EP1699116A2 - Prise avec membre d'étanchéité pour les contacts sertis et/ou dispositif de retenue de câble - Google Patents
Prise avec membre d'étanchéité pour les contacts sertis et/ou dispositif de retenue de câble Download PDFInfo
- Publication number
- EP1699116A2 EP1699116A2 EP06003774A EP06003774A EP1699116A2 EP 1699116 A2 EP1699116 A2 EP 1699116A2 EP 06003774 A EP06003774 A EP 06003774A EP 06003774 A EP06003774 A EP 06003774A EP 1699116 A2 EP1699116 A2 EP 1699116A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- injection molding
- housing
- connector
- molding compound
- contact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
- H01R13/5845—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the strain relief being achieved by molding parts around cable and connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49176—Assembling terminal to elongated conductor with molding of electrically insulating material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
- Y10T29/4921—Contact or terminal manufacturing by assembling plural parts with bonding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49204—Contact or terminal manufacturing
- Y10T29/49208—Contact or terminal manufacturing by assembling plural parts
- Y10T29/4922—Contact or terminal manufacturing by assembling plural parts with molding of insulation
Definitions
- the invention relates to a connector, preferably for use in the automotive sector, according to the features of the preamble of patent claim 1.
- plugs or sockets which have a prefabricated housing.
- This prefabricated housing is made of an electrically non-conductive material and is produced for example in a plastic injection molding process.
- This housing has contact chambers into which contact partners (eg contact pins or contact sockets) can be inserted and fixed there.
- the contact partners are located at the end of an electrical conductor and are electrically contacted with this.
- the electrical contacting of the contact partner to the electrical conductor is preferably carried out by a crimped connection, which is advantageous in terms of contact reliability and durability, especially in automotive applications.
- EP 1 122 840 A1 requires that the electrical conductors, which may be, for example, strands or wires with an insulating jacket, have to be inserted into the injection molding tool in a predeterminable arrangement. This is necessary so that the injection molding compound can effectively form the seal. So far, these electrical conductors have been clamped together, but it can come through the resulting gusset in the Caribbeankleemmung to overjections in the outlet area, ie the transition from the prefabricated housing in the direction of the electrical conductors.
- the invention is therefore based on the contract, to avoid the disadvantages described above, in particular to reduce the tooling costs and thus the manufacturing cost of a connector to simplify the injection molding and thereby maintain the sealing effect with respect to the longitudinal water-tightness or even increase.
- a latch which can be inserted into the prefabricated housing before the start of the injection molding process and prevents ingress of injection molding compound into a contact region of the at least one contact partner, this latch not forming part of an injection molding tool for shaping and processing the injection molding compound.
- This solution has the advantage that such bars can be prefabricated with the described function easily and inexpensively, for example in a plastic injection molding process, for which they need to be used after their production only in a corresponding recess in the prefabricated housing, after there the contact partners in the Contact chambers have been used.
- the geometric shape of a bolt can be readily adapted to any housing shape, so that in a particularly advantageous manner with changes in the housing shape and correspondingly changed latch can be used without the injection mold must be adjusted.
- the latch according to the invention is a simple component which is inserted into the prefabricated housing before encapsulation and, after the shaping and processing of the injection molding compound, remains in the housing or can be removed therefrom to form a seal.
- the bolt is clamped during the encapsulation process in order to prevent penetration of the encapsulation material in the contact chambers. Due to the clamping and the direct contact with encapsulation material, the bolt can not always be easily removed. From an electrical point of view, a separation of the two rows of contacts is given by the bolt and to see as an advantage.
- Usual are injection molds, but in principle can be applied by a casting the bolt technology also.
- the invention provides that a plurality of electrical conductors in a predeterminable position to each other festlegbares element is provided, said element is at least partially, in particular completely, umgewandbar with the injection molding compound.
- This element has the task of positioning the several electrical conductors to one another in a predeterminable position relative to one another, so that over-spraying in the outgoing region is avoided.
- Such an element comes in single-row connectors into consideration when the electrical conductors strands, cables or the like, ie individual conductors are.
- the element according to the invention can be used in a single-row design of the connector, since this defines the transition region of the electrical conductor in the direction of the housing of the connector.
- Particularly advantageous is the application of the element according to the invention in two- or multi-row versions of the connector, as here by the plurality of individual electrical conductors or the presence of several superimposed films, optical fibers, or the like It is particularly important that a defined position of the electrical conductors in the transition region is achieved to achieve the longitudinal water-tightness.
