EP1843976A2 - Procede de production de trichlorosilane par hydrogenation thermique de tetrachlorure de silicium - Google Patents
Procede de production de trichlorosilane par hydrogenation thermique de tetrachlorure de siliciumInfo
- Publication number
- EP1843976A2 EP1843976A2 EP06704560A EP06704560A EP1843976A2 EP 1843976 A2 EP1843976 A2 EP 1843976A2 EP 06704560 A EP06704560 A EP 06704560A EP 06704560 A EP06704560 A EP 06704560A EP 1843976 A2 EP1843976 A2 EP 1843976A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- gas
- tetrachlorosilane
- reaction
- product mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/08—Compounds containing halogen
- C01B33/107—Halogenated silanes
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/08—Compounds containing halogen
- C01B33/10—Compounds containing silicon, fluorine, and other elements
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/08—Compounds containing halogen
- C01B33/107—Halogenated silanes
- C01B33/1071—Tetrachloride, trichlorosilane or silicochloroform, dichlorosilane, monochlorosilane or mixtures thereof
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/12—Organo silicon halides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
Definitions
- the invention relates to a process for the preparation of trichlorosilane by means of thermal hydrogenation of silicon tetrachloride.
- tetrachlorosilane (Tetra) on.
- the tetrachlorosilane can be converted by the silane conversion, a catalytic or thermal dehydrohalogenation of tetrachlorosilane with hydrogen, again to Sitri and hydrogen chloride.
- Two variants of the process are known in the art for this purpose:
- JP 60081010 (Denki Kagaku Kogyo KK / 1985) also describes a quenching process (at lower H2: tetra ratios) to increase the trichlorosilane content in the product gas.
- the object of the present invention is to provide a process for the preparation of trichlorosilane by means of thermal hydrogenation of a reactant gas containing silicon tetrachloride which enables a high yield of trichlorosilane with an increased cost-effectiveness compared with the prior art.
- the object is achieved by a method in which a silicon tetrachloride educt gas and a hydrogen-containing educt gas are reacted at a temperature of 700 0 C to 1500 0 C, wherein a trichlorosilane-containing product mixture is formed, characterized in that a cooling of the product mixture by means of a heat exchanger takes place, wherein the cooling of the product mixture to a temperature TAb kü hi u ng during a residence time of the reaction gases in the heat exchanger ⁇ [ms] is carried out, where applicable
- the production costs for trichlorosilane are reduced by the better energy integration, the increase in the space-time yield and the improvement of the conversion rate of the tetrachlorosilane conversion.
- a heat exchanger consisting of a material which is inert under the reaction conditions and whose construction allows a very short residence time of the product gas, a backreaction becomes extensive prevented and greatly improved by the heating of the educt gases, the energy balance.
- silicon tetrachloride is reacted with hydrogen at egg ner temperature of 900 0 C to HOO 0 C to the reaction.
- 7 ⁇ B ⁇ 30 applies for the temperature of the cooled product mixture preferably applies: 200 0 C ⁇ Abkühiung ⁇ 800 0 C. Particularly preferably 28O 0 C ⁇ T ⁇ ü ⁇ ung ⁇ 700 0 C applies.
- Reactor less than 0.5 s.
- a suitable for the process according to the invention heat exchanger for cooling the product gas or. for the simultaneous heating of the educt gases preferably consists of a material selected from the group consisting of silicon carbide, silicon nitride, quartz glass, graphite, SiC-coated graphite and a combination of these materials.
- the heat exchanger consists of silicon carbide.
- the heat exchanger is preferably a plate or shell and tube heat exchanger with the plates with channels or capillaries arranged in stacks (Fig. Ia-If).
- the arrangement of the plates is preferably designed so that only product gas flows in one part of the capillaries or channels and only educt gas in the other part. Mixing of the gas streams must be avoided.
- the various gas streams can be conducted in countercurrent or also in direct current.
- the construction of the heat exchanger is chosen so that the released energy is used at the same time for heating the educt gas with the cooling of the product gas.
- the capillaries can also be arranged in the form of a shell-and-tube heat exchanger. In this case, one gas flow flows through the tubes (capillaries) while the other gas flow flows around the tubes.
