EP1634352B1 - Pince a sertir - Google Patents

Pince a sertir Download PDF

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Publication number
EP1634352B1
EP1634352B1 EP04790977A EP04790977A EP1634352B1 EP 1634352 B1 EP1634352 B1 EP 1634352B1 EP 04790977 A EP04790977 A EP 04790977A EP 04790977 A EP04790977 A EP 04790977A EP 1634352 B1 EP1634352 B1 EP 1634352B1
Authority
EP
European Patent Office
Prior art keywords
crimping
motor
crimping tool
actuator
deformation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04790977A
Other languages
German (de)
English (en)
Other versions
EP1634352A1 (fr
Inventor
Uwe Mühlhauser
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bernhard Schaefer Werkzeug und Sondermaschinen GmbH
Original Assignee
Bernhard Schaefer Werkzeug und Sondermaschinen GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bernhard Schaefer Werkzeug und Sondermaschinen GmbH filed Critical Bernhard Schaefer Werkzeug und Sondermaschinen GmbH
Priority to PL04790977T priority Critical patent/PL1634352T3/pl
Publication of EP1634352A1 publication Critical patent/EP1634352A1/fr
Application granted granted Critical
Publication of EP1634352B1 publication Critical patent/EP1634352B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B21D39/046—Connecting tubes to tube-like fittings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
    • B25B27/146—Clip clamping hand tools
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
    • H01R43/0428—Power-driven hand crimping tools
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/0486—Crimping apparatus or processes with force measuring means

