EP1806082B1 - Elément de construction léger en mousse plastique pour fabriquer cabines de douche, cloisons pour sanitaires ou similaires - Google Patents

Elément de construction léger en mousse plastique pour fabriquer cabines de douche, cloisons pour sanitaires ou similaires Download PDF

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Publication number
EP1806082B1
EP1806082B1 EP20070000282 EP07000282A EP1806082B1 EP 1806082 B1 EP1806082 B1 EP 1806082B1 EP 20070000282 EP20070000282 EP 20070000282 EP 07000282 A EP07000282 A EP 07000282A EP 1806082 B1 EP1806082 B1 EP 1806082B1
Authority
EP
European Patent Office
Prior art keywords
structural element
lightweight structural
wall component
lightweight
synthetic material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20070000282
Other languages
German (de)
English (en)
Other versions
EP1806082A2 (fr
EP1806082A3 (fr
Inventor
Stephan Wedi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wedi GmbH
Original Assignee
Wedi GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wedi GmbH filed Critical Wedi GmbH
Publication of EP1806082A2 publication Critical patent/EP1806082A2/fr
Publication of EP1806082A3 publication Critical patent/EP1806082A3/fr
Application granted granted Critical
Publication of EP1806082B1 publication Critical patent/EP1806082B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT; ACCESSORIES THEREFOR, e.g. TOILET ACCESSORIES
    • A47K3/00—Baths; Showers; Appurtenances therefor
    • A47K3/28—Showers or bathing douches
    • A47K3/283—Fixed showers
    • A47K3/284—Pre-fabricated shower cabinets
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/249921—Web or sheet containing structurally defined element or component
    • Y10T428/249953—Composite having voids in a component [e.g., porous, cellular, etc.]

Definitions

  • the invention relates to a lightweight construction element for the production of shower cubicles, sanitary partitions and the like., which consists of a plastic foam core with at least one outer fabric-reinforced mortar layer and wall portions, which projects for attachment of installation parts, which protrude on the operating side of the lightweight element on the outer surface, with at least one wall part are reinforced, wherein the wall part is inserted from the operating side of the sanitary partition ago in a recess of the plastic foam core.
  • a lightweight component as a component of a set of components for round showers is in DE 41 00 737 C1 to give the knowledge that the foam material used can not be sufficiently stable to attach directly to train or pressure stressed installation parts (taps, handles, etc.) directly therein. It is therefore proposed to cut out parts of the wall material at the necessary locations and glue wall parts made of stronger material, such as lightweight concrete, in these places, where then the installation equipment is attached.
  • lightweight components are according to DE 44 01 086 A1 known, which consist of a plastic foam core and wall area, which are suitable for attachment of installation parts are suitable.
  • the lightweight components are reinforced with a glued mounting frame.
  • a lightweight component of the type mentioned in which the expansion is milled as a groove in the form of a tapering in cross-section to the interior, mirror-symmetrical in cross-section stepped channel with opposite steps, the furrow on the service side is flush with a foam filler element resting on the opposite steps, the material of the wall part is stronger than the plastic foam core, namely a material of the group of water-resistant plastic, water-resistant chipboard or water-resistant plasterboard, and wherein the wall part, which has the shape of a board, is inserted and glued to the bottom of the furrow.
  • the material selection of the wall part is a special challenge. It should be a waterproof or water resistant material. In the prior art lightweight concrete is called. In the context of such Materials can also be used water resistant chipboard or plasterboard.
  • a non-foamed polyurethane with admixtures of thermoplastics and Hifsstoffen has proven to be suitable.
  • a material is known under the brand name Phonotherm®.
  • the desired dimensional stability with 24-hour water storage is in any case less than 1%, preferably it is less than 0.5% for the mentioned material Phonotherm®.
  • the lightweight construction element can be a curved section of a round shower cubicle.
  • the supplementary element that forms the conclusion preferably consists of the same plastic foam as the material of the other lightweight component. It should also have the same mortar coating on one side as the lightweight construction element.
  • the wall part is in one piece and extends over the entire height of the lightweight construction element. In this case, the entire height is used and can be provided with appropriate installation parts, without any restrictions. However, it should not be ruled out that the wall part is also composed of several parts, which can be arranged one above the other or else next to one another.
  • a lightweight component 1 is a curved section of a round shower cubicle.
  • the lightweight construction element 1 consists of a substantially non-elastic foam core 4 made of a plastic, for example polyethylene.
  • the two differently curved main sides 2 and 3 are covered with a hardened concrete or mortar layer 8, which is reinforced with a fiberglass fabric mat.
  • the main pages 2 and 3 can be occupied after the installation of the round shower cubicle, for example, with mosaic tiles or with a visible coating.
  • the materials used for this purpose and for the lightweight components are known per se (see, inter alia DE 100 60 870 C1 ).
  • the illustrated lightweight construction element 1 resembles a crescent moon.
  • the cross section decreases.
  • the edges 5.1 and 5.2 are provided with a slot 6 over their entire height.
  • a groove 10 is milled from the operating side (in this case from the inside), with a stepped cross-sectional channel forming in the cross-section.
  • a wall portion 11 is inserted and glued in the form of a board with a rectangular cross-section.
  • the thickness and width of the wall portion 11 are sized according to the technological needs. More or less heavy installation parts to be attached to the wall part 11, width of the wall part and strength of the surrounding foam of the lightweight element are taken into account.
  • the wall part material should be in the wall part material to a water-repellent, waterproof as possible, which is also inexpensive and relatively light.
  • the lightweight elements should not be much heavier by the installation of the wall part 11. Metallic materials are therefore less suitable. About the height of the lightweight element more such wall parts can be distributed, even at the respective distance. Preferably, however, an embodiment is selected in which the wall part extends over the entire height of the lightweight component.
  • a material for the wall part is preferably a non-foamed polyurethane material, which is made from residues of rigid polyurethane foam as a recycled material.
  • the material is formaldehyde-free and has a plate thickness of about 15 mm in the illustrated embodiment. Its density is 400 to 800 kg / m 3 . Its flexural strength is in the range between 7 and 11 N / mm 2 .
  • the water resistance of the material used is high; even when stored for 24 hours, only a dimensional change of less than 0.5%, in any case less than 1%, occurs.
  • Such a material is commercially available under the trade name Phonotherm®.
  • the foam supplementary element 12 is a panel blank made of a plastic foam sheet coated on one or two sides with a reinforced mortar, which can be easily inserted and glued.
  • the thickness of the foam supplementing element 12 is about 20 mm.
  • the through holes for the installation parts and their screw connections, which end in the wall part, can be easily made with conventional drilling tools.
  • the wall or the parts 11 can also in addition to or instead of bonding on separate Connecting elements, in particular screws 14, be connected to the other parts of the lightweight component.
  • the element can also be plate-shaped and even; it can be designed as an angle element or as a floor panel. It can be mounted in horizontal, vertical or inclined position. Preferably, however, is intended to a vertical position in connection with other wall-like elements, wherein the other elements have no inserted wall portion 11.
  • the foam material of the lightweight component is also suitable for conduit sections 13 or branches outside of the wall parts 11 and the supplementary element 12 are embedded directly in the foam material.
  • hot water pipes can be performed and connected directly to a mixer or a shower head supply, which is statically firmly connected to the wall part.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Epidemiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Finishing Walls (AREA)
  • Bathtubs, Showers, And Their Attachments (AREA)
  • Residential Or Office Buildings (AREA)