- heat exchangers that satisfy at least one, preferably more, of the following design features are particularly preferred:
- the hydraulic diameter (Dh) of the channels or capillaries defined as 4 ⁇ cross-sectional area / circumference, is less than 5 mm, preferably less than 3 mm.
- the exchange surface to volume ratio is> 400 rrf 1 '
- the heat transfer coefficient is greater than 300 watts / m 2 K.
- the heat exchanger 3 can be arranged immediately after the reaction zone (FIG. 2), but it can also be connected to the reactor 2 via a heated line, which is preferably kept at the reaction temperature. After the reaction mixture (product gas) within 50 ms to below 700 0 C Stand- Is cooled, the reaction gas can be forwarded in a conventional cooler.
- Fig. Ia-If show by way of example the design of two embodiments of heat exchanger internals suitable for the method according to the invention.
- Fig. 2 schematically shows the structure of an apparatus for carrying out the process according to the invention (1 silane pump, 2 reactors, 3 heat exchangers).
- Fig. 3 shows the temperature profile in the heat exchanger according to Example 5.
- the experiments were carried out in a quartz glass reactor.
- the reactor is designed to be divided into different zones, which zones can be heated to different temperatures.
- a heat exchanger is connected in direct connection to the last heating zone.
- the gas residence time in the individual zones can be varied within a wide range by the installation of corresponding displacers.
- the gas mixture leaving the reactor as well as the heat exchanger can be analyzed for its composition via a sampling point both online and offline (gas chromatography).
- Tetrachlorosilane 79 50% trichlorosilane 20, 05%
- This example shows that the Sitri yield remains high when cooled to 700 ° C. within 25 ms.
- the temperature in the reaction zone was 1100 0 C, the pressure was 28.5 kPa.
- the residence time of the gas in the reaction zone was 0.30 s.
- the product mixture showed the following composition after condensation [wt. %]: Tetrachlorosilane 81, 8% trichlorosilane 19, 1% dichlorosilane 0, 10%
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Silicon Compounds (AREA)
Abstract
L'invention concerne un procédé consistant à faire réagir un gaz d'éduits contenant du tétrachlorure de silicium avec un gaz d'éduits contenant de l'hydrogène à une température comprise entre 700 °C et 1500 °C de façon à obtenir un mélange de produits contenant du trichlorosilane. Ce procédé se caractérise en ce qu'un refroidissement du mélange de produits est effectué au moyen d'un échangeur de chaleur, le refroidissement du mélange de produits ayant lieu à une température T<SUB>Abkühlung</SUB> pendant un temps de séjour des gaz de réaction dans l'échangeur de chaleur t [ms], conformément à l'équation (1), avec A = 4000, 6 = B = 50 et 100 °C = T<SUB>Abkühlung</SUB> = 900 °C. L'énergie du gaz de produits dissipée par l'échangeur de chaleur est utilisée pour réchauffer les gaz d'éduits.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102005005044A DE102005005044A1 (de) | 2005-02-03 | 2005-02-03 | Verfahren zur Herstellung von Trichlorsilan mittels thermischer Hydrierung von Siliciumtetrachlorid |