- this element which is also designed as a spacer element, between the individual electrical conductors (strands, cables, foils, optical waveguides and the like) in the clamping region of the injection molding tool significantly improves the clamping and positional positioning. As a result, no gussets arise.
- a lower temperature stress on the electrical conductor is given, since the temperature can be distributed over a larger area and, if appropriate, can also be dissipated in the direction of the electrical conductors and in the direction of the housing.
- the inventive element optimally surrounded with injection molding compound (lapped), so that the best possible longitudinal water resistance is achieved.
- the element according to the invention for fixing the position and fixing the individual electrical conductors is part of the housing and manufactured in one piece with this.
- This has the advantage that the housing can already be made in one piece, in particular in an injection molding process, with the element for fixing the position, thereby further simplifying the manufacturing process of the connector. Because after the contact partners have been used in the individual contact chambers of the housing, can manually or automatically, the electrical conductors are fixed to the element, in particular clamped.
- the bolt to prevent the ingress of injection molding compound into the contact chambers and the element for fixing the individual electrical conductors in a predetermined position to each other form a one-piece component, wherein the bolt is connected via a spacer element with the element for fixing the position.
- this one-piece component which is also inexpensive in a plastic injection molding process can be produced, on the one hand prevents the penetration of the injection molding compound into the contact chambers when surrounding the end portion of the housing with the injection molding compound, but at the same time allows the determination of the individual electrical conductors to each other and with respect to a predeterminable position on the housing, thereby forming and processing the injection molding compound to achieve the seal and the longitudinal water-tightness can be optimally performed
- FIG. 1 shows a connector 1 according to the invention before and after encapsulation with an injection molding compound.
- the connector 1 has a prefabricated housing 2, wherein this prefabricated housing 2 is produced in a plastic injection-molding process with an opening 22 and is formed in two rows in this example.
- the prefabricated housing 2 has according to the number of used contact partners (not shown here) contact chambers 3, in which these contact partners are used and fixed there.
- the Contact partners themselves are arranged at the end of electrical conductors 4 and contacted with these electrically, wherein the electrical contact preferably via a crimped connection, but alternatively also via other connections (eg soldering) are connectable.
- a connector 1 prepared in this way and shown in the left-hand illustration of FIG. 1 is inserted into an injection molding tool, an injection molding compound 5 (see right-hand illustration in FIG. 1) surrounding the housing 2 and the end region of the electrical conductors 4 with the injection molding step to be carried out.
- This injection molding compound 5 has the task of sealing the transition region from the housing 2 in the direction of the electrical conductors 4 and to produce longitudinal water-tightness there.
- the injection molding tool has for shaping and processing corresponding inner contours, wherein prior to insertion of the prepared connector 1 in the injection mold still in a recess in the prefabricated housing 2, an inventive latch 6 must be used.
- This bar 6 causes that after insertion of the prepared connector 1 in the injection mold and the subsequent shaping and processing of the injection molding compound 5, this can not penetrate in the direction of the contact region of the contact partners, ie in the direction of the contact chambers 3.
- Figure 2 shows an inventive element for fixing the position in a predetermined position to each other of the electrical conductors 4, wherein this element 7 can also be produced in a plastic injection molding process.
- the shape of the element 7 is such that it receives the individual electrical conductors 4 (for example, by a clamping operation) and fixes their position relative to one another.
- the latch 6 and the element 7 for fixing the position of the electrical conductors 4 form a one-piece component, wherein bolt 6 and element 7 are connected to each other via a spacer 8.
- the injection molding process for the production of the connector 1 is further improved, as are protected by the latch 6 on the one hand, the contact chambers from ingress of injection molding compound, but on the other hand, the individual electrical conductors 4 have a defined position to each other, so in the subsequent injection molding process, the injection molding 5 electrical conductor 4 flows around optimally.
- This Injection molding process with the injection-molding compound 5 is shown in the second illustration from the right of Figure 2. In the right-hand illustration of FIG. 2 it can be seen that after the executed injection-molding process, the spacer 8 has been removed. This is not necessarily required, but offers itself to increase the compactness of the manufactured connector 1.
