EP1741532A2 - Procédé de fabrication d'un regard - Google Patents
Procédé de fabrication d'un regard Download PDFInfo
- Publication number
- EP1741532A2 EP1741532A2 EP06013902A EP06013902A EP1741532A2 EP 1741532 A2 EP1741532 A2 EP 1741532A2 EP 06013902 A EP06013902 A EP 06013902A EP 06013902 A EP06013902 A EP 06013902A EP 1741532 A2 EP1741532 A2 EP 1741532A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- concrete
- layer
- manhole base
- bottom layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0038—Machines or methods for applying the material to surfaces to form a permanent layer thereon lining the outer wall of hollow objects, e.g. pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0046—Machines or methods for applying the material to surfaces to form a permanent layer thereon to plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/168—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for holders or similar hollow articles, e.g. vaults, sewer pits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
Definitions
- the invention relates to a method for producing a manhole base made of concrete with individually designable channel using a mold with a mold core surrounded by a mold core, on which at least one channel of the manhole bottom predetermining molded body is placed on the preferably a demolding aid forming separation medium is applied, a concrete mixture filled into the mold and the manhole base thus produced is removed from the mold after at least partial consolidation.
- the molded body which may be composed of individual segments, consists in particular of a rigid foam plastic, which is removed from the finished manhole base as is knocked out. If the individual segments or the shaped body have a rough surface, a cut film or a liquid or pasty substance can be applied to this, which facilitates demolding. Independently of this, the molded body or its segments are arranged directly on the preferably roof-shaped inclined outside of the bottom of the mold core and releasably connected, for example by means of screws.
- the mandrel has a tapering towards the bottom of the manhole base to be produced shape, wherein at least two Gerinneform stresses are provided adjacent to the outer surface of the mandrel.
- the EP-B-0 755 760 refers to a device for forming sewer manholes in which the manhole and flumes form a monolith.
- To form the channel several molds forming a mold are arranged on the mold core, via which the gradient of the channel is predetermined.
- shaft bottoms For the production of sewer manholes prefabricated shaft bottoms can be used, which can be used in existing formwork systems.
- the shaft bottoms are made separately from the manholes, so that a storage is required to create manholes with individual course and slope of the channel or the berm (see prospectus PRECO, ZNL P.V. Holding AG, D-31600 Uchte).
- the shaft bottom shaft inside of polyurethane and has on the back a Splitting with this protruding reinforcement.
- the present invention has for its object to provide a method of the type mentioned in such a way that can be made on site shaft floors with customizable gutter and Bermenverlauf, with rework after removal from the mold or other work on the manhole base, as far as its berm and flume affected are not required.
- the object is achieved according to the invention essentially by arranging on the mandrel a reusable shaped body on which, if appropriate after application of the separating medium, a bottom layer forming the bottom of the manhole base is applied to which the concrete mixture is directly or indirectly applied.
- Indirect means here that a connection to the concrete enabling connecting layer is applied to the soil layer before curing.
- a Bermendeckel and one or more of the channel predetermining mold elements are arranged on the mandrel, wherein the Bermendeckel forms with the or the mold elements, the shaped body.
- the shaped body comprises a reusable Bermendeckel, so that regardless of the design of the surface of the mandrel desired inclinations of the berm are easily produced.
- the berm and the channel may consist of a material that is designed for the use of the manhole base, so z. B. is chemically resistant or resistant to service water.
- a composition of the moldings and thus an individual design of the manhole base can be done so that cost savings are given. It is also unnecessary to transport prefabricated shaft bottoms to the production locations of the manhole bases.
- a plastic material for forming the bottom layer is applied to the shaped body as is sprayed on.
- B. in the form of a Besplittung or sanding and / or in the soil layer is introduced in sections in this extending reinforcement. This can be one or more iron wires such as spirals.
- the reinforcement is based solely on the soil layer.
- the bottom layer Since the reusable molded body is of high stability, that is, the bottom layer does not have to perform self-supporting function in producing the manhole base, as is the case with the prefabricated manhole bottoms separately manufactured according to the prior art and to be transported to the manufacturing location of the manhole base, the bottom layer can be formed relatively thin.