| PCT/EP2006/000692 WO2006081980A2 (fr) | 2005-02-03 | 2006-01-26 | Procede de production de trichlorosilane par hydrogenation thermique de tetrachlorure de silicium |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1843976A2 true EP1843976A2 (fr) | 2007-10-17 |
Family
ID=36709637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06704560A Withdrawn EP1843976A2 (fr) | 2005-02-03 | 2006-01-26 | Procede de production de trichlorosilane par hydrogenation thermique de tetrachlorure de silicium |
Country Status (7)
| Country | Link |
|---|---|
| US (2) | US20080112875A1 (fr) |
| EP (1) | EP1843976A2 (fr) |
| JP (1) | JP4819830B2 (fr) |
| KR (1) | KR100908465B1 (fr) |
| CN (1) | CN101107197B (fr) |
| DE (1) | DE102005005044A1 (fr) |
| WO (1) | WO2006081980A2 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3898510A1 (fr) * | 2018-12-19 | 2021-10-27 | Wacker Chemie AG | Procédé de préparation de chlorosilanes |
Families Citing this family (36)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102005046703A1 (de) * | 2005-09-29 | 2007-04-05 | Wacker Chemie Ag | Verfahren und Vorrichtung zur Hydrierung von Chlorsilanen |
| DE102006050329B3 (de) * | 2006-10-25 | 2007-12-13 | Wacker Chemie Ag | Verfahren zur Herstellung von Trichlorsilan |
| JP5205906B2 (ja) | 2006-10-31 | 2013-06-05 | 三菱マテリアル株式会社 | トリクロロシラン製造装置 |
| JP5601438B2 (ja) * | 2006-11-07 | 2014-10-08 | 三菱マテリアル株式会社 | トリクロロシランの製造方法およびトリクロロシラン製造装置 |
| JP5488777B2 (ja) * | 2006-11-30 | 2014-05-14 | 三菱マテリアル株式会社 | トリクロロシランの製造方法およびトリクロロシランの製造装置 |
| JP5397580B2 (ja) * | 2007-05-25 | 2014-01-22 | 三菱マテリアル株式会社 | トリクロロシランの製造方法と製造装置および多結晶シリコンの製造方法 |
| KR101573933B1 (ko) | 2008-02-29 | 2015-12-02 | 미쓰비시 마테리알 가부시키가이샤 | 트리클로로실란의 제조 방법 및 제조 장치 |
| TW201031591A (en) | 2008-10-30 | 2010-09-01 | Mitsubishi Materials Corp | Process for production of trichlorosilane and method for use thereof |
| US20100124525A1 (en) * | 2008-11-19 | 2010-05-20 | Kuyen Li | ZERO-HEAT-BURDEN FLUIDIZED BED REACTOR FOR HYDRO-CHLORINATION OF SiCl4 and M.G.-Si |
| US20100273010A1 (en) * | 2009-03-19 | 2010-10-28 | Robert Froehlich | Silicide-coated metal surfaces and methods of utilizing same |
| CN102438763B (zh) * | 2009-04-20 | 2014-08-13 | 江苏中能硅业科技发展有限公司 | 具有包覆有硅化物的金属表面的反应器 |
| US8235305B2 (en) | 2009-04-20 | 2012-08-07 | Ae Polysilicon Corporation | Methods and system for cooling a reaction effluent gas |
| KR101117290B1 (ko) * | 2009-04-20 | 2012-03-20 | 에이디알엠테크놀로지 주식회사 | 삼염화실란가스 제조용 반응장치 |
| KR20100117025A (ko) * | 2009-04-23 | 2010-11-02 | 스미또모 가가꾸 가부시키가이샤 | 포토레지스트 패턴 형성 방법 |
| US8298490B2 (en) * | 2009-11-06 | 2012-10-30 | Gtat Corporation | Systems and methods of producing trichlorosilane |
| DE102010000981A1 (de) * | 2010-01-18 | 2011-07-21 | Evonik Degussa GmbH, 45128 | Closed loop-Verfahren zur Herstellung von Trichlorsilan aus metallurgischem Silicium |
| DE102010000979A1 (de) * | 2010-01-18 | 2011-07-21 | Evonik Degussa GmbH, 45128 | Verwendung eines druckbetriebenen keramischen Wärmetauschers als integraler Bestandteil einer Anlage zur Umsetzung von Siliciumtetrachlorid zu Trichlorsilan |
| DE102010000980A1 (de) * | 2010-01-18 | 2011-07-21 | Evonik Degussa GmbH, 45128 | Katalytische Systeme zur kontinuierlichen Umsetzung von Siliciumtetrachlorid zu Trichlorsilan |
