EP1830145A2 - Procédé et dispositif destinés à sécher ou concentrer des matières - Google Patents
Procédé et dispositif destinés à sécher ou concentrer des matières Download PDFInfo
- Publication number
- EP1830145A2 EP1830145A2 EP07102899A EP07102899A EP1830145A2 EP 1830145 A2 EP1830145 A2 EP 1830145A2 EP 07102899 A EP07102899 A EP 07102899A EP 07102899 A EP07102899 A EP 07102899A EP 1830145 A2 EP1830145 A2 EP 1830145A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- substance
- pressure vessel
- drying
- gas
- condenser
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/30—Controlling, e.g. regulating, parameters of gas supply
- F26B21/33—Humidity
- F26B21/333—Humidity by condensing the moisture in the drying medium, which may be recycled, e.g. using a heat pump cycle
Definitions
- the invention relates to a method for drying or concentrating substances, in which a substance to be treated is exposed in a pressure vessel to an atmosphere with reduced pressure relative to the ambient pressure, partially evaporated from the substance evaporating water in a condenser and the condensate is discharged.
- the invention further relates to a device for drying or concentrating substances.
- drying refers to the removal of liquid constituents from solid, in particular free-flowing, substances.
- concentration is meant here the corresponding removal of a liquid component, in particular water, from liquid mixtures or pasty substances.
- drying and / or concentration various methods are used. The methods described below are used in particular for the treatment of foods or pharmaceutical products.
- the substances are deprived of water by heat of more than 100 ° C, for example, to a water content of between 18% and 25%.
- the high temperatures make valuable ingredients, e.g. Vitamins and proteins, destroyed, also taste changes occur.
- liquid products are atomized into fine droplets at the top of a drying tower.
- the drops are dried during their free fall by a stream of hot air in the tower.
- the temperature of the hot air flow is between 150 - 250 ° C and acts on the products only for a period of half to one second.
- the temperature of the powder particle cools down by the evaporation of water and is only about 60 - 80 ° C. As a result, the destruction of the ingredients is at least partially avoided, but the process is very time consuming.
- freeze-drying frozen foods are dried under vacuum with the addition of heat. This sublimates the frozen, contained in food Water to steam and escapes. Depending on the food, the process takes up to 24 hours and is carried out at temperatures between -30 and +30 ° C. In freeze-drying, the product changes are extremely low. It is the gentlest, but also the most expensive and costly industrially applied method.
- the invention is therefore based on the object to provide a possibility for drying or concentrating substances, which is less expensive and at the same time gentle for the product to be dried or concentrated.
- the substance to be treated in the container is exposed to a gas stream at reduced pressure, which is continuously recycled by means of a suitable device, such as a fan or a pump, from the substance to be treated to the condenser and back again.
- the negative pressure is chosen so that it is lower than the saturation vapor pressure of the liquid to be removed in each case at the temperature prevailing in the container when carrying out the method.
- the substance to be treated is thereby particularly gently and effectively dried or concentrated.
- the preferred gas in the gas stream is air or an inert gas, For example, nitrogen, for use.
- the treatment of the substance is carried out either "batchwise", wherein the substance to be treated is first fed to the pressure vessel and then evacuated, or continuously, with the interposition of suitable pressure locks the continuous or portionwise feeding and removal of the substance in or out of the evacuated Pressure vessel is reached.
- the inventive method is suitable both for drying solid, particularly free-flowing substances, as well as for the concentration of liquids.
- the gas stream is brought into thermal contact in the device for air drying with a cryogenic medium, wherein the water contained in the gas stream at least partially freezes.
- a cryogenic medium is in particular liquid or cryogenic nitrogen gas or liquid or cold gaseous carbon dioxide into consideration.
- the substance and / or the gas stream is expediently heated.
- the heating is used in particular to compensate for heat losses due to the evaporation of the water as well as due to the thermal contact of the gas stream with the heat exchanger surfaces.
