EP1601052B1 - Mehrfachabzweigpressverbinder - Google Patents

Mehrfachabzweigpressverbinder Download PDF

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Publication number
EP1601052B1
EP1601052B1 EP05076886A EP05076886A EP1601052B1 EP 1601052 B1 EP1601052 B1 EP 1601052B1 EP 05076886 A EP05076886 A EP 05076886A EP 05076886 A EP05076886 A EP 05076886A EP 1601052 B1 EP1601052 B1 EP 1601052B1
Authority
EP
European Patent Office
Prior art keywords
compression connector
wire port
tap wire
tap
body portion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP05076886A
Other languages
English (en)
French (fr)
Other versions
EP1601052A1 (de
Inventor
Robert L. Sokol
Robert W. Kossak
Brian Keller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panduit Corp
Original Assignee
Panduit Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/669,391 external-priority patent/US6846989B2/en
Application filed by Panduit Corp filed Critical Panduit Corp
Publication of EP1601052A1 publication Critical patent/EP1601052A1/de
Application granted granted Critical
Publication of EP1601052B1 publication Critical patent/EP1601052B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/186—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section using a body comprising a plurality of cable-accommodating recesses or bores

Definitions

  • the present invention is directed to a multi-tap compression connector, and more particularly, to a split multi-tap compression connector that can accommodate different size tap wires.
  • multi-tap compression connectors can be found in the following U.S. Patents: 3,009,987 which was used to draft the preamble of claim 1; 5,103,068; 5,200,576; 6,452,103; 6,486,403; 6,525,270; 6,538,204 and 6,552,271.
  • DE 1,277,975 discloses a device for parallel connection of cables, which comprises multiple sections.
  • US 3,340,352 discloses a connector assembly having a plurality of connector elements.
  • none of these prior art compression connectors have a first collapsible link positioned between the first and second tap wire ports, and a second collapsible link positioned between the third and fourth tap wire ports.
  • none of these prior art compression connectors have a first angled crumple zone positioned between the first and second side tap wire ports, and a second angled crumple zone positioned between the third and fourth side tap wire ports.
  • the compression connector has a first pair of slots extending between the first section and the second section on a first side thereof, and a second pair of slots extending between the first section and the second section on a second side thereof.
  • the first and second pairs of slots are capable of receiving a cable tie for securing wires therein before crimping.
  • a compression connector for securing wires therein.
  • the compression connector has a first body portion connected to a second body portion.
  • Each of the body portions has a hook and a ramp extending therefrom to form a first main wire port, and a hook and a ramp extending therefrom to form a second main wire port.
  • Each of the body portions further has two side tap wire ports, and an angled crumple zone defined between the two tap wire ports.
  • the compression connector has a first pair of slots extending between the first and second body portions on a first side thereof, and a second pair of slots extending between the first and second body portions on a second side thereof.
  • the first and second slots are capable of receiving a cable tie for securing wires therein before crimping.
  • each of the side tap wire ports is positioned between a hook and a ramp. Moreover, each of the side tap wire ports are substantially the same size. Alternatively, each of the side tap wire ports are a different size.
  • Fig. 1 to 12 illustrate examples which do not form part of the invention but which are useful for understanding the invention.
  • FIGS. 1-6 are directed to a compression connector 20
  • FIGS. 7-12 are directed to a compression connector 120
  • FIGS. 13-19 are directed to a compression connector 220.
  • FIG. 1 shows a split multi-tap compression connector 20 secured around main line wires 22 and tap wires 24, 26, after crimping.
  • compression connector 20 is a one-piece member made of electrically conductive material, such as copper.
  • compression connector 20 may be made of any suitable materials or elements that will withstand a crimping operation.
  • compression connector 20 has a first section 28 and a second section 30.
  • first section 28 includes a first body portion 32 having a hook 34 and a ramp 36 extending therefrom to form main wire port 38 in which main line wires 22 can be placed.
  • hook 34 is C-shaped.
  • First section 28 has a first end wall 40 connected to first body portion 32. Tap wire ports 42, 44 are adjacent first end wall 40, and retention tabs 46, 48 extend from first body portion 32 at an oblique angle. Groove 50 is positioned between retention tab 46 and ramp 36, and groove 52 is positioned between retention tab 48 and hook 34. Collapsible link 53 connects first body portion 32 and first end wall 40, and is positioned between tap wire ports 42, 44.
  • Retention tabs 46, 48 increase the overall compressibility of compression connector 20 because tap wire ports 42, 44 can accommodate different size tap wires 24, 26. As shown in FIG. 6, tap wire ports 42, 44 can accommodate large and small diameter tap wires 24, 26. Retention tab 46 minimizes the gap between first end wall 40 and first body portion 32 to improve the positioning and enhance the retention of tap wire 24 in tap wire port 42, before and during the crimping operation. Likewise, retention tab 48 minimizes the gap between first end wall 40 and first body portion 32 to improve the positioning and enhance the retention of tap wire 26 in tap wire port 44, before and during the crimping operation. Preferably, tap wire ports 42, 44 are teardrop-shaped. As best seen in FIG. 3. tap wire port 42 is larger than tap wire port 44. However, as shown in FIG. 8, tap wire ports 42, 44 may be the same size.