| DE102010000978A1 (de) * | 2010-01-18 | 2011-07-21 | Evonik Degussa GmbH, 45128 | Strömungsrohrreaktor zur Umsetzung von Siliciumtetrachlorid zu Trichlorsilan |
| DE102010007916B4 (de) * | 2010-02-12 | 2013-11-28 | Centrotherm Sitec Gmbh | Verfahren zur Hydrierung von Chlorsilanen und Verwendung eines Konverters zur Durchführung des Verfahrens |
| DE102010039267A1 (de) * | 2010-08-12 | 2012-02-16 | Evonik Degussa Gmbh | Verwendung eines Reaktors mit integriertem Wärmetauscher in einem Verfahren zur Hydrodechlorierung von Siliziumtetrachlorid |
| US20120107216A1 (en) * | 2010-10-27 | 2012-05-03 | Gt Solar Incorporated | Hydrochlorination heater and related methods therefor |
| DE102011002436A1 (de) * | 2011-01-04 | 2012-07-05 | Evonik Degussa Gmbh | Hydrierung von Organochlorsilanen und Siliciumtetrachlorid |
| DE102011002749A1 (de) | 2011-01-17 | 2012-07-19 | Wacker Chemie Ag | Verfahren und Vorrichtung zur Konvertierung von Siliciumtetrachlorid in Trichlorsilan |
| US20120199323A1 (en) | 2011-02-03 | 2012-08-09 | Memc Electronic Materials Spa | Shell and tube heat exchangers and methods of using such heat exchangers |
| EP2688839B1 (fr) * | 2011-03-25 | 2016-09-14 | Evonik Degussa GmbH | Utilisation de tubes de carbure de silicium présentant une extrémité à collerette ou à bord rabattu |
| WO2012177274A2 (fr) * | 2011-06-21 | 2012-12-27 | Gtat Corporation | Appareil et procédés pour la conversion de tétrachlorure de silicium en trichlorosilane |
| DE102011077970A1 (de) | 2011-06-22 | 2012-12-27 | Wacker Chemie Ag | Vorrichtung und Verfahren zur Temperaturbehandlung von korrosiven Gasen |
| JP5708332B2 (ja) * | 2011-07-19 | 2015-04-30 | 三菱マテリアル株式会社 | トリクロロシラン製造装置 |
| CN102502656A (zh) * | 2011-11-01 | 2012-06-20 | 赵新征 | 四氯化硅转化三氯氢硅的方法 |
| WO2013074425A1 (fr) * | 2011-11-14 | 2013-05-23 | Centrotherm Photovoltaics Usa, Inc. | Procédés et systèmes de production de trichlorosilane dans des conditions de non-équilibre |
| DE102012218741A1 (de) * | 2012-10-15 | 2014-04-17 | Wacker Chemie Ag | Verfahren zur Hydrierung von Siliciumtetrachlorid in Trichlorsilan |
| DE102012218941A1 (de) | 2012-10-17 | 2014-04-17 | Wacker Chemie Ag | Reaktor und Verfahren zur endothermen Gasphasenreaktion in einem Reaktor |
| DE102012223784A1 (de) * | 2012-12-19 | 2014-06-26 | Wacker Chemie Ag | Verfahren zur Konvertierung von Siliciumtetrachlorid in Trichlorsilan |
| KR101816339B1 (ko) * | 2014-05-13 | 2018-01-08 | 주식회사 엘지화학 | 연속식 관형반응기를 이용한 클로로실란가스 제조방법 |
| EP3620436A1 (fr) | 2018-09-10 | 2020-03-11 | Momentive Performance Materials Inc. | Synthèse de trichlorosilane à partir de tétrachlorosilane et d'hydridosilanes |
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| US2595620A (en) * | 1948-11-27 | 1952-05-06 | Union Carbide & Carbon Corp | Hydrogenation of halogenosilanes |
| US2657114A (en) * | 1949-06-21 | 1953-10-27 | Union Carbide & Carbon Corp | Chlorosilanes |
| DE1054436B (de) * | 1956-02-11 | 1959-04-09 | Pechiney Prod Chimiques Sa | Verfahren zur Herstellung von kompaktem Silicium hohen Reinheitsgrades |
| US3928529A (en) * | 1971-08-13 | 1975-12-23 | Union Carbide Corp | Process for recovering HCl and Fe{hd 2{b O{HD 3 {L from pickle liquor |
| US3933985A (en) * | 1971-09-24 | 1976-01-20 | Motorola, Inc. | Process for production of polycrystalline silicon |
