EP1776204A2 - Unite d'avancement de sonotrode pour traiter des pieces aux ultrasons, et procede pour faire fonctionner une unite d'avancement de sonotrode - Google Patents

Unite d'avancement de sonotrode pour traiter des pieces aux ultrasons, et procede pour faire fonctionner une unite d'avancement de sonotrode

Info

Publication number
EP1776204A2
EP1776204A2 EP05769874A EP05769874A EP1776204A2 EP 1776204 A2 EP1776204 A2 EP 1776204A2 EP 05769874 A EP05769874 A EP 05769874A EP 05769874 A EP05769874 A EP 05769874A EP 1776204 A2 EP1776204 A2 EP 1776204A2
Authority
EP
European Patent Office
Prior art keywords
sonotrode
generator
feed unit
converter
unit according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP05769874A
Other languages
German (de)
English (en)
Inventor
Peter Solenthaler
Georg Lang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Telsonic Holding AG
Original Assignee
Telsonic Holding AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Telsonic Holding AG filed Critical Telsonic Holding AG
Publication of EP1776204A2 publication Critical patent/EP1776204A2/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/10Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8242Pneumatic or hydraulic drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/92Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/922Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools
    • B29C66/9221Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power
    • B29C66/92211Measuring or controlling the joining process by measuring or controlling the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force, the mechanical power or the displacement of the joining tools by measuring the pressure, the force or the mechanical power with special measurement means or methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/82Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
    • B29C66/824Actuating mechanisms
    • B29C66/8246Servomechanisms, e.g. servomotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/95Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
    • B29C66/951Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools
    • B29C66/9513Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94 by measuring or controlling the vibration frequency and/or the vibration amplitude of vibrating joining tools, e.g. of ultrasonic welding tools characterised by specific vibration frequency values or ranges

Definitions

  • the object of the invention is to provide a sonotrode feed unit for ultrasonic workpiece machining, for example, the less high frequency Shielding and voting problems with simple ellatechni ⁇ shear concept has.
  • a high-frequency line connection for supplying the converter with energy between the generator and the converter is substantially rigid and covered to the outside.
  • the mobile coupling of the generator together with the converter and / or the sonotrode enables the use of cable connections which are not moved even in the feed phase. This prevents line breaks, disconnected switches, etc.
  • the high-frequency generator and the converter in a common housing is arranged ange ⁇ integrated. On the one hand, this allows a particularly compact design. On the other hand, in addition, the cable between the converter and the generator is protected from damage to the outside.
  • the generator can furthermore be connected or connectable to a feed line and to a control line, which are arranged in a common cable. In this way, leads from the converter and the generator housing containing only an electrical line to the outside.
  • the housing may also be provided with a display and / or with a control panel. This is particularly easy due to the arrangement of the generator in the housing. An operating unit on the housing is particularly intuitive for the user. In the case of large plants, fault finding is possible at a glance directly at the unit of welding.
  • the high-frequency voltage for the converter 7 is generated by a high-frequency (HF) generator 9, which is flange-mounted in the immediate vicinity of the piston-cylinder drive 3 on the side of the base 2 facing away from the longitudinal guide 4.
  • HF high-frequency
  • To transmit the high-frequency voltage from the RF generator to Kon ⁇ verter 7 is the shielded RF cable 10, which are provided due to the spatial proximity of the RF generator 9 to the converter 7 particularly short and with little length to compensate for Sonotroden- delivery movement can.
  • the power supply of the HF generator 9 is gesi ⁇ chert via a standard power cord 11. Even a low-voltage supply is possible.
  • the converter 7 is provided with connection points 15.
  • the generator 9 is provided with connection points 16.
  • Kirsleitun ⁇ conditions 12 between the connection points 15, 16 may be due to the arrangement of converter 7 and generator 9 in a common housing very short, typically less than 20cm long sure ⁇ forms.
  • a short length of the line connection 12 is also obtained if a secondary-side connection 17 of the transformer (not specifically shown) of the generator 9 is closer to the connection points 15 of the converter 7 than the connection of the primary side 18 of the transformer.
  • HF generator 9 and converter 7 creates an extremely compact sonotrode unit 1 ", in which the usual high-frequency problems can be optimally reduced due to a conceivably close association of the two aforementioned components.
  • the HF generator 9 (possibly with converter 7) consist of a correspondingly populated board (see also FIG. 5), which is inserted into a housing, preferably made of aluminum with integral cooling fins.
  • the feed unit 1 '" is also provided with a displaceable limit switch 25, which defines the lower end position. Similarly, an upper limit switch (not shown) can be provided. In addition, the feed unit 1 '"is provided with a stroke limitation 26.
  • an adapter plug 23 is shown schematically.
  • the adapter plug 23 is inserted between the control and power supply unit, not shown, and the plug 22.
  • the adapter plug 23 permits the measurement of parameters, for example the power consumption of the generator 9, which can not be measured / displayed by the generator 9 itself. For reasons of cost and space it is attempted to make the generator 9 as simple as possible. Measurement arrangements for parameters which are not determined by default can thereby be outsourced in a simple manner to such a measuring adapter 23, which can be used variably for a plurality of feed units according to the invention.
  • the adapter plug can be provided with display elements. He may also have a memory with which measurement data can be transmitted in a computer.
  • the adapter can also be connected directly to a computer via suitable interfaces.
  • FIG. 5 shows an exploded view of the feed unit 1 '' 'according to FIG. 4a.
  • FIG. 5 shows a circuit board 27 of the generator 9.
  • the housing 14 made of aluminum is shown, which at the same time serves for receiving and holding the generator, for its protection and shielding, and in particular also for cooling.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Thermal Sciences (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

