EP1807367A1 - Verfahren zur herstellung von glasuren mit komponenten in form von teilchen verschiedener grösse und so erhaltene glasuren - Google Patents
Verfahren zur herstellung von glasuren mit komponenten in form von teilchen verschiedener grösse und so erhaltene glasurenInfo
- Publication number
- EP1807367A1 EP1807367A1 EP05794605A EP05794605A EP1807367A1 EP 1807367 A1 EP1807367 A1 EP 1807367A1 EP 05794605 A EP05794605 A EP 05794605A EP 05794605 A EP05794605 A EP 05794605A EP 1807367 A1 EP1807367 A1 EP 1807367A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- glazes
- components
- residue
- ground
- glaze
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000002245 particle Substances 0.000 title claims abstract description 16
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 239000000843 powder Substances 0.000 claims description 28
- 238000000227 grinding Methods 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 7
- 239000000049 pigment Substances 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 description 19
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 13
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 8
- 239000011787 zinc oxide Substances 0.000 description 8
- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 6
- 229910052681 coesite Inorganic materials 0.000 description 6
- 229910052593 corundum Inorganic materials 0.000 description 6
- 239000010431 corundum Substances 0.000 description 6
- 229910052906 cristobalite Inorganic materials 0.000 description 6
- 239000000377 silicon dioxide Substances 0.000 description 6
- 229910052682 stishovite Inorganic materials 0.000 description 6
- 229910052905 tridymite Inorganic materials 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 239000005995 Aluminium silicate Substances 0.000 description 4
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 4
- 235000012211 aluminium silicate Nutrition 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000010304 firing Methods 0.000 description 4
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 4
- 239000010453 quartz Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229910052882 wollastonite Inorganic materials 0.000 description 4
- 239000010456 wollastonite Substances 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- 238000012512 characterization method Methods 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000010459 dolomite Substances 0.000 description 2
- 229910000514 dolomite Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000010434 nepheline Substances 0.000 description 2
- 229910052664 nepheline Inorganic materials 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000001238 wet grinding Methods 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000009837 dry grinding Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/02—Pretreated ingredients
- C03C1/026—Pelletisation or prereacting of powdered raw materials
Definitions
- glazes are a product of special interest in view of the characteristics of brightness, mechanical strength and coloration that can be imparted to finished products by their application to the semi-finished article.
- glazes normally consist of:
- the present invention enables the aforesaid disadvantages to be overcome and the desired glazes to be prepared by mixing the necessary components already pre-ground in the required amounts and form.
- the various components are ground separately until powders are obtained with dimensions aimed at the final technical result and application, and varying, depending on the application, from about 0 to 5 wt% at 45 ⁇ for glazes and industrial silk-screen printing and from 0 to 1 wt% at 20 ⁇ for glazes and colours for particular applications such as glass, third firing etc. and in any case always depending on the requirements for later use.
- the aforestated grinding can be undertaken using any grinding instrument suitable for the purpose (mills, pressure roller pulverizers, jet mills, track mills and other systems etc.) and can be undertaken under dry or wet conditions.
- Pressure roller pulverizers have proved to be particularly advantageous for grinding as they possess a system of in-line high pressure mills with a wind separator. Grinding is conducted by means of a semi-continuous system i.e. continuous for every type of raw material and with stop and change on changing the component.
- Grinding is continued as aforesaid until powders are obtained with dimensions less than 45 ⁇ . In accordance with a particular embodiment of the process, grinding can proceed until powders with dimensions less than 20 ⁇ are obtained.
- the components in powder form thus obtained can be stored in suitable storage locations and then mixed in the required amounts with possible addition of pigments (which are generally already available in a suitable form or in a form that can be adapted to the required dimensions using other grinding systems).
- Frit 1 CaO 8.7%, MgO 1.9 %, PbO 2.7%, K 2 O 5.3 %, Na 2 O 0.5%, ZnO 8.4%, AI 2 O 3
- the mixture was applied by disc application for single-firing at a density of 1650 g/L on a white paste support and fired with a cycle of 118O 0 C for 45 minutes.
- a glaze mixture identical to the aforesaid one was prepared by simultaneously grinding together the various components in accordance with the usual techniques. The mixture was then applied in a similar manner to that described in example 1 ; the glaze obtained had visually the same surface coating and colour characteristics as that obtained with the process of the invention.
- a glossy glaze was prepared consisting of: 3 frits, kaolin and micronized zirconium.
