EP1864767A1 - Verfahren und Vorrichtung zum Schneiden von gipsartigem Schneidgut - Google Patents

Verfahren und Vorrichtung zum Schneiden von gipsartigem Schneidgut Download PDF

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Publication number
EP1864767A1
EP1864767A1 EP06115239A EP06115239A EP1864767A1 EP 1864767 A1 EP1864767 A1 EP 1864767A1 EP 06115239 A EP06115239 A EP 06115239A EP 06115239 A EP06115239 A EP 06115239A EP 1864767 A1 EP1864767 A1 EP 1864767A1
Authority
EP
European Patent Office
Prior art keywords
cutting
cutting device
roller
plasterboard
cutting edges
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP06115239A
Other languages
English (en)
French (fr)
Other versions
EP1864767B1 (de
Inventor
Stig Asbjörn Giaever
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ALIATOOL AB
Original Assignee
Alia AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alia AB filed Critical Alia AB
Priority to DE602006010836T priority Critical patent/DE602006010836D1/de
Priority to EP06115239A priority patent/EP1864767B1/de
Priority to AT06115239T priority patent/ATE450350T1/de
Publication of EP1864767A1 publication Critical patent/EP1864767A1/de
Application granted granted Critical
Publication of EP1864767B1 publication Critical patent/EP1864767B1/de
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F3/00—Severing by means other than cutting; Apparatus therefor
    • B26F3/002—Precutting and tensioning or breaking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
    • B26D1/62—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is rotating about an axis parallel to the line of cut, e.g. mounted on a rotary cylinder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D9/00—Cutting apparatus combined with punching or perforating apparatus or with dissimilar cutting apparatus