  • Second section 30 is identical to first section 28.
  • second section 30 includes a second body portion 54 having a hook 56 and a ramp 58 extending therefrom to form main wire port 60 in which main line wires 22 can be placed.
  • hook 56 is C-shaped.
  • Second section 30 has a second end wall 62 connected to second body portion 54.
  • Tap wire ports 64, 66 are adjacent second end wall 62, and retention tabs 68, 70 extend from second body portion 54 at an oblique angle.
  • Groove 72 is positioned between retention tab 68 and ramp 58, and groove 74 is positioned between retention tab 70 and hook 56.
  • Collapsible link 75 connects second body portion 54 and second end wall 62, and is positioned between tap wire ports 64, 66.
  • a central body portion 76 connects first body portion 32 and second body portion 54.
  • compression connector 20 includes two slots 78, 80 cut through compression connector 20. Slots 78, 80 provide space to loop a cable tie (not shown) to secure main line wires 22 and tap wires 24, 26 to compression connector 20 before crimping.
  • FIGS. 1-6 show compression connector 20 having slots 78, 80, it is likewise contemplated that compression connector 20 may not have any slots.
  • FIGS. 7-12 A second example is illustrated in FIGS. 7-12.
  • a split multi-tap compression connector 120 is substantially the same as compression connector 20 illustrated in FIGS. 1-6, except the tap wire ports are substantially the same size.
  • compression connector 120 functions similarly to compression connector 20 illustrated in FIGS. 1-6.
  • C-shaped compression connector 20 allows for partial hands-free installation because hooks 34, 56 can be hung around main line wires 22 while tap wire 24 is inserted into tap wire ports 42, 64, and tap wire 26 is inserted into tap wire ports 44, 66.
  • Main wire port 38 and one of tap wire ports 42 or 44 must be utilized. The remaining tap wire port 42 or 44 may be utilized or left empty.
  • main wire port 60 and one of tap wire ports 64 or 66 must be utilized. The remaining tap wire port 64 or 66 may be utilized or left empty.
  • Compression connector 20 is crimped with one single crimp over first section 28 and second section 30.
  • Compression connector 20 is crimped using a crimp tool (not shown), such as Panduit ® CT-2940 crimp tool, fitted with a pair of crimp dies (not shown), such as Panduit ® CD-940H-250 crimp dies.
  • a crimp tool such as Panduit ® CT-2940 crimp tool
  • a pair of crimp dies such as Panduit ® CD-940H-250 crimp dies.
  • the outer radius of hooks 34, 56, first end wall 40 and second end wall 62 are smaller than the inner radius of the crimping dies and, thus, two die contact points are created.
  • hooks 34, 56 encircle wires 22, resulting in a connection having improved electrical and mechanical performance.
  • FIG. 13 shows a split multi-tap compression connector 220 secured around main line wires 222, 224 and tap wires 226, 228, after crimping.
  • compression connector 220 is a one-piece member made of electrically conductive material, such as copper.
  • compression connector 220 may be made of any suitable materials or elements that will withstand a crimping operation.
  • compression connector 220 has a first section 230 and a second section 232.
  • First section 230 includes a first body portion 234 having hooks 236, 238 and ramps 240, 242 extending therefrom to form conductor receiving channels 244, 246 in which main line wires 222, 224 can be placed, as shown in FIG. 18.
  • hooks 236, 238 are C-shaped.
  • S-shaped compression connector 220 allows for partial hands-free installation because hooks 236, 238 can be hung around main line wires 222, 224 while tap wires 226, 228 are inserted into side tap wire ports 248, 250.
  • Non-coplanar side tap wire ports 248, 250 create an angled beam crumple zone, as shown in FIGS.
  • the outer radius of hooks 236, 238 is smaller than the inner radius of the crimping dies (not shown) and, thus, two die contact points 252, 254 are created.
  • ramps 240, 242 wrap hooks 236, 238 around main line wires 222, 224.
  • the angled beam crumple zone interlocks side tap wire ports 248, 250 to retain tap wires 226, 228 therein.
  • Second section 232 is identical to first section 230.
  • Second section 232 includes a second body portion 256 having hooks 258, 260 and ramps 262, 264 extending therefrom to form conductor receiving channels 266, 268 in which main line wires 222, 224 can be placed.
  • hooks 258, 260 are C-shaped.
  • S-shaped compression connector 220 allows for partial hands-free installation because hooks 258, 260 can be hung around main line wires 222, 224 while tap wires 226, 228 are inserted into side tap wire ports 270, 272.
  • the outer radius of hooks 258, 260 is smaller than the inner radius of the crimping dies and, thus, two die contact points 274, 276 are created.
  • a central body portion 278 connects first body portion 234 and second body portion 256.
  • the disclosed invention provides a split multi-tap compression connector having improved retention of tap wires before and during the crimping operation.
  • the above-described illustrated embodiments and preferred embodiments of the invention are not an exhaustive listing of the form such a compression connector in accordance with the invention might take; rather, they serve as exemplary and illustrative of embodiments of the invention as presently understood.
  • a compression connector having three or more tap wire ports is contemplated to be within the scope of the invention as defined in the appended claims. Many other forms of the invention are believed to exist.