- the invention provides, in particular, for the bottom layer to be applied with a thickness d of 1 mm ⁇ d ⁇ 10 mm, in particular 2 mm ⁇ d ⁇ 8 mm.
- a silicone material can be used, which can also be brushed or sprayed onto the molding.
- the use of films or other suitable materials is also possible.
- the bottom layer itself ensures that a problem-free demolding of Schachtunteils is possible, can be dispensed with the release agent.
- the mold 10 for producing a sewer manhole base.
- the mold 10 consists in a known manner from a mold shell 12, which surrounds a mandrel 14. Height-adjustable inserts 16 may be provided in the floor area in order to make the upper edge of the manhole base part to the desired extent.
- the mold jacket 12 may consist of steel or fiberglass reinforced UP in the usual way. The same applies to the mold core 14th
- a reusable molded body 18 is arranged, which may be made of plastic or metal, for example.
- the molded body 18 comprises a Bermendeckel 20 and Course and geometry of the channel or the vorradedes essay chute 22.
- the Bermendeckel 20 and the attachment chute 22 may be separate components or integrally formed.
- socket connections 24 are individually interpretable in their dimensions and depending on the use of manhole base to be produced.
- socket connections 24 and attachment channels 22 can also be composable components.
- a separating layer 26 is preferably applied to it. This is in particular a substance based on silicone.
- the release layer 26 may be painted or sprayed on. The use of release liners is also possible.
- a bottom layer 28 is applied, the material is designed for the application of the manhole base.
- the bottom layer 28 is made of plastic, preferably polyurethane is mentioned.
- the bottom layer 28 is preferably sprayed on.
- a reinforcement 34 may preferably be introduced in the form of iron spirals, which extends in regions both in the bottom layer 28 and the Be attitude or Besandung. Subsequently, the concrete 32 is filled in the mold 10.
- the molding in particular steel or plastic come into question.
- the molded body is composed of individual parts, wherein plug-in, screw or magnetic connections are preferred to call to connect the parts.
- its thickness or its diameter should be at least 3.8 mm.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
- Sewage (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL06013902T PL1741532T3 (pl) | 2005-07-08 | 2006-07-05 | Sposób wytwarzania dolnej części studni |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102005032323A DE102005032323B3 (de) | 2005-07-08 | 2005-07-08 | Verfahren zur Herstellung eines Schachtunterteils |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1741532A2 true EP1741532A2 (fr) | 2007-01-10 |
| EP1741532A3 EP1741532A3 (fr) | 2009-10-07 |
| EP1741532B1 EP1741532B1 (fr) | 2013-01-16 |
Family
ID=37192582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06013902A Active EP1741532B1 (fr) | 2005-07-08 | 2006-07-05 | Procédé de fabrication d'un regard |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP1741532B1 (fr) |
| DE (1) | DE102005032323B3 (fr) |
| PL (1) | PL1741532T3 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014167135A1 (fr) * | 2013-04-12 | 2014-10-16 | Bfs Betonfertigteilesysteme Gmbh | Procédé et dispositif pour la production d'un élément structural d'un canal |
| US10603818B2 (en) | 2014-06-10 | 2020-03-31 | Bfs Betonfertigteilsysteme Gmbh | Method and apparatus for producing a sewer pipe element |