La présente invention concerne une unité d'avancement de sonotrode pour traiter des pièces aux ultrasons, comprenant une base (2), un système d'entraînement (3) disposé sur la base (2), et un convertisseur (7) avec sonotrode (8) dont les mouvements sont couplés à ceux du système d'entraînement (3). Un générateur haute fréquence (9) est monté de façon statique sur la base (2) au voisinage du système d'entraînement (3) ou est couplé de façon mobile au convertisseur (7) et/ou à la sonotrode (8).
EP05769874A 2004-08-14 2005-08-10 Unite d'avancement de sonotrode pour traiter des pieces aux ultrasons, et procede pour faire fonctionner une unite d'avancement de sonotrode Withdrawn EP1776204A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004039495 2004-08-14
PCT/EP2005/053932 WO2006018415A2 (fr) 2004-08-14 2005-08-10 Unite d'avancement de sonotrode pour traiter des pieces aux ultrasons, et procede pour faire fonctionner une unite d'avancement de sonotrode

Publications (1)

Publication Number Publication Date
EP1776204A2 true EP1776204A2 (fr) 2007-04-25

Family

ID=35266767

Family Applications (1)

Application Number Title Priority Date Filing Date
EP05769874A Withdrawn EP1776204A2 (fr) 2004-08-14 2005-08-10 Unite d'avancement de sonotrode pour traiter des pieces aux ultrasons, et procede pour faire fonctionner une unite d'avancement de sonotrode

Country Status (2)

Country Link
EP (1) EP1776204A2 (fr)
WO (1) WO2006018415A2 (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0813883D0 (en) * 2008-07-30 2008-09-03 Henrob Ltd Joining apparatus and method
ITRE20100006U1 (it) * 2010-04-26 2011-10-27 Marco Casoli Sigillatrice ad ultrasuoni per macchine formatrici e confezionatrici automatiche.
US10300453B2 (en) 2013-10-16 2019-05-28 University Of Iowa Research Foundation Thin layer sonochemistry and sonoelectrochemistry devices and methods

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3667930D1 (de) * 1985-07-12 1990-02-08 Siemens Ag Verfahren zum regeln des prozessverlaufes und zur qualitaetskontrolle beim ultraschallschweissen von werkstuecken.
US4815001A (en) * 1986-05-30 1989-03-21 Crestek, Inc. Ultrasonic wire bonding quality monitor and method
DE19810509C2 (de) * 1998-03-11 2000-02-10 Fraunhofer Ges Forschung Vorrichtung zum Schweißen mit Ultraschall
DE19902691C1 (de) * 1999-01-23 2000-10-26 Sonotronic Nagel Gmbh Vorschubeinheit für eine Ultraschall-Schweißvorrichtung
DE29917831U1 (de) * 1999-10-09 2001-02-22 Eduard Küsters Maschinenfabrik GmbH & Co. KG, 47805 Krefeld Vorrichtung zum Bearbeiten einer Materialbahn mit Ultraschall
DE10009174A1 (de) * 2000-02-26 2001-09-20 Wilhelm Aichele Ultraschall-Bearbeitungsvorrichtung und Ultraschall-Bearbeitungsverfahren

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO2006018415A3 *

Also Published As

Publication number Publication date
WO2006018415A3 (fr) 2006-07-06
WO2006018415A2 (fr) 2006-02-23

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