- the device according to the invention comprises a pressure vessel for receiving the substance to be treated, an evacuation device operatively connected to the pressure vessel for producing a predetermined negative pressure in the pressure vessel and a condenser for condensing water evaporating from the substance, and is characterized in that the pressure vessel and the condenser together one integrated with a device for generating a directed gas flow in a recycle gas line.
- a gas stream is generated, which absorbs the evaporating from the substance to be treated moisture and then dried in the condenser and fed back to the substance to be treated.
- the device according to the invention enables the efficient concentration of liquids.
- the condenser is equipped with a heat exchanger surface which is thermally connectable to a cryogenic medium.
- a cryogenic medium for example cryogenic gas or liquid gas.
- liquefied or cold gaseous nitrogen or another liquid gas is suitable as the cryogenic medium.
- cryocondensers in which the condensed water freezes on the heat exchanger surfaces to ice due to the low temperature of the coolant used, it is advantageous to provide several capacitors, which are used alternately for gas drying and for regeneration.
- a condenser is used for gas drying, another condenser is decoupled from the gas stream and de-iced. This avoids that the cooling energy of the cryogenic medium is used only insufficiently due to the insulating effect of an ice formed on the heat exchanger surfaces of the cryocapacitor.
- enteisungs memorizesity
- a yet further advantageous embodiment of the invention provides that at least one heating device is provided for heating the circulated gas and / or the substance to be dried.
- the pressure vessel At least for liquid or bulk or pourable solids, it is expedient to equip the pressure vessel with a stirring device to increase the surface exposed to the dry gas stream.
- “Concentration” generally means reducing the mole fraction of a mixture component and is not limited to the removal of water. Since the invention makes do without strong heating of the substances to be concentrated, heat-sensitive ingredients are spared and remain the substance even after the concentration process.
- FIG. 1 shows schematically a device according to the invention for concentrating liquids.
- the device 1 comprises a pressure vessel 2 connected to an inlet 3 for supplying a liquid to be concentrated and an outlet 4 for discharging the concentrated liquid.
- Inlet 3 and outlet 4 are each equipped with locking valves.
- a stirring device 5 is provided, which is driven by a motor 6.
- two gas lines 9, 14 enter the pressure vessel 2.
- the gas outlet line 9 leads from the pressure vessel via a heat exchanger 11 and a gas conveyor 12 to a connection point 13, from which the gas inlet line 14 leads back into the pressure vessel 2.
- a check valve 15 is arranged. From the junction 13 branches off a gas line 16, which is also equipped with a check valve 17.
- a heater 18 is used for heating the liquid in the pressure vessel 2.
- the pressure vessel 2 is filled via the inlet 3 up to a certain filling level 19 with a liquid 20 to be concentrated. Subsequently, the blocking valve of the inlet 3 is closed. With open check valve 17 and closed check valve 15 which is still in the pressure vessel 2 located gas phase 7 by means of the gas conveyor 12 is reduced by the gas phase in the pressure vessel 2 via the gas line 16 is pumped so far until a predetermined final pressure below the saturation vapor pressure of the water at the current Temperature of the liquid 20 is reached, for example, 15-25 mbar at a product temperature of about 25 ° C.
- the gas line 16 can also be used to flood the pressure vessel 2 with another gas, for example an inert gas such as nitrogen or carbon dioxide.
- the gas delivery device 12 now serves to generate a circulating gas flow via the gas outlet line 14, the gas inlet line 14 and the gas phase 7 receiving part of the pressure vessel 2.
- the concentrated Liquid 20 located water evaporates due to the low vapor pressure in the gas phase 7 and is transported with the circulating gas stream in the heat exchanger 11.
- the liquid 20 is continuously circulated by means of the stirring device 5.
- the heat exchanger 11 is a cryocondenser in which one or more heat exchanger surfaces are thermally connected to a cryogenic medium, for example liquid or cold gaseous nitrogen.
- a device of this kind is for example in the DE 10 2004 026 908 A1 described.