- the spacer 8 is formed according to the invention via predetermined breaking points on the latch 6 and / or the element 7 in order to be able to break it off easily. It is also conceivable that such a predetermined breaking point is present only on the element 7, so that there the spacer element 8 can be canceled while the latch 6 is to remain on the spacer 8 when the latch 6 is to be removed from the housing 2.
- FIGS. 3 and 4 show plug connectors 1 according to the invention, a plug being shown in FIG. 3 and a socket in FIG. 4. These embodiments differ by the prefabricated housing, but the basic principle of the bolt 6 and the element 7 and their operation is maintained.
- the separately produced plug according to Figure 3 and sockets of Figure 4 are plugged together in their subsequent use, on the one hand is ensured by this mating operation and the design of the prefabricated housing that in the mating area and thus in the contact area no water or moisture can penetrate. So that this does not take place from the direction of the electrical conductors 4, just the injection-molding compound 5 is present in the transition region of the housing 2 in the direction of the electrical conductors 4.
- the latch 6 is not shown, but present.
- the element 7 for fixing the position of the individual electrical conductors 4 is integrally formed with the housing 2 and manufactured together with this.
- a bolt 6 is not necessarily present, since a bolt is not necessarily required on the plug side, since it is possible to press the pin contacts. Nevertheless, the latch 6 may be present in such a case with a plug.
- latch 6 and the element 7 can be separate components, are integrally connected to one another (in particular via the spacer 8) or combinations thereof can be realized.
- Figure 5 shows a connector with a latch according to the invention in section according to Figure 1. Visible is the prefabricated housing 2 with its contact chambers 3, in each of which a contact partner 9 is inserted, which is arranged at the end of the electrical conductor 4 and electrically contacted with this.
- the finished connector 1 shown already has the injection molding compound 5 as a seal, wherein the latch 6 has prevented that the injection molding compound 5 penetrates into the contact chambers 3 and thus into the contact region of the contact partner 9.
- the element 7 for fixing the position of the electrical conductor 4 is present to each other.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102005009441A DE102005009441A1 (de) | 2005-03-02 | 2005-03-02 | Steckverbinder mit einer Crimp-Abdichtung und/oder einer Kabelhalterung |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1699116A2 true EP1699116A2 (fr) | 2006-09-06 |
| EP1699116A3 EP1699116A3 (fr) | 2008-01-23 |
| EP1699116B1 EP1699116B1 (fr) | 2013-01-02 |
Family
ID=36579754
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06003774A Expired - Lifetime EP1699116B1 (fr) | 2005-03-02 | 2006-02-24 | Prise avec membre d'étanchéité pour les contacts sertis et/ou dispositif de retenue de câble |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US7370413B2 (fr) |
| EP (1) | EP1699116B1 (fr) |
| DE (1) | DE102005009441A1 (fr) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1916747A1 (fr) * | 2006-10-25 | 2008-04-30 | Hirschmann Automation and Control Gmbh | Procédé de fabrication d'un connecteur à fiches avec décharge de traction et connecteur à fiches fabriqué selon ce procédé |
| EP1906420A3 (fr) * | 2006-09-26 | 2008-06-18 | Matsushita Electric Works, Ltd. | Commutateur rotatif |
| EP2348585A3 (fr) * | 2010-01-26 | 2013-04-17 | HONDA TSUSHIN KOGYO Co., Ltd. | Connecteur de câble |
| EP3145040A1 (fr) * | 2015-09-18 | 2017-03-22 | Hirschmann Automotive GmbH | Câbles comprenant un point de connexion |
| EP3483991A1 (fr) * | 2017-11-09 | 2019-05-15 | LEONI Kabel GmbH | Procédé de moulage par injection d'au moins une conduite |
