EP1644175A1 - Procede pour produire une piece composite matiere plastique/metal - Google Patents

Procede pour produire une piece composite matiere plastique/metal

Info

Publication number
EP1644175A1
EP1644175A1 EP04740157A EP04740157A EP1644175A1 EP 1644175 A1 EP1644175 A1 EP 1644175A1 EP 04740157 A EP04740157 A EP 04740157A EP 04740157 A EP04740157 A EP 04740157A EP 1644175 A1 EP1644175 A1 EP 1644175A1
Authority
EP
European Patent Office
Prior art keywords
hollow body
plastic
water
thermoplastic
oil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP04740157A
Other languages
German (de)
English (en)
Inventor
Martin Klocke
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lanxess Deutschland GmbH
Original Assignee
Lanxess Deutschland GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lanxess Deutschland GmbH filed Critical Lanxess Deutschland GmbH
Publication of EP1644175A1 publication Critical patent/EP1644175A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14598—Coating tubular articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14836—Preventing damage of inserts during injection, e.g. collapse of hollow inserts, breakage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2023/00—Tubular articles
    • B29L2023/004—Bent tubes

Definitions

  • the invention relates to a method for producing a plastic-metal composite component, at least consisting of a hollow body made of metal or
  • Plastic which has at least one opening and is injection molded with thermoplastic and / or partially or completely overmolded.
  • Hollow chamber composite components consisting of a half shell and a cover plate are known, for example, from DE-A 198 48 516. To connect the half shell with the cover plate.
  • Injection molded thermoplastic is used for the cover plate or the cover shell.
  • the half-shell and the cover plate have e.g. a peripheral edge, which is provided with openings on which e.g. Riveted connections made of molded plastic are attached.
  • beads can also be provided, on which a shear-resistant, positive connection can also be produced by means of molded plastic.
  • DE-A 198 48 516 discloses other methods for connecting two or more molded parts, such as welding, gluing, flanging, clinching, riveting, which can be used individually or in combination for connecting molded parts.
  • the highly mechanically stressable hollow chamber lightweight components are used, for example, in vehicle construction.
  • the object of the present invention is to provide a method for producing a plastic-metal composite component which consists of at least one hollow body made of metal or plastic, in which the hollow body is not deformed when molded and / or extrusion-coated with thermoplastic.
  • the invention relates to a method for producing a plastic-metal, composite component, at least consisting of a hollow body made of metal or plastic, which has at least one opening and is injected with thermoplastic and / or is partially or completely extrusion-coated, characterized in that at Injection and / or extrusion coating of the hollow body is completely filled with an incompressible liquid.
  • the incompressible liquid with which, according to the invention, the hollow body is filled with thermoplastic during the injection molding or overmolding of the hollow body, prevents the plastic deformation of the hollow body by the injection pressure.
  • the incompressible liquid provides the necessary back pressure against the spray pressure.
  • a maximum pressure of 130 bar is applied to the incompressible liquid.
  • the incompressible liquid can be, for example, water, a water-oil mixture, in particular an oil-in-water emulsion, a water-glycol mixture or a (mineral) oil.
  • Such liquids are, for example, as hydraulic liquids of the HFA category (oil-in-water emulsions or solutions, which more known as 80% water), HFB (water-in-oil emulsion with a water content of approx. 45%) and HFC (polymer-water or water-glycol mixture with a water content of at least 35%). It is also possible to use electro-viscous or magnetoviscose liquids.
  • the hollow body has at least one opening through which the incompressible liquid is supplied before injection with plastic and is discharged again after injection.
  • the hollow body is preferably filled with the liquid after the hollow body has been inserted into the injection mold. However, the filled hollow body can also be inserted into the injection mold. After the hollow body has been filled with the liquid, the opening is closed by a • lid, stopper or the like.
  • the hollow body can have any shape. In particular, it can also be branched, angled, curved, round or angular, since any shape can be filled by the incompressible liquid.
  • the hollow body is preferably a one-piece hollow body, i.e. the hollow body is closed on all sides with the exception of at least one opening. If the hollow body is in several parts, the connection points of the molded parts must be liquid-tight. This can be done, for example, by the shaped parts being connected by means of a material connection, e.g. by welding, gluing or in a cold joining process, in particular in the case of molded parts made of aluminum. If the film parts are not connected to one another in a liquid-tight manner, for example by clamping, screwing or material shaping, seals can also be provided.
  • Preferred metals for the hollow body are steel, nickel, chromium, iron, copper, zinc, titanium, aluminum and magnesium and alloys of these metals.
  • the wall thickness of the hollow body can be chosen arbitrarily. The wall thickness is typically 1 to 3 mm.
  • thermoplastic plastics for example polycarbonate (PC), thermoplastic polyurethane (PU), polyester, in particular polyethylene terephthalate (PET), polystyrene (PS), syndiotactic polystyrene, acrylonitrile-butadiene-styrene (ABS), polypropylene oxide (PPO), polysulfone (PSO), polyphenylene sulfide (PPS), polyimide (PI), polyketone
  • PC polycarbonate
  • PU thermoplastic polyurethane
  • PET polyethylene terephthalate
  • PS polystyrene
  • ABS acrylonitrile-butadiene-styrene
  • PPO polypropylene oxide
  • PSO polysulfone
  • PPS polyphenylene sulfide
  • PI polyimide
  • PEEK polyamide
  • PA polybutylene terephthalate
  • PP polypropylene
  • PE polyethylene
  • thermoplastic for the injection molding or overmolding of the hollow body
  • PA polyamide
  • PET polyethylene terephthalate
  • PBT polybutylene terephthalate
  • PS polystyrene
  • ABS acrylonitrile butadiene styrene
  • PBT polybutylene terephthalate
  • PU thermoplastic polyurethane
  • Polyolefin in particular polypropylene (PP), polyethylene (PE), polycarbonate (PC), polypropylene oxide
  • Polyphenylene sulfide PPS
  • polyimide PI
  • PEEK polyether ether ketone
  • the support of the hollow body with an incompressible liquid makes it possible to inject or overmold hollow bodies of any shape with thermoplastic material.
  • the hollow body no longer has to be supported against the injection pressure by internal support elements in order to avoid plastic deformation or collapse of the hollow body.
  • Figure 1 shows a metal-plastic composite component, produced by the method according to the invention
  • Figure 2 is a longitudinal section of the metal-plastic composite component of Figure 1 in the injection mold
  • FIG. 1 shows a metal-plastic composite component 1 which has been produced by the method according to the invention.
  • the composite component 1 consists of a tubular hollow body 2 made of metal.
  • the hollow body 2 has curvatures.
  • the hollow body 2 has different diameters at different points.
  • the hollow body 2 has two openings 4, 4.
  • the hollow body 2 is overmolded with ⁇ thermoplastic plastic.
  • the overmoldings 3, 3', 3" represent functional elements.
  • Figure 2 shows the metal-plastic composite component 1 in an injection mold 7 in longitudinal section.
  • the hollow body 2 is closed at its openings 4, 4 'with stopper-like slides 5, 5' after the injection mold has been closed and before it is filled with the incompressible liquid.
  • the slide 5 has a bore 6 through which the incompressible liquid is fed into the hollow body.
  • the slides 5,5 'do not seal completely, so that the trapped air can escape.
  • the hollow body 2 is completely filled, it is completely closed by the slides 5, 5 '. By closing completely, pressure is built up in the hollow body.
  • the hollow body 2 is filled or emptied by a hydraulic control which controls the pressure, the direction of flow or the flow stop.
  • a tubular hollow body 2 made of sheet steel with a diameter of 100 mm and a sheet thickness of .2 mm is inserted into the injection mold 7.
  • the hollow body 2 is overmolded in a ring around the circumference over a width of 40 mm with glass fiber reinforced polyamide 6 (PA 6 GF30).
  • the thickness of the plastic layer is 3 mm.
  • the overmold is plastically deformed during the overmolding
  • the steel sheet is pressed in by about 30 mm.
  • the molded body 2 according to Example 1 is after insertion into the
  • Injection mold 7 filled with oil. A pressure of approx. 90 bar is applied to the liquid.
  • the hollow body 2 is then extrusion coated with glass fiber reinforced polyamide 6 (PA 6 GF30) analogously to example 1.
  • PA 6 GF30 glass fiber reinforced polyamide 6
  • the incompressible liquid provided a sufficiently high counter pressure against the injection pressure, so that the deformation was less than 1 mm. The plastic deformation is reduced to such an extent that the plastic-metal composite component 1 can take over all the intended structural structures.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