| US4217334A (en) * | 1972-02-26 | 1980-08-12 | Deutsche Gold- Und Silber-Scheideanstalt Vormals Roessler | Process for the production of chlorosilanes |
| BE795913A (fr) * | 1972-02-26 | 1973-06-18 | Degussa | Procede de preparation de chlorosilanes |
| US3901182A (en) * | 1972-05-18 | 1975-08-26 | Harris Corp | Silicon source feed process |
| DE2623290A1 (de) * | 1976-05-25 | 1977-12-08 | Wacker Chemitronic | Verfahren zur herstellung von trichlorsilan und/oder siliciumtetrachlorid |
| DE3024320A1 (de) * | 1980-06-27 | 1982-04-01 | Wacker-Chemitronic Gesellschaft für Elektronik-Grundstoffe mbH, 8263 Burghausen | Vorrichtung zur hochtemperaturbehandlung von gasen |
| FR2530638A1 (fr) * | 1982-07-26 | 1984-01-27 | Rhone Poulenc Spec Chim | Procede de preparation d'un melange a base de trichlorosilane utilisable pour la preparation de silicium de haute purete |
| JPS6078707A (ja) * | 1983-10-07 | 1985-05-04 | 日本碍子株式会社 | セラミツクハニカム構造体およびその製法ならびにこれを利用した回転蓄熱式セラミツク熱交換体およびその押出し成形金型 |
| JPS6081010A (ja) * | 1983-10-13 | 1985-05-09 | Denki Kagaku Kogyo Kk | トリクロルシランの製造法 |
| FR2584733B1 (fr) * | 1985-07-12 | 1987-11-13 | Inst Francais Du Petrole | Procede ameliore de vapocraquage d'hydrocarbures |
| US5029638A (en) * | 1989-07-24 | 1991-07-09 | Creare Incorporated | High heat flux compact heat exchanger having a permeable heat transfer element |
| US5906799A (en) * | 1992-06-01 | 1999-05-25 | Hemlock Semiconductor Corporation | Chlorosilane and hydrogen reactor |
| US5422088A (en) * | 1994-01-28 | 1995-06-06 | Hemlock Semiconductor Corporation | Process for hydrogenation of tetrachlorosilane |
| CN1153138A (zh) * | 1995-09-21 | 1997-07-02 | 瓦克化学有限公司 | 制备三氯硅烷的方法 |
| DE19654154A1 (de) * | 1995-12-25 | 1997-06-26 | Tokuyama Corp | Verfahren zur Herstellung von Trichlorsilan |
-
2005
- 2005-02-03 DE DE102005005044A patent/DE102005005044A1/de not_active Withdrawn
-
2006
- 2006-01-26 JP JP2007553509A patent/JP4819830B2/ja not_active Expired - Fee Related
- 2006-01-26 US US11/815,353 patent/US20080112875A1/en not_active Abandoned
- 2006-01-26 WO PCT/EP2006/000692 patent/WO2006081980A2/fr not_active Ceased
- 2006-01-26 CN CN2006800032311A patent/CN101107197B/zh not_active Expired - Fee Related
- 2006-01-26 KR KR1020077018736A patent/KR100908465B1/ko not_active Expired - Fee Related
- 2006-01-26 EP EP06704560A patent/EP1843976A2/fr not_active Withdrawn
-
2012
- 2012-08-14 US US13/585,235 patent/US20120308465A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2006081980A2 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3898510A1 (fr) * | 2018-12-19 | 2021-10-27 | Wacker Chemie AG | Procédé de préparation de chlorosilanes |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101107197B (zh) | 2011-04-20 |
| US20080112875A1 (en) | 2008-05-15 |
| WO2006081980A2 (fr) | 2006-08-10 |
| KR100908465B1 (ko) | 2009-07-21 |
| JP4819830B2 (ja) | 2011-11-24 |
| JP2008528433A (ja) | 2008-07-31 |
| US20120308465A1 (en) | 2012-12-06 |
| DE102005005044A1 (de) | 2006-08-10 |
| CN101107197A (zh) | 2008-01-16 |
| KR20070094854A (ko) | 2007-09-21 |
| WO2006081980A3 (fr) | 2007-01-04 |
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Legal Events
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