- the water vapor contained in the circulating gas stream at least partially condenses and is removed via a suitable condensate separator.
- a suitable condensate separator In the event that the circulating gas stream is cooled to such an extent on contact with the heat exchanger surfaces that the water freezes to ice, it proves useful to operate a plurality of heat exchangers 11, one of which is in the operating state, ie for condensation of the water is used while the other capacitor (s) is / are regenerated or defrosted respectively.
- the dried circulating gas stream is returned via the gas inlet 14 back into the pressure vessel 2 and can now absorb water vapor again. Since heat is removed from the liquid 20 during the evaporation of the water, it is supplied with heat energy by means of the heater 18.
- the heating device 18 also serves to compensate for heat losses that occur due to the contact of the circulating gas with the heat exchanger surfaces of the heat exchanger 11.
- a separate heating device may be provided, which is provided for example in the gas inlet line 14.
- the blocking valve is opened in the outlet 4 and the liquid 20 removed from the pressure vessel 2.
- a liquid 20 is concentrated quickly and efficiently.
- suitable pressure locks in the inlet 3 and outlet 4 the supply and discharge of the liquid can also be done without changing the pressure in the pressure vessel. In this way, a continuous implementation of the concentration process is possible.
- the pressure vessel 2 can also be equipped with a removable lid.
- the supply or removal of the substance 20 takes place in this case after pressure equalization and removal of the lid.
- Such an arrangement is particularly recommended in the treatment of highly viscous liquids.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
- Freezing, Cooling And Drying Of Foods (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102006009614A DE102006009614A1 (de) | 2006-03-02 | 2006-03-02 | Verfahren und Vorrichtung zum Trocknen oder Konzentrieren von Stoffen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1830145A2 true EP1830145A2 (fr) | 2007-09-05 |
| EP1830145A3 EP1830145A3 (fr) | 2013-12-18 |
Family
ID=38121615
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07102899.7A Withdrawn EP1830145A3 (fr) | 2006-03-02 | 2007-02-22 | Procédé et dispositif destinés à sécher ou concentrer des matières |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1830145A3 (fr) |
| DE (1) | DE102006009614A1 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2521445B1 (fr) | 2010-01-04 | 2019-08-28 | Basf Se | Formulation et son utilisation |
| DE102011014105B4 (de) * | 2011-03-16 | 2013-01-31 | Christian Gruß | Vorrichtung und Verfahren zur Gewinnung von Reinstoffen als Medikamentenrohstoff aus Blüten, Wurzeln oder Kräutern |
| DE102012101992B4 (de) * | 2012-03-09 | 2017-11-09 | Bvg Bauer Verfahrenstechnik Gmbh | Vorrichtung und Verfahren zur Aufkonzentration von Stärkekleistern sowie Verwendung |
| DE102014217226B4 (de) | 2014-08-28 | 2021-09-23 | Skf Blohm + Voss Industries Gmbh | Verdampfungsanlage, Verdampfungsverfahren und Abdichtungssystem |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4584781A (en) * | 1985-04-29 | 1986-04-29 | Martin Parkinson | Low friction vacuum valve and drying apparatus |
| US5103578A (en) * | 1991-03-26 | 1992-04-14 | Amoco Corporation | Method and apparatus for removing volatile organic compounds from soils |
| US5253597A (en) * | 1992-06-18 | 1993-10-19 | Chemical Waste Management, Inc. | Process for separating organic contaminants from contaminated soils and sludges |
| US7089681B2 (en) * | 2002-11-26 | 2006-08-15 | Alkermes Controlled Therapeutics, Inc. | Method and apparatus for filtering and drying a product |
-
2006
- 2006-03-02 DE DE102006009614A patent/DE102006009614A1/de not_active Withdrawn
-
2007
- 2007-02-22 EP EP07102899.7A patent/EP1830145A3/fr not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| DE102006009614A1 (de) | 2007-09-06 |
| EP1830145A3 (fr) | 2013-12-18 |
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| RIC1 | Information provided on ipc code assigned before grant |
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