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Claims (8)

  1. Pressverbinder (220) zum sichern von Drähte (222, 224, 226, 228) darin, wobei der Pressverbinder (220) aufweist:
    einen ersten Körperabschnitt (234), welcher einen ersten Haken (236), sowie eine sich davon erstreckende erste Rampe (240), um einen ersten Hauptdraht-Durchlass (244) zu bilden, und einen zweiten Haken (238), sowie eine sich davon erstreckende zweite Rampe (242), um einen zweiten Hauptdraht-Durchlass (246) zu bilden, aufweist, dadurch gekennzeichnet, dass der erste Körperabschnitt (234) weiters einen ersten seitlichen Abzweigdraht-Durchlass (248), sowie einen diesem gegenüberliegenden zweiten seitlichen Abzweigdraht-Durchlass (250) aufweist, wobei zwischen dem ersten seitlichen Abzweigdraht-Durchlass (248) und dem zweiten seitlichen Abzweigdraht-Durchlass (250) eine erste winkelige Knautschzone festgelegt ist.
  2. Pressverbinder (220) nach Anspruch 1, welcher weiters einen zweiten Körperabschnitt (256) aufweist, der einen dritten Haken (258) und eine sich davon erstreckende dritte Rampe (262), um einen dritten Hauptdraht-Durchlass (266) zu bilden, sowie einen vierten Haken (260) und eine sich davon erstreckende vierte Rampe (264), um einen vierten Hauptdraht-Durchlass (268) zu bilden, aufweist, wobei der zweite Körperabschnitt (256) weiters einen dritten seitlichen Abzweigdraht-Durchlass (270), sowie einen diesem gegenüberliegenden vierten seitlichen Abzweigdraht-Durchlass (272) aufweist, wobei eine zweite winkelige Knautschzone zwischen dem dritten seitlichen Abzweigdraht-Durchlass (270) und dem vierten Abzweigdraht-Durchlass (272) festgelegt ist.
  3. Pressverbinder (220) nach Anspruch 2, wobei jeder der ersten (248), zweiten (250), dritten (270) und vierten (272) Abzweigdraht-Durchlässe im Wesentlichen ringförmig sind.
  4. Pressverbinder (220) nach Anspruch 2, wobei der erste seitliche Abzweigdraht-Durchlass (248) und der zweite seitliche Abzweigdraht-Durchlass (250) im Wesentlichen gleich groß sind, und/oder wobei der dritte seitliche Abzweigdraht-Durchlass (270) und der vierte seitliche Abzweigdraht-Durchlass (272) im Wesentlichen gleich groß sind.
  5. Pressverbinder (220) nach Anspruch 2, wobei ein mittlerer Körperabschnitt (278) den ersten Körperabschnitt (234) und den zweiten Körperabschnitt (256) miteinander verbindet.
  6. Pressverbinder (220) nach Anspruch 2, welcher weiters einen ersten Schlitz, der sich zwischen dem ersten Körperabschnitt (234) und dem zweiten Körperabschnitt (256) an einer ersten Seite davon erstreckt, sowie einen zweiten Schlitz, der sich zwischen dem ersten Körperabschnitt (234) und dem zweiten Körperabschnitt (256) an einer zweiten Seite davon erstreckt, wobei der erste Schlitz und der zweite Schlitz einen Kabelbinder aufnehmen, um die Drähte (222, 224, 226, 228) darin vor einem Crimpen zu sichern.