- Frit 1 CaO 4.8%, K 2 O 2.5 %, Na 2 O 18.5 %, AI 2 O 3 10.1%, B 2 O 3 12.5 %, Fe 2 O 3 0.1%,
- Frit 2 CaO 5.3%, MgO 0.3 %, K 2 O 2.5 %, Na 2 O 5.0%, ZnO 6.3%, AI 2 O 3 6.1% , B 2 O 3
- Frit 3 CaO 4.3%, K 2 O 1.0 %, Na 2 O 5.2%, ZnO 1.1%, AI 2 O 3 7.5%, B 2 O 3 12.4 %, BaO
- Frit 1 quantity 15.7% by weight hourly throughput 3.5 t/h final powder size 1.9% residue at 45 micron
- Frit 2 quantity 50.7% by weight hourly throughput 3.5 t/h final powder size 2.1% residue at 45 micron
- a glaze mixture identical to the aforesaid one, was prepared by simultaneously grinding together the various components in accordance with the usual techniques.
- This glaze has better hardness and stain resistance surface characteristics than known glazes, such characteristics being achieved, as described in the invention, precisely by using raw materials of different particle size distribution targeted for this purpose, A matt glaze was prepared consisting of: 2 frits, clay, dolomite, wollastonite, nepheline, zinc oxide, quartz and corundum in three different particle sizes
- Frit 1 CaO 12.4%, K 2 O 0.4 %, Na 2 O 5.4%, ZnO 10.0%, AI 2 O 3 14.2%, Fe 2 O 3 0.2%,
- Nepheline quantity 10.0% by weight hourly throughput 4.1 t/h final powder size 0.2% residue at 45 micron
- the mixture was applied by disc application at a density of 1680 g/L on a white paste support for single-firing and fired with a cycle of 1170-118O 0 C for 45 minutes. Characterization of the glaze obtained
- the glaze has better abrasion and staining resistance characteristics than glazes of similar chemical composition due to the use of components chosen with targeted differentiated particle size distribution.
- Abrasion resistance is >PEI 4 and in the stain resistance test no visible traces of stains were found according to the standard UNI EN ISO 1045/14.
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Glass Compositions (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Disintegrating Or Milling (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITFI20040191 ITFI20040191A1 (it) | 2004-09-16 | 2004-09-16 | Processo per la produzione di smalti comprendeti componenti a diversa granulometria e composizioni cosi' ottenute |
| PCT/EP2005/054610 WO2006030026A1 (en) | 2004-09-16 | 2005-09-16 | Process for the production of glazes comprising components in the form of particle of various size and the glazes thus obtained |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1807367A1 true EP1807367A1 (de) | 2007-07-18 |
Family
ID=35447486
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05794605A Ceased EP1807367A1 (de) | 2004-09-16 | 2005-09-16 | Verfahren zur herstellung von glasuren mit komponenten in form von teilchen verschiedener grösse und so erhaltene glasuren |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1807367A1 (de) |
| IT (1) | ITFI20040191A1 (de) |
| RU (1) | RU2007114048A (de) |
| WO (1) | WO2006030026A1 (de) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2311365C1 (ru) * | 2006-05-29 | 2007-11-27 | Юлия Алексеевна Щепочкина | Глазурь |
| RU2318744C1 (ru) * | 2006-05-31 | 2008-03-10 | Юлия Алексеевна Щепочкина | Глазурь |
| RU2479554C1 (ru) * | 2011-12-14 | 2013-04-20 | Юлия Алексеевна Щепочкина | Силикатное покрытие для керамического кирпича |
| CN113233766B (zh) * | 2021-06-22 | 2022-08-05 | 景德镇陶瓷大学 | 一种长石质瓷装饰用立体花釉及其应用方法 |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT1262947B (it) * | 1992-06-17 | 1996-07-22 | Bayer Italia Spa | Granulati, processo per la loro preparazione e loro impiego |
| KR950002231B1 (ko) * | 1992-12-29 | 1995-03-15 | 이상철 | 옹기용 무연 유약의 제조방법 |
| US6206958B1 (en) * | 1998-07-17 | 2001-03-27 | Jeneric/Pentron, Incorporated | Dental porcelain compositions |
-
2004
- 2004-09-16 IT ITFI20040191 patent/ITFI20040191A1/it unknown
-
2005
- 2005-09-16 WO PCT/EP2005/054610 patent/WO2006030026A1/en not_active Ceased
- 2005-09-16 RU RU2007114048/03A patent/RU2007114048A/ru unknown
- 2005-09-16 EP EP05794605A patent/EP1807367A1/de not_active Ceased
Non-Patent Citations (2)
| Title |
|---|
| None * |
| See also references of WO2006030026A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| ITFI20040191A1 (it) | 2004-12-16 |
| WO2006030026A1 (en) | 2006-03-23 |
| RU2007114048A (ru) | 2008-10-27 |
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Legal Events
| Date | Code | Title | Description |
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| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
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| 17Q | First examination report despatched |
Effective date: 20090227 |
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| REG | Reference to a national code |
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| STAA | Information on the status of an ep patent application or granted ep patent |
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| 18R | Application refused |
Effective date: 20190504 |