Definitions

  • the invention relates to a motor-driven crimping tool comprising a support column on which two crimping tools are mounted, one of which is fixed and the other in a guide of the support column is displaceable, a signal-actuated motor with a motor housing which is rigidly secured to the support column and an actuator encloses that is connected to the displaceable crimping tool and a controller for operating the motor.
  • Such a crimping tool is known. It is used in the connection of electrically conductive cables of a diameter of several millimeters and is operated by a pressurized with compressed air piston / cylinder unit. This has a comparatively large effective diameter in order to generate the forces required for a crimping process using the working pressures of 6 or 12 bar available in customary compressed air networks. Accordingly, the crimping tool is cumbersome to use and, in particular, less suitable for use in difficult to access places.
  • a motor-driven crimping tool with a receptacle for a composite of two pressing jaws crimping tool.
  • the crimping tool includes a signal actuable motor having a motor housing rigidly secured to the receptacle and enclosing an actuator connected to the crimping tool and a controller for actuating the motor.
  • the motor is an electric motor with a rotor rotating about an axis.
  • a deformation or pressure sensor is provided, which is adapted to detect the resulting during the crimping mechanical deformation of the actuator and transforms into a signal that corresponds to the size of the deformation proportional.
  • the deformation sensor is signal conductively connected to the controller of the motor and causes a return of the displaceable crimping tool to its original position upon the occurrence of a signal which exceeds an arbitrarily adjustable value.
  • a motor-driven crimping tool is known with a support column on which two crimping tools are mounted, one of which is fixed and the other in a guide of the support column is displaceable.
  • the actuator for moving the movable crimping jaw is formed by a threaded spindle cooperating with a threaded nut.
  • the invention has for its object to further develop a crimping tool of the type mentioned that results in a reduced size. This object is achieved with a crimping tool of the type mentioned with the features of claim 1.
  • the dependent claims relate.
  • the crimping tool comprises a support column on which two crimping tools are mounted, one of which is fixed and the other is displaceable in a guide of the support column, a signal-actuated motor with a motor housing which is rigidly fixed to the support column, and a transmission housing including an actuator connected to the slidable crimping tool and a controller for actuating the motor, the motor being an electric motor having a rotor rotating about an axis, wherein at least one crimping tool and / or the actuator provide a strain sensor on the tag column is suitable for detecting the resulting during the crimping, mechanical deformation of the support column, at least one crimping tool and / or the actuator is suitable and transforms into a signal that corresponds to the size of the deformation proportional and wherein the deformation sensor with the control of the motor signal conductively connected is and one Returning the slidable crimping tool to its original position causes a signal to reach or exceed an arbitrarily adjustable value when
  • Electric motors with a rotor rotating about an axis are characterized by an excellent robustness and have a correspondingly long longevity.
  • the conversion of the fast rotational movement in a slow forward movement of the displaceable crimping tool of a crimping tool always requires the use of a transmission with an extremely high transmission ratio and a correspondingly large switch-off inertia.
  • the size of the crimping tool according to the invention is significantly reduced compared to the known design. As a result, it can easily be used in tight places, for example at assembly sites located inside motor vehicles.
  • the actuator has a cooperating between the rotor and the movable crimping tool with a threaded rod threaded rod.
  • a gear housing is provided, in which the threaded rod axially immovable and rotatable and the threaded nut is axially displaceable and non-rotatably received.
  • the threaded rod is expediently supported on at least one ball bearing. It is therefore particularly easy to rotate and therefore requires only low driving forces. The engine can be reduced accordingly in terms of its size.
  • the deformation sensor on the support column is used, it has proven to be advantageous if it is positioned between the fixed crimping tool and the attachment point of the motor housing.
  • the attachment to the support column can be carried out in an elongated design by means of spaced in the direction of the force introduction direction machine screws. Any elastic deformations of the support column are transmitted directly to the sensor and converted into a signal that is proportional to the size of the deformation. It can therefore be evaluated and used to control the motor to obtain error-free crimping and avoid damage caused by overload. Since the signal directly controls the motor in the embodiment according to the invention, bypassing the gear reduction, the achievement of both objectives is assured to an excellent degree.
  • the deformation sensor is formed by an electrical tension and / or pressure sensor.
  • the resulting during the intended use deformations can be characterized excellent and capture directly.
  • a motor-driven crimping tool is shown in longitudinal or cross-sectional view, comprising a support column 1, on which two crimping tools 2, 3 are mounted, one of which 2.fest and the other 3 in a guide the support column 1 is displaceable, a signal-actuatable motor 5 with a motor housing 6 which is rigidly secured to the support column 1, and an actuator 7 which is connected to the displaceable crimping tool 3, and a controller for actuating the motor 5.
  • the motor fifth consists of an electric motor with a rotor rotating about an axis. This is connected by a belt drive 12 with the actuator 7, which is formed by a threaded spindle which is supported by ball bearings on a gear housing 9.
  • the gear housing 9 comprises in the lower part of a guide of hexagonal profile, as seen in Figure 2.
  • the actuator 7.1 is mounted, which is designed in the manner of a threaded nut and carries the displaceable crimping tool 3 at the lower end of the drawing.
  • the displaceable crimping tool 3 opposite lying at the lower end of the support column 1 is a festgelagertes, further crimping tool 2 is provided.
  • Deformation sensors 8 may be exclusively, alternatively or cumulatively provided on the support column 1, at least one crimping tool 2, 3 and / or the actuator 7, 7.1. In most cases, the use of a single sensor is sufficient. This can be attached particularly advantageous to the support column 1 and replace easily in case of damage.
  • the control needed to operate the illustrated crimping tool is not shown in the drawing. It is generally integrated into the motor housing 6 and is protected at this point to a particularly good extent from mechanical damage.
  • a key switch is generally provided. This causes via the not shown in the drawings control a rotation of the rotor contained in the electric motor.
  • the rotation is transmitted through the belt drive 12 to the trained as a threaded spindle actuator 7, which is in engagement with the internal thread of the designed like a threaded nut actuator 7.1.
  • This is prevented by a hexagonal guide of the gear housing 9 from following the rotational movement of the actuator 7, while the latter supported on ball bearings in the axial direction on both sides in the gear housing 9 and thereby to an axially directed Evasive movement is prevented.
  • the control which is not reproduced in the drawing, causes a reversal of the motor in the opposite direction of rotation and thus an immediate return of the movable crimping tool to its starting position. A plastic deformation or even damage to the crimping tool is thereby reliably avoided.
  • the actuation of the pressure switch triggers a downward relative bearing of the displaceable crimping tool, which, however, causes the implementation of a crimping process.
  • the wire ends to be connected are jointly enclosed by a crimp, which normally consists of metallic material and is plastically deformed such that the two wire ends are subsequently connected inseparably by the crimp. The necessary forces are considerable. They are enlarged until sufficient, plastic deformation of the crimp has occurred.
  • the value in this regard differs depending on the size of the crimp and can be determined very easily in the experiment. He will achieved, then at least one of the sensors 8 triggers a reversal of the motor 5 and a return of the displaceable crimping tool to its original position. Thus, the required, firm connection of the two wire or cable ends is achieved at each subsequent crimping, without causing damage to the crimping tool. Also, use in the connection of other, columnar body is possible.
  • the crimping tool according to the invention is characterized by an extremely high robustness and good manageability.
  • the electrical energy required for operation can easily be supplied using thin, flexible cables.
  • a use of difficult-to-reach places of use is nothing contrary.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Hand Tools For Fitting Together And Separating, Or Other Hand Tools (AREA)
  • Materials For Medical Uses (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
  • Dowels (AREA)