| EP3830909B1 (fr) * | 2018-07-31 | 2024-06-26 | Hirschmann Automotive GmbH | Étanchéité améliorée des chambres de contact par rapport à un matériau moulé par injection (plastique) pendant le processus de surmoulage lors de la fabrication d'un connecteur électrique |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7285015B2 (en) | 2005-03-19 | 2007-10-23 | Hirschmann Automotive Gmbh | Multiconductor flat ribbon cable plug connector |
| TW200935686A (en) * | 2008-02-14 | 2009-08-16 | Solteam Electronics Co Ltd | Power socket and its metal pins, and manufacturing method for the metal pins |
| US20100238621A1 (en) * | 2009-03-20 | 2010-09-23 | Tracy Mark S | Insert-molded conductor |
| US7997931B2 (en) * | 2009-12-11 | 2011-08-16 | Aerovironment, Inc. | Waterproof electrical connector and system |
| DE202010006401U1 (de) * | 2010-05-04 | 2011-10-12 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg | Elektrischer Baugruppenanschluss eines Kraftfahrzeugs |
| EP2541691A1 (fr) * | 2011-06-29 | 2013-01-02 | Nexans | Câble avec pièce d'accouplement moulé par injection |
| US8690595B2 (en) | 2012-06-25 | 2014-04-08 | Cooper Technologies Company | Squid connector with coupling feature |
| DE102013215369B4 (de) * | 2013-08-05 | 2026-02-05 | Zf Friedrichshafen Ag | Stecker, Steuergerät und Verfahren zur Herstellung eines Steckers |
| JP6536378B2 (ja) * | 2015-11-24 | 2019-07-03 | 日立金属株式会社 | コネクタ及びその製造方法ならびにワイヤハーネス |
| US11529144B2 (en) * | 2019-02-22 | 2022-12-20 | Covidien Lp | Encapsulated plug assembly for electromechanical surgical devices |
| US20200268389A1 (en) * | 2019-02-22 | 2020-08-27 | Covidien Lp | Encapsulated plug assembly for electromechanical surgical devices |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1122840A1 (fr) | 2000-01-31 | 2001-08-08 | Hirschmann Austria GmbH | Procédé de fabrication d' un connecteur à douille et connecteur à douille |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5580264A (en) * | 1994-08-09 | 1996-12-03 | Sumitomo Wiring Systems, Ltd. | Waterproofed connector |
| JP3517109B2 (ja) * | 1998-03-31 | 2004-04-05 | 矢崎総業株式会社 | 防水コネクタ及び防水コネクタの組立方法 |
| JP2000323226A (ja) * | 1999-03-09 | 2000-11-24 | Sumitomo Wiring Syst Ltd | コネクタ |
| FR2807221B1 (fr) * | 2000-04-04 | 2002-10-04 | Sylea | Connecteur electrique |
| US6832931B1 (en) * | 2004-04-28 | 2004-12-21 | Hon Hai Precision Ind. Co., Ltd. | Electrical cable assembly |
-
2005
- 2005-03-02 DE DE102005009441A patent/DE102005009441A1/de not_active Ceased
-
2006
- 2006-02-24 EP EP06003774A patent/EP1699116B1/fr not_active Expired - Lifetime
- 2006-03-02 US US11/367,025 patent/US7370413B2/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1122840A1 (fr) | 2000-01-31 | 2001-08-08 | Hirschmann Austria GmbH | Procédé de fabrication d' un connecteur à douille et connecteur à douille |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1906420A3 (fr) * | 2006-09-26 | 2008-06-18 | Matsushita Electric Works, Ltd. | Commutateur rotatif |
| US7829811B2 (en) | 2006-09-26 | 2010-11-09 | Panasonic Electric Works Co., Ltd. | Rotary switch |
| EP1916747A1 (fr) * | 2006-10-25 | 2008-04-30 | Hirschmann Automation and Control Gmbh | Procédé de fabrication d'un connecteur à fiches avec décharge de traction et connecteur à fiches fabriqué selon ce procédé |
| EP2348585A3 (fr) * | 2010-01-26 | 2013-04-17 | HONDA TSUSHIN KOGYO Co., Ltd. | Connecteur de câble |
| EP3145040A1 (fr) * | 2015-09-18 | 2017-03-22 | Hirschmann Automotive GmbH | Câbles comprenant un point de connexion |
| EP3483991A1 (fr) * | 2017-11-09 | 2019-05-15 | LEONI Kabel GmbH | Procédé de moulage par injection d'au moins une conduite |
| EP3830909B1 (fr) * | 2018-07-31 | 2024-06-26 | Hirschmann Automotive GmbH | Étanchéité améliorée des chambres de contact par rapport à un matériau moulé par injection (plastique) pendant le processus de surmoulage lors de la fabrication d'un connecteur électrique |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102005009441A1 (de) | 2006-09-14 |
| EP1699116A3 (fr) | 2008-01-23 |
| EP1699116B1 (fr) | 2013-01-02 |
| US7370413B2 (en) | 2008-05-13 |
| US20060207092A1 (en) | 2006-09-21 |
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