Claims (6)

  1. Panneau de construction légère (1) pour la fabrication de cabines de douche, de cloisons de séparation sanitaires et similaires, constitué d'un noyau (4) en mousse plastique doté, sur la face extérieure, d'au moins une couche de mortier (8) armé d'un tissu, ledit panneau (1) comprenant des secteurs renforcées d'au moins un élément mural (11) permettant la fixation de pièces d'équipement qui dépassent de la surface extérieure du côté opérationnel du panneau, ledit élément mural étant inséré, à partir du côté opérationnel, dans un creux du noyau en mousse plastique, caractérisé
    - en ce que ledit creux est une gorge (10) fraisée en forme de canal qui, en coupe transversale, se réduit vers l'intérieur en formant des gradins symétriques sur les côtés opposées,
    - en ce que la gorge (10) est fermée à fleur, du côté opérationnel de la cloison, par un élément en mousse additionnel (12) posé sur les gradins opposés,
    - en ce que le matériau de l'élément mural (11) est plus dur que le noyau en mousse plastique, s'agissant notamment d'un matériau du groupe suivant : matière plastique étanche à l'eau, panneau de particules muni d'un revêtement résistant à l'eau ou placoplâtre muni d'un revêtement résistant à l'eau
    - et en ce que l'élément mural (11), en forme de planche, est placé et collé sur le fond de la gorge (10).
  2. Panneau de construction légère selon la revendication 1, caractérisé en ce que l'élément mural (11) est réalisé en polyuréthane non transformé en mousse additionné de matières thermoplastiques et d'agents auxiliaires.
  3. Panneau de construction légère selon la revendication 1, caractérisé en ce que ledit panneau (1) constitue un tronçon courbe d'une cabine de douche arrondie.
  4. Panneau de construction légère selon la revendication 1, caractérisé en ce que l'élément additionnel (12) est en mousse plastique et revêtu sur un côté d'une couche de mortier identique à celle du panneau (1).
  5. Panneau de construction légère selon l'une quelconque des revendications précédentes, caractérisé en ce que l'élément mural (11) s'étend sur la hauteur totale du panneau (1).
  6. Panneau de construction légère selon l'une quelconque des revendications précédentes, caractérisé en ce que l'élément mural (11) et/ou l'élément additionnel (12) sont reliés aux autres éléments du panneau (1) non seulement grâce au collage, mais en plus par des moyens d'attache, en particulier des vis (14).
EP20070000282 2006-01-07 2007-01-08 Elément de construction léger en mousse plastique pour fabriquer cabines de douche, cloisons pour sanitaires ou similaires Not-in-force EP1806082B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200620000163 DE202006000163U1 (de) 2006-01-07 2006-01-07 Kunststoffschaum-Leichtbauelement zur Herstellung von Duschkabinen, Sanitärabtrennungen u.dgl.