Definitions

  • the present invention relates to a method for cutting material comprising gypsum. Furthermore, the invention relates to a gypsum-cutting device.
  • plasterboards for the construction of non-load carrying dividing walls and as interior/exterior cladding in connection with renovation and/or insulation of exterior walls.
  • Plaster boards of the type described above has a number of advantageous features such as fire retardant, noise insulating and relatively simple to mount. These characteristics in addition to a relatively low square meter price have made this type of plaster boards relatively wide used.
  • the method and the gypsum plasterboard-cutting device according to the present invention may be used for any type of waste material comprising gypsum. Generally, there exist three types of plasterboard waste:
  • a cutting device which has an inlet for said plasterboards and one roller around which spaced apart cutting edges are provided, said cutting device also comprises cutting edges for performing a cutting operation of said plasterboard in a longitudinal and a transverse direction in relation to a feeding direction of the plasterboard.
  • the manner in which the cutting is performed is considered rather energy consuming since the transverse cutting force is applied once per revelation of the roller in question leading to a high impact of the system.
  • the fundamental idea of the invention is to solve the problems outlined above and to enable a rapid and efficient cutting of waste material comprising gypsum, preferably plasterboard.
  • a further object of the invention is to suggest a method and a device enabling cleaner cut and a suitable resulting non-mixed product in the noisy and dusty environment of a construction site.
  • the invention concerns a method of cutting material comprising gypsum, preferably plasterboards, said method comprising the steps of: feeding a cutting device with said plasterboards, said cutting device comprising at least one roller around which spaced apart cutting edges are provided, said method further comprises the step of performing at least one cutting operation of said plasterboard in a longitudinal and an essentially transverse direction in relation to a feeding direction, said method being characterised in that said essentially transverse cut is accomplishable, with a spiral cutting edge provided around said at least one roller, during rotation of said roller.
  • the plasterboard being cut when introduced in between at least two complementary arranged spiral cutting edges, wherein at least one is provided on respective roller.
  • Said cutting method has the benefit of enabling a compact recyclable gypsum product.
  • the clean cutting method reduces the amount of small particles and hence the risk of mixing with other material particles which would make it difficult to recycle. This is foreseen to be an issue in today's building industry which is often dusty and full of small particles of various materials.
  • Another benefit associated to the compact handling of the resulting plasterboard-pieces is that the required amount of containers may be kept at a minimum as well as the number of freights of the resulting material since the volume is significantly reduced.
  • the peripheral speed of the complementary spiral cutting edges are equal during cutting so that the respective part of the spiral cutting edges faces one another when in their nearest position to one another. It is realised that this nearest position of the oppositely arranged spiral cutting edges changes during rotation of the same and thus a cut in the paper layer of the plasterboard all along the width of the plasterboard is rapidly accomplished without the necessity to increase the force or impact.
  • the pressure from oppositely arranged cutting edges is also sufficent to enable the gypsum itself to give in during performance of the cutting method.
  • rollers are movable in a tensioned manner in relation to one another such that plasterboards of different thicknesses may be cut.
  • rollers are held by pivotable holder elements.
  • the cutting operation is performed by a motorized cutting device.
  • the resulting plasterboard pieces are collected in a recycling-container.
  • Plasterboard generally consist of paper on each side and gypsum in between.
  • the thickness of the plasterbords are normally ranging between 6 and 22 mm, and typically around 12 mm, although there exist extremes.
  • a cutting device for cutting material comprising gypsum, preferably plasterboards
  • said cutting device comprising an inlet for said plasterboards
  • said cutting device comprises cutting edges for performing at least one cutting operation of said plasterboard in a longitudinal and an essentially transverse direction in relation to a feeding direction of the plasterboard.
  • a spiral cutting edge is provided around said at least one roller.
  • complementary arranged spiral cutting edges are provided on a respective roller such that said plasterboard being cut when introduced in between two complementary arranged spiral cutting edges provided on a respective roller.
  • the peripheral speed of the complementary spiral cutting edges are equal during cutting so that the respective part of the spiral cutting edges faces one another when in their nearest position.
  • the rollers are movable in a tensioned manner in relation to one another such that plasterboards of different thicknesses may be cut.
  • the rollers are held by pivotable holder elements.
  • Said cutting device is motorized.
  • peripheral speed of the complementary spiral cutting edges arranged on opposite rollers are equal during cutting so that the respective part of the spiral cutting edges faces one another when in their nearest position in relation to one another.
  • any one of said cutting edges is arranged such on the roller that the resulting plasterboard-pieces have a side length of between 2 to 35 cm, preferably 5 to 20 cm and more preferably around 10 to 15 cm.
  • any one of said cutting edges has a height of 2-10 mm and preferably 3-6 mm.
  • the cutting edges are exchangeable such that worn out or damaged cutting edges may easily be replaced, e.g. by screwing on new cutting edges.
  • the spiral cutting edge is advantageously tooth-shaped.
  • Fig 1 shows a cutting device 1 in accordance with a preferred embodiment of the invention.
  • the cutting device 1 comprises an inlet 15 for said plasterboards 1.
  • the inlet 15 is preferably about 1 meters wide in order to fit most shapes of waste plasterboard.
  • the cutting device 10 is provided with a supporting structure which may carry wheels. According to a preferred embodiment (not shown) the cutting device 10 may be folded in order to save space during transport etc.
  • the cutting device comprises cutting edges 25 for performing at least one cutting operation of said plasterboard 1 in a longitudinal and an essentially transverse direction in relation to a feeding direction of the plasterboard 1.
  • a spiral cutting edge 25 is provided around said at least one roller 11.
  • the peripheral speed of the complementary spiral cutting edges 25; 25' arranged on opposite rollers are equal during cutting so that the respective part of the spiral cutting edges 25, 25' faces one another when in their nearest position in relation to one another.
  • At least one of said cutting edges 13, 13'; 25, 25' is arranged such on the roller 11, 11' that the resulting plasterboard-pieces have a side length of between 2 to 35 cm, preferably 5 to 20 cm and more preferably around 10 to 15 cm after the cutting operation.
  • any one of said cutting edges 13, 13'; 25, 25' has a height of 2-10 mm and preferably 3-6 mm.
  • any one of said cutting edges 13, 13'; 25, 25' is tooth-shaped.
  • the cutting device has rollers 11, 11' that are movable in a tensioned manner in relation to one another such that plasterboards 1 of different thicknesses may be cut.
  • the tension in the cutting device is accomplished by attached springs and interposed holder elements 23, 23'.
  • rollers 11, 11' are held by pivotable holder elements 16, 16'.
  • the cutting device 10 is suitably motorized.
  • Driving wheels 18, 18' are interconnected with the motor through a shaft (not shown).
  • the rollers 11, 11' are rotated by the driving wheels 18, 18' via drive belts 19, 19' and roller wheels 17, 17' .
  • the cutting device 10 is provided with safety means of standard type, such as emergency stop means, two-hand control devices and no-voltage circuit breakers.
  • safety means of standard type, such as emergency stop means, two-hand control devices and no-voltage circuit breakers.
  • the method of cutting the plasterboard 1 may be implemented by making the cutting device 10 operate in a more or less automated way.
  • the roller 11 comprises a spiral recess 12 along the elongated axis of said roller 11.
  • the spiral recess 12 preferably has an inclination corresponding to one twist around the roller 11 along its propagation. Although other helical angles may be suitable the at least one whole turn around the roller is preferred for the spiral cutting edge 25, 25'/ edges. This will allow the two oppositely arrange spiral cutting edges to start from facing pair position regardless of starting point.
  • the spiral recess is adapted to host a spiral cutting edge 25, 25' (not shown in fig 2). For this purpose there is provided holes for fastening the spiral cutting edge by screws or similar means. It is also disclosed a first cutting edge 13 around the roller 11.
  • the first cutting edge 13 propagetes in the revelation direction of the roller 11 and thus provides for the longitudinal cuts or substantially longitudinal cuts, when there is a deviation in the propagating direction of the first cutting edge 13 from a normal direction in relation to the elongated axis of the roller 11.
  • the device is for example applicable also to armoured plasterboards of various thickness. When armoured plasterboards are used, these should be regarded as included in the concept of plasterboards as referred to herein. Further preferred embodiments of the invention thus may be created by providing the cutting device with additional equipment within the scope of what the expert in the field considers to be obvious, such as containers 3 of different kinds, not shown in detail. Examples of containers are sacks or carriage. By combining characteristic features of different alternative embodiments of the invention described herein additional possible varieties may be obtained that are within the scope of the inventive idea. It is considered to be within the competence of the expert in the field to choose a suitable motor to provide suitable embodiments within the scope of the invention.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Knives (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Adhesive Tape Dispensing Devices (AREA)
EP06115239A 2006-06-09 2006-06-09 Verfahren und Vorrichtung zum Schneiden von gipsartigem Schneidgut Active EP1864767B1 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE602006010836T DE602006010836D1 (de) 2006-06-09 2006-06-09 Verfahren und Vorrichtung zum Schneiden von gipsartigem Schneidgut
EP06115239A EP1864767B1 (de) 2006-06-09 2006-06-09 Verfahren und Vorrichtung zum Schneiden von gipsartigem Schneidgut
AT06115239T ATE450350T1 (de) 2006-06-09 2006-06-09 Verfahren und vorrichtung zum schneiden von gipsartigem schneidgut

