the presence of the ribs assists accurate location of shear stud connectors in use of the decking.
  • the width of each rib 14, 15 is typically 21mm and the spacing between the ribs is typically 50mm.
  • Each end lap 4, 5 carries an interlock. These extend along the entire length of each end lap and are shaped in a complementary fashion to enable two or more steel decks to be joined together to produce a decking of any required width.

Landscapes

  • Architecture (AREA)
  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Bulkheads Adapted To Foundation Construction (AREA)
  • Soil Working Implements (AREA)
  • Paper (AREA)
  • Finishing Walls (AREA)
  • Bridges Or Land Bridges (AREA)
  • Metal Rolling (AREA)
  • Glass Compositions (AREA)

Claims (14)

  1. Verbundstruktur für einen Boden oder eine Decke, die eine Formstahlblecheindeckung umfasst, die mit einer Schicht aus auf die Stahlblecheindeckung gegossenem Beton verbunden ist, wobei die Stahlblecheindeckung eine gewalzte Stahlblechrolle umfasst, die so geformt ist, dass mindestens zwei Hochsicken (1) und eine Tiefsicke (2) entstehen, die durch geneigte Stege (3) voneinander getrennt sind, wobei die Grenzen zwischen den Stegen (3) und den Hochsicken (1) abgerundet sind, um Ecken zu definieren, die jeweils ein glattes kurvenförmiges Profil (8) aufweisen, dadurch gekennzeichnet, dass der Radius einer jeden derartigen Ecke 15 bis 30 mm beträgt.
  2. Verbundstruktur nach Anspruch 1, bei der die kurvenförmigen Ecken (8) der Stahlblecheindeckung einen Radius von 20 bis 25 mm aufweisen.
  3. Verbundstruktur nach einem der vorstehend aufgeführten Ansprüche, bei der jeder geneigte Steg (3) der Stahlblecheindeckung zwei oder mehr vertikal beabstandete lineare Reihen Prägungen (10) beinhaltet, die sich von der äußeren Oberfläche eines jeden geneigten Stegs aus nach außen erstrecken.
  4. Verbundstruktur nach Anspruch 3, bei der jede Prägung (10) einen allgemein kreisförmigen Querschnitt aufweist und durch Profilwalzen hergestellt wird.
  5. Verbundstruktur nach Anspruch 3 oder Anspruch 4, bei der jede Prägung (10) der obersten Reihe oberhalb eines Flächenabschnitts positioniert ist, der benachbarte Prägungen (10) der untersten Reihe voneinander trennt.
  6. Verbundstruktur nach einem der Ansprüche 3 bis 5, bei der der Durchmesser einer jeden Prägung (10) innerhalb des Bereichs von 9,0 bis 15,0 mm liegt.
  7. Verbundstruktur nach einem der Ansprüche 3 bis 6, bei der der Abstand zwischen den Mittelpunkten benachbarter Prägungen (10) innerhalb des Bereichs von 30 bis 40 mm liegt.
  8. Verbundstruktur nach einem der Ansprüche 3 bis 7, bei der die vertikale Distanz zwischen der oberen und der unteren Reihe Prägungen (10) 27 bis 37 mm beträgt.
  9. Verbundstruktur nach einem der vorstehend aufgeführten Ansprüche, bei der die Tiefsicke (2) zwischen den zwei Hochsicken (1) der Stahlblecheindeckung mit zwei Versteifungsrippen (14, 15) ausgebildet ist, die jeweils mit allgemein gleichem Abstand vom untersten Ende des jeweiligen geneigten Stegs (3) beabstandet sind.
  10. Verbundstruktur nach Anspruch 9, bei der ein zwischen den Versteifungsrippen (14, 15) definierter Flanschabschnitt der Stahlblecheindeckung eine Stelle für Verbundanker bereitstellt.
  11. Verbundstruktur nach Anspruch 9 oder Anspruch 10, bei der die Breite einer jeden Versteifungsrippe (14, 15) der Tiefsicke (2) 15 bis 25 mm beträgt.
  12. Verbundstruktur nach einem der vorstehend aufgeführten Ansprüche, bei der jede Hochsicke (1) mit einem allgemein V-förmigen Vorsprung (9) ausgebildet ist, der im Gebrauch einen Verbundanker zwischen der Eindeckung und einer auf die obere Oberfläche der Eindeckung aufgebrachten Gussbetonschicht definiert.
  13. Verbundstruktur nach einem der vorstehend aufgeführten Ansprüche, bei der der jedem geneigten Steg (3) gegenüberliegende Winkel zur Horizontalen innerhalb des Bereichs von 75 bis 85° liegt.
  14. Verbundstruktur nach einem der vorstehend aufgeführten Ansprüche, bei der die Stahlblecheindeckung durch Profilwalzen aus verzinktem Stahlblech mit einer 0,8 bis 1,3 mm betragenden Blechstärke hergestellt wird.
EP04700139A 2003-01-07 2004-01-05 Verbundstruktur Expired - Lifetime EP1587996B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
GB0300213 2003-01-07
GB0300213A GB2397074B (en) 2003-01-07 2003-01-07 Profiled steel decking
PCT/GB2004/000006 WO2004061249A1 (en) 2003-01-07 2004-01-05 Profiled steel decking