L'invention concerne un procédé pour produire une pièce composite matière plastique/métal (1), au moins constitué d'un corps creux en métal ou en matière plastique (2), qui présente au moins une ouverture (4, 4') et sur lequel on réalise un moulage par injection et/ou un surmoulage partiel ou total avec un thermoplaste. Lors de l'injection et/ou du surmoulage, le corps creux est entièrement rempli d'un liquide incompressible.
EP04740157A 2003-07-02 2004-06-22 Procede pour produire une piece composite matiere plastique/metal Withdrawn EP1644175A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10329710A DE10329710A1 (de) 2003-07-02 2003-07-02 Verfahren zur Herstellung eines Kunststoff-Metall-Verbundbauteils
PCT/EP2004/006728 WO2005002825A1 (fr) 2003-07-02 2004-06-22 Procede pour produire une piece composite matiere plastique/metal

Publications (1)

Publication Number Publication Date
EP1644175A1 true EP1644175A1 (fr) 2006-04-12

Family

ID=33546795

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04740157A Withdrawn EP1644175A1 (fr) 2003-07-02 2004-06-22 Procede pour produire une piece composite matiere plastique/metal

Country Status (6)

Country Link
US (1) US20050001354A1 (fr)
EP (1) EP1644175A1 (fr)
KR (1) KR20060025199A (fr)
CN (1) CN1878648A (fr)
DE (1) DE10329710A1 (fr)
WO (1) WO2005002825A1 (fr)