  7. Pressverbinder (220) nach Anspruch 2, wobei der erste seitliche Abzweigdraht-Durchlass (248) zwischen dem ersten Haken (236) und der zweiten Rampe (242) angeordnet ist, und wobei der zweite seitliche Abzweigdraht-Durchlass (250) zwischen der ersten Rampe (240) und dem zweiten Haken (238) angeordnet ist, und/oder wobei der dritte seitliche Abzweigdraht-Durchlass (270) zwischen dem dritten Haken (258) und der vierten Rampe (264) angeordnet ist, und wobei der vierte seitliche Abzweigdraht-Durchlass (272) zwischen der dritten Rampe (262) und dem vierten Haken (260) angeordnet ist.
  8. Pressverbinder (220) nach Anspruch 1 oder 2, wobei der erste (236) und der zweite (238) Haken im Wesentlichen C-förmig sind.
EP05076886A 2002-09-26 2003-09-26 Mehrfachabzweigpressverbinder Expired - Lifetime EP1601052B1 (de)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US41368602P 2002-09-26 2002-09-26
US413686P 2002-09-26
US46703103P 2003-04-30 2003-04-30
US467031P 2003-04-30
US10/669,391 US6846989B2 (en) 2002-09-26 2003-09-24 Multi-tap compression connector
US669391 2003-09-24
EP03256065A EP1403965B1 (de) 2002-09-26 2003-09-26 Mehrfachabzweigpressverbinder

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP03256065A Division EP1403965B1 (de) 2002-09-26 2003-09-26 Mehrfachabzweigpressverbinder
EP03256065.8 Division 2003-09-26

Publications (2)

Publication Number Publication Date
EP1601052A1 EP1601052A1 (de) 2005-11-30
EP1601052B1 true EP1601052B1 (de) 2006-12-27

Family

ID=35140625

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05076886A Expired - Lifetime EP1601052B1 (de) 2002-09-26 2003-09-26 Mehrfachabzweigpressverbinder

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EP (1) EP1601052B1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7655863B2 (en) * 2008-04-16 2010-02-02 Panduit Corp. Multi-port compression connector with single tap wire access port

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3009987A (en) * 1959-06-23 1961-11-21 Penn Union Electric Corp Connector
DE1277975B (de) * 1960-10-25 1968-09-19 Alois Schiffmann Dipl Kfm Klemme fuer die parallele Verbindung von Kabeln mit verschiedenen Durchmessern
US5036164A (en) * 1990-07-25 1991-07-30 Burndy Corporation Multiple tap ground connector
US5396033A (en) * 1992-12-09 1995-03-07 Thomas & Betts Corporation H-tap compression connector
US6452103B1 (en) * 1997-08-19 2002-09-17 Thomas & Betts International, Inc. Compression connector

Also Published As

Publication number Publication date
EP1601052A1 (de) 2005-11-30

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