Publications (2)

Publication Number Publication Date
EP1587996A1 EP1587996A1 (de) 2005-10-26
EP1587996B1 true EP1587996B1 (de) 2010-04-07

Family

ID=9950700

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04700139A Expired - Lifetime EP1587996B1 (de) 2003-01-07 2004-01-05 Verbundstruktur

Country Status (8)

Country Link
EP (1) EP1587996B1 (de)
AT (1) ATE463629T1 (de)
AU (1) AU2004203734B2 (de)
CA (1) CA2512633C (de)
DE (1) DE602004026403D1 (de)
GB (1) GB2397074B (de)
NZ (1) NZ541319A (de)
WO (1) WO2004061249A1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12270202B2 (en) 2019-04-23 2025-04-08 Epic Metals Corporation Roof deck

Families Citing this family (14)

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AU2004235640B2 (en) * 2003-12-12 2007-08-16 Alan Harry Newman Improvements in tray flooring
NZ564060A (en) * 2005-05-23 2010-12-24 Fielders Australia Pty Ltd Structural steel decking panel
AU2006251847B2 (en) * 2005-05-23 2012-10-18 Bluescope Steel Limited Structural steel decking panel
IE20090041A1 (en) * 2008-01-16 2009-08-19 Kingspan Res & Dev Ltd A composite panel
GB0805387D0 (en) * 2008-03-25 2008-04-30 Studwelders Ltd Profiled steel floor panel
US9255394B2 (en) 2009-06-05 2016-02-09 Stormtech Llc Corrugated stormwater chamber having sub-corrugations
US8672583B1 (en) 2009-06-05 2014-03-18 Stormtech Llc Corrugated stormwater chamber having sub-corrugations
KR101505719B1 (ko) * 2010-06-09 2015-03-26 한국건설기술연구원 철근트러스 일체형 합성 데크플레이트의 제조방법
DE102011100633A1 (de) * 2011-05-05 2012-11-08 Pilepro Llc Verfahren zur Herstellung eines Stahlprofils
US9845599B2 (en) * 2014-04-23 2017-12-19 Nucor Corporation Structural steel decking system and method of securing
US9863146B2 (en) 2015-05-14 2018-01-09 Nucor Corporation Structural panel systems with a nested sidelap and method of securing
WO2017165305A1 (en) 2016-03-21 2017-09-28 Nucor Corporation Structural systems with improved sidelap and buckling spans
US12529221B2 (en) 2022-04-28 2026-01-20 Verco Decking, Inc. Dovetail decking system with a full top flange sidelap and method of securing
USD1105497S1 (en) 2022-04-28 2025-12-09 Verco Decking, Inc. Dovetail decking panel

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Publication number Priority date Publication date Assignee Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US12270202B2 (en) 2019-04-23 2025-04-08 Epic Metals Corporation Roof deck

Also Published As

Publication number Publication date
WO2004061249A1 (en) 2004-07-22
GB0300213D0 (en) 2003-02-05
NZ541319A (en) 2008-11-28
AU2004203734B2 (en) 2009-10-15
GB2397074A (en) 2004-07-14
DE602004026403D1 (de) 2010-05-20
ATE463629T1 (de) 2010-04-15
CA2512633A1 (en) 2004-07-22
GB2397074B (en) 2006-10-11
CA2512633C (en) 2011-05-03
EP1587996A1 (de) 2005-10-26
AU2004203734A1 (en) 2004-07-22

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