Families Citing this family (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2900123B1 (fr) 2006-04-25 2009-02-06 Faurecia Bloc Avant Element structurel pour vehicule automobile et procede de fabrication d'un tel element.
DE102007059057B4 (de) * 2006-12-06 2016-10-06 Daimler Ag Verfahren zur Herstellung eines Verbundbauteils
DE102007017415B4 (de) 2007-04-13 2016-06-02 Daimler Ag Verbundbauteil aus einem mittels Innenhochdruck umgeformten Hohlprofil und zumindest einem Spritzgusselement
US20090029076A1 (en) * 2007-07-27 2009-01-29 Husky Injection Molding Systems Ltd. Metal-Molded Article Made By Mold Assembly
DE102007054004A1 (de) * 2007-11-13 2009-05-14 Daimler Ag Verbundbauteil und Verfahren zur Herstellung eines Verbundbauteils
DE102008040967A1 (de) 2008-08-04 2010-02-11 Leibniz-Institut Für Polymerforschung Dresden E.V. Werkstoff-Kunststoff-Verbunde und Verfahren zu ihrer Herstellung
DE102009039081B4 (de) * 2009-08-27 2020-03-05 Daimler Ag Verfahren zum Herstellen eines Verbundbauteils
DE102010053732A1 (de) * 2010-10-25 2012-04-26 Daimler Ag Drehstabfeder oder Wankstabilisator für ein Kraftfahrzeug sowie Verfahren zu deren Herstellung
DE102010055824A1 (de) * 2010-12-23 2012-06-28 Fischer Hydroforming Gmbh Verfahren zur Herstellung eines Verbundbauteils und Verbundbauteil
FR2984207B1 (fr) * 2011-12-15 2014-08-08 Rehau Sa Procede de fabrication d'un ensemble tubulaire thermoplastique comportant un element fonctionnel surmoule et produit ainsi obtenu.
FR3029824B1 (fr) * 2014-12-16 2017-06-09 Tristone Flowtech Solutions (Tfs) Ensemble tubulaire thermoplastique comportant un element fonctionnel surmoule et son procede de fabrication
DE102014018599A1 (de) * 2014-12-17 2016-06-23 Stiebel Eltron Gmbh & Co. Kg Verfahren zum Herstellen eines Kunststoff-Druckbehälters für ein Haustechnikgerät und Kunststoff-Druckbehälter
FR3033516B1 (fr) 2015-03-10 2017-12-08 Arkema France Procede de surmoulage d'un composant en polyamide par une matrice polyolefine
EP3539744A1 (fr) * 2018-03-14 2019-09-18 LANXESS Deutschland GmbH Technologie de composites pour profilés creux
EP3539743B1 (fr) 2018-03-14 2021-08-11 LANXESS Deutschland GmbH Technologie de composites pour profilés creux
DE102018207839A1 (de) * 2018-05-18 2019-11-21 Volkswagen Aktiengesellschaft Spritzgießverfahren zur Herstellung eines Verbundbauteiles
EP3715083A1 (fr) * 2019-03-28 2020-09-30 LANXESS Deutschland GmbH Technologie de composites pour profilés creux
JP7451856B2 (ja) * 2019-08-27 2024-03-19 三桜工業株式会社 固定部材付き樹脂管の製造方法及び固定部材付き樹脂管の製造装置
DE102021208630A1 (de) * 2021-08-09 2023-02-09 Mahle International Gmbh Verfahren zur Herstellung eines Hybridbauteils

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US2999272A (en) * 1957-10-09 1961-09-12 Studebaker Packard Corp Machine for forming pre-stressed hollow articles
FR2460195A1 (fr) * 1979-07-02 1981-01-23 Ferrary J P Procede de fabrication d'une jante de cycle ou de cyclomoteur
US4696840A (en) * 1985-12-13 1987-09-29 The Procter & Gamble Company Blown bag-in-box composite container and method and apparatus for making the same
US4743481A (en) * 1986-11-26 1988-05-10 Flex Technologies, Inc. Molding process for articles having an irregular shaped internal passage
US5190803A (en) * 1988-11-25 1993-03-02 Bayer Aktiengesellschaft Structural shell with reinforcing ribs connected via perforations
JP3443140B2 (ja) * 1993-10-04 2003-09-02 富士重工業株式会社 多層プラスチック成形体とその製造方法
DE19848516A1 (de) * 1998-10-21 2000-04-27 Bayer Ag Hohlkammer-Leichtbauteil
DE10014332C2 (de) * 2000-03-24 2002-03-14 Basf Ag Verbundbauteil und Verfahren zur seiner Herstellung

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Title
See references of WO2005002825A1 *

Also Published As

Publication number Publication date
CN1878648A (zh) 2006-12-13
DE10329710A1 (de) 2005-02-10
WO2005002825A1 (fr) 2005-01-13
US20050001354A1 (en) 2005-01-06
KR20060025199A (ko) 2006-03-20

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