Claims (7)

  1. Pince à sertir commandée par moteur, comprenant une colonne support (1) sur laquelle sont montés deux outils à sertir (2, 3) dont l'un (2) est fixe et l'autre (3) est déplaçable dans un guide (4) de la colonne support (1), un moteur (5) actionnable par signal avec un carter moteur (6) fixé rigidement sur la colonne support (1), et un carter d'engrenage (9) qui enferme un actionneur (7) lequel est relié à l'outil à sertir déplaçable (3) ainsi qu'une commande pour actionner le moteur (5), le moteur (5) étant un moteur électrique équipé d'un rotor en rotation autour d'un axe, sur la colonne support (1) étant prévu au moins un outil à sertir (2, 3) et/ou sur l'actionneur (7, 7.1) un capteur de déformation (8) lequel est apte à détecter la déformation mécanique résultant de l'opération de sertissage de la colonne support (1), d'au moins un outil à sertir (2, 3) et/ou de l'actionneur (7, 7.1) et la transforme en un signal qui correspond proportionnellement à l'ampleur de la déformation, le capteur de déformation (8) étant relié à la commande du moteur (5) de manière à transmettre des signaux et induisant un retour de l'outil à sertir déplaçable (3) dans sa position de départ à l'apparition d'un signal lequel atteint ou dépasse une valeur réglable arbitrairement, le carter d'engrenage (9) et le carter moteur (6) étant disposés l'un à côté de l'autre et l'actionneur et le rotor du moteur électrique (5) étant reliés par un entraînement par courroie (12).
  2. Pince à sertir selon la revendication 1, caractérisée en ce que l'actionneur comporte une tige filetée coopérant entre le rotor et l'outil à sertir déplaçable (3) avec un écrou fileté.
  3. Pince à sertir selon la revendication 2, caractérisée en ce que la tige filetée est logée dans le carter d'engrenage (9) de manière non déplaçable axialement et mobile et l'écrou fileté l'est de manière déplaçable axialement et non mobile.
  4. Pince à sertir selon la revendication 3, caractérisée en ce que la tige filetée est en appui sur au moins un roulement à billes.
  5. Pince à sertir selon l'une des revendications 2 à 4, caractérisée en ce que la tige filetée et le rotor sont reliés par l'entraînement par courroie.
  6. Pince à sertir selon l'une des revendications 1 à 5, caractérisée en ce que le capteur de déformation (8) est disposé sur la colonne support (1) entre l'outil à sertir fixe (2) et l'endroit de fixation du carter moteur (6).
  7. Pince à sertir selon l'une des revendications 1 à 6, caractérisée en ce que le capteur de déformation (8) est formé par un capteur de traction et/ou de pression électrique.
EP04790977A 2003-10-30 2004-10-28 Pince a sertir Expired - Lifetime EP1634352B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL04790977T PL1634352T3 (pl) 2003-10-30 2004-10-28 Szczypce do zagniatania