| CN110978256A (zh) * | 2019-12-20 | 2020-04-10 | 辽宁衍水水工水泥制品集团有限公司 | 一种立式生产预制混凝土箱涵的方法 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010030241A1 (de) * | 2010-06-17 | 2011-12-22 | Bfs Betonfertigteilesysteme Gmbh | Verfahren zur Herstellung einer Negativform zur Herstellung von Betonelementen |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3340126A (en) | 1964-06-03 | 1967-09-05 | Du Pont | Method of forming a laminar tank |
| DE2855201A1 (de) | 1978-12-21 | 1980-07-10 | Bernhard Buecker | Kunststoff-formteil, vorzugsweise aus glasfaserverstaerktem kunststoff, als auskleidungs- oder abdeckungselement |
| US5271193A (en) | 1992-02-21 | 1993-12-21 | Olsen Robert W | Concrete products and methods of fabrication |
| US5383311A (en) | 1993-02-11 | 1995-01-24 | Strickland Industries, Inc. | Lined structure and liner |
| AT1821U1 (de) | 1996-11-29 | 1997-12-29 | Julius Posch Ges M B H Ing | Form für das herstellen von schachtunterteilen |
| US6223475B1 (en) | 2000-03-15 | 2001-05-01 | Jamie Hume | Method and apparatus for lining manholes |
| EP0755760B1 (fr) | 1995-07-28 | 2001-09-19 | Konstantin Varvaroussis | Dispositif pour la fabrication de regards de canalisation |
| DE10315560B3 (de) | 2003-04-05 | 2004-09-09 | Hobas Engineering Gmbh | Verfahren zur Sanierung eines Abwasserschachtes und Verwendung eines zugehörigen Rohres |
| DE10317321A1 (de) | 2003-04-15 | 2004-12-30 | SCHLÜSSELBAUER, Johann | Verfahren und Vorrichtung zur Herstellung von Schachtunterteilen aus Beton |
-
2005
- 2005-07-08 DE DE102005032323A patent/DE102005032323B3/de not_active Expired - Fee Related
-
2006
- 2006-07-05 EP EP06013902A patent/EP1741532B1/fr active Active
- 2006-07-05 PL PL06013902T patent/PL1741532T3/pl unknown
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3340126A (en) | 1964-06-03 | 1967-09-05 | Du Pont | Method of forming a laminar tank |
| DE2855201A1 (de) | 1978-12-21 | 1980-07-10 | Bernhard Buecker | Kunststoff-formteil, vorzugsweise aus glasfaserverstaerktem kunststoff, als auskleidungs- oder abdeckungselement |
| US5271193A (en) | 1992-02-21 | 1993-12-21 | Olsen Robert W | Concrete products and methods of fabrication |
| US5383311A (en) | 1993-02-11 | 1995-01-24 | Strickland Industries, Inc. | Lined structure and liner |
| EP0755760B1 (fr) | 1995-07-28 | 2001-09-19 | Konstantin Varvaroussis | Dispositif pour la fabrication de regards de canalisation |
| AT1821U1 (de) | 1996-11-29 | 1997-12-29 | Julius Posch Ges M B H Ing | Form für das herstellen von schachtunterteilen |
| US6223475B1 (en) | 2000-03-15 | 2001-05-01 | Jamie Hume | Method and apparatus for lining manholes |
| DE10315560B3 (de) | 2003-04-05 | 2004-09-09 | Hobas Engineering Gmbh | Verfahren zur Sanierung eines Abwasserschachtes und Verwendung eines zugehörigen Rohres |
| DE10317321A1 (de) | 2003-04-15 | 2004-12-30 | SCHLÜSSELBAUER, Johann | Verfahren und Vorrichtung zur Herstellung von Schachtunterteilen aus Beton |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014167135A1 (fr) * | 2013-04-12 | 2014-10-16 | Bfs Betonfertigteilesysteme Gmbh | Procédé et dispositif pour la production d'un élément structural d'un canal |
| US10195763B2 (en) | 2013-04-12 | 2019-02-05 | Bfs Betonfertigteilesysteme Gmbh | Method and device for manufacturing a canal component |
| US10603818B2 (en) | 2014-06-10 | 2020-03-31 | Bfs Betonfertigteilsysteme Gmbh | Method and apparatus for producing a sewer pipe element |
| CN110978256A (zh) * | 2019-12-20 | 2020-04-10 | 辽宁衍水水工水泥制品集团有限公司 | 一种立式生产预制混凝土箱涵的方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1741532A3 (fr) | 2009-10-07 |
| PL1741532T3 (pl) | 2013-05-31 |
| EP1741532B1 (fr) | 2013-01-16 |
| DE102005032323B3 (de) | 2007-02-01 |
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