Publications (3)

Publication Number Publication Date
EP1806082A2 EP1806082A2 (fr) 2007-07-11
EP1806082A3 EP1806082A3 (fr) 2008-08-27
EP1806082B1 true EP1806082B1 (fr) 2012-06-27

Family

ID=36915115

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20070000282 Not-in-force EP1806082B1 (fr) 2006-01-07 2007-01-08 Elément de construction léger en mousse plastique pour fabriquer cabines de douche, cloisons pour sanitaires ou similaires

Country Status (5)

Country Link
US (1) US7743562B2 (fr)
EP (1) EP1806082B1 (fr)
DE (1) DE202006000163U1 (fr)
DK (1) DK1806082T3 (fr)
ES (1) ES2390094T3 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109859622B (zh) * 2017-11-30 2020-12-11 云谷（固安）科技有限公司 柔性衬底以及柔性显示屏

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2586612A (en) * 1950-07-21 1952-02-19 Wooster Rubber Company Sink mat
US3765139A (en) * 1972-04-13 1973-10-16 R Litvin Modular construction for bathrooms
US4186536A (en) * 1978-03-09 1980-02-05 Maso-Therm Corporation Composite building module and method for making same
US4232494A (en) * 1979-04-27 1980-11-11 Tamil D. Bauch Composite construction panel
GB8328898D0 (en) * 1983-10-28 1983-11-30 Blue Circle Ind Plc Articles of plastic
US4671026A (en) * 1985-03-08 1987-06-09 Universal-Rundle Corporation Bathtub wall surround kit and seals therefor
ATA242889A (de) 1989-10-23 1995-06-15 Geberit Ag Geschäumter installationsbaustein für sanitäreinrichtungen
US5070549A (en) * 1990-07-18 1991-12-10 Millburn Associates Limited Shower cabinet
DE4100737C1 (fr) 1991-01-12 1992-04-09 Heidelberger Baustofftechnik Gmbh, 6900 Heidelberg, De
US5350884A (en) * 1992-10-26 1994-09-27 Littrell Gary L Exhibition hall electrical floor box
DE4401086C2 (de) 1994-01-15 1997-11-27 Lux Kg Der Lux Vom Fliesenfach Verfahren zur Vorwand-Installation von Sanitärobjekten sowie Halteelement und Installationswand zur Durchführung des Verfahrens
US5997009A (en) * 1997-02-28 1999-12-07 Formica Technology, Inc. Single-piece seal member and method of forming a secondary seal
US6610382B1 (en) * 1998-10-05 2003-08-26 3M Innovative Properties Company Friction control article for wet and dry applications
US6205729B1 (en) * 1998-11-18 2001-03-27 William H. Porter Asymmetric structural insulated panel
US6226943B1 (en) * 1999-01-26 2001-05-08 The Dow Chemical Company Wall system and insulation panel therefor
DE10060870C1 (de) 2000-12-06 2002-08-08 Stephan Wedi Runddusche
US6933036B2 (en) * 2002-07-11 2005-08-23 Textron Inc. Non-skid floor mat design
US6990695B2 (en) * 2002-08-26 2006-01-31 Grayson A Brent Shower pan
DE10313270A1 (de) 2003-03-24 2004-10-28 Villeroy & Boch Ag Funktionelles Wandelement und daraus erstelltes Funktionsmodul für sanitäre Anlagen sowie Bausatz zum Erstellen solcher sanitärer Anlagen

Also Published As

Publication number Publication date
ES2390094T3 (es) 2012-11-06
DK1806082T3 (da) 2012-09-10
US20070157527A1 (en) 2007-07-12
DE202006000163U1 (de) 2006-08-10
EP1806082A2 (fr) 2007-07-11
EP1806082A3 (fr) 2008-08-27
US7743562B2 (en) 2010-06-29

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