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP06115239A EP1864767B1 (de) 2006-06-09 2006-06-09 Verfahren und Vorrichtung zum Schneiden von gipsartigem Schneidgut

Publications (2)

Publication Number Publication Date
EP1864767A1 true EP1864767A1 (de) 2007-12-12
EP1864767B1 EP1864767B1 (de) 2009-12-02

Family

ID=37074915

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06115239A Active EP1864767B1 (de) 2006-06-09 2006-06-09 Verfahren und Vorrichtung zum Schneiden von gipsartigem Schneidgut

Country Status (3)

Country Link
EP (1) EP1864767B1 (de)
AT (1) ATE450350T1 (de)
DE (1) DE602006010836D1 (de)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3380328A (en) * 1965-12-08 1968-04-30 Merrill D. Martin Rotary die cutter
DE2626151A1 (de) * 1975-06-11 1976-12-30 Kanefusa Hamono Kogyo K K Schneidwerkzeug
US20030121381A1 (en) * 2001-12-13 2003-07-03 Buta John R. Helical rotary drum shears

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3380328A (en) * 1965-12-08 1968-04-30 Merrill D. Martin Rotary die cutter
DE2626151A1 (de) * 1975-06-11 1976-12-30 Kanefusa Hamono Kogyo K K Schneidwerkzeug
US20030121381A1 (en) * 2001-12-13 2003-07-03 Buta John R. Helical rotary drum shears

Also Published As

Publication number Publication date
EP1864767B1 (de) 2009-12-02
ATE450350T1 (de) 2009-12-15
DE602006010836D1 (de) 2010-01-14

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