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10350952A DE10350952A1 (de) 2003-10-30 2003-10-30 Crimpzange
PCT/EP2004/012207 WO2005043692A1 (fr) 2003-10-30 2004-10-28 Pince a sertir

Publications (2)

Publication Number Publication Date
EP1634352A1 EP1634352A1 (fr) 2006-03-15
EP1634352B1 true EP1634352B1 (fr) 2007-04-04

Family

ID=34529989

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04790977A Expired - Lifetime EP1634352B1 (fr) 2003-10-30 2004-10-28 Pince a sertir

Country Status (6)

Country Link
EP (1) EP1634352B1 (fr)
AT (1) ATE358903T1 (fr)
DE (2) DE10350952A1 (fr)
ES (1) ES2285533T3 (fr)
PL (1) PL1634352T3 (fr)
WO (1) WO2005043692A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102004043776B3 (de) * 2004-09-10 2006-06-14 Bernhard Schäfer Werkzeug- und Sondermaschinenbau GmbH Motorisch angetriebene Crimpvorrichtung
DE102011056851A1 (de) * 2010-12-22 2012-06-28 Rennsteig Werkzeuge Gmbh Zange
EP2786845B1 (fr) * 2013-04-03 2016-03-16 FELCO Motion SA Outil électroportatif
EP2826598B1 (fr) * 2013-07-17 2016-12-28 Wezag GmbH Werkzeugfabrik Outil de presse avec dispositif limiteur d'une force de pressage mecanique
CN104875162A (zh) * 2015-06-11 2015-09-02 赵士立 一种固定螺栓自动旋转拔取器

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0184204A1 (fr) * 1984-12-06 1986-06-11 Siemens Aktiengesellschaft Réglage de puissance pour machines à sertir
DE3719442A1 (de) * 1987-06-11 1988-12-22 Pfisterer Elektrotech Karl Tragbare presse zur herstellung von pressverbindungen
SE8803688D0 (sv) * 1988-10-17 1988-10-17 C A Weidmueller Gmbh & Co Handverktyg med elektrisk drift
JPH06104067A (ja) * 1992-09-18 1994-04-15 Nichifu Tanshi Kogyo:Kk 手持ち式の圧着機
JPH07176358A (ja) * 1992-12-25 1995-07-14 Daiichi Denki:Kk 電動式端子圧着工具
DE29806179U1 (de) * 1998-04-03 1998-10-08 Connectool GmbH & Co., 32758 Detmold Crimpzange
US6196045B1 (en) * 1999-12-20 2001-03-06 Chromatography Research Supplies, Inc. Powered crimping tool
EP1397231B1 (fr) * 2001-06-19 2007-03-21 Von Arx Ag Outil de moulage par compression dote d'une broche destinee a la compression d'elements de couplage
DE10161717B4 (de) * 2001-12-15 2019-10-10 Glw - Elektrotechnische Bauteile Kunststoffverarbeitung Gmbh Vorrichtung zum nicht manuellen Vercrimpen
DE10246514A1 (de) * 2002-10-04 2004-04-15 REMS-WERK Christian Föll und Söhne GmbH & Co. Tragbares Werkzeug

Also Published As

Publication number Publication date
DE10350952A1 (de) 2005-06-09
WO2005043692A1 (fr) 2005-05-12
ES2285533T3 (es) 2007-11-16
EP1634352A1 (fr) 2006-03-15
ATE358903T1 (de) 2007-04-15
PL1634352T3 (pl) 2007-08-31
DE502004003413D1 (de) 2007-05-16

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