EP1885809A2 - Schlichtezusammensetzung für glasfasergranulat mit hohem glasanteil - Google Patents

Schlichtezusammensetzung für glasfasergranulat mit hohem glasanteil

Info

Publication number
EP1885809A2
EP1885809A2 EP06794392A EP06794392A EP1885809A2 EP 1885809 A2 EP1885809 A2 EP 1885809A2 EP 06794392 A EP06794392 A EP 06794392A EP 06794392 A EP06794392 A EP 06794392A EP 1885809 A2 EP1885809 A2 EP 1885809A2
Authority
EP
European Patent Office
Prior art keywords
glass
composition according
granules
weight
polypropylene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06794392A
Other languages
English (en)
French (fr)
Inventor
Yohann Barnaud
Jean-Philippe Gasca
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Adfors SAS
Original Assignee
Saint Gobain Vetrotex France SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Saint Gobain Vetrotex France SA filed Critical Saint Gobain Vetrotex France SA
Publication of EP1885809A2 publication Critical patent/EP1885809A2/de
Withdrawn legal-status Critical Current

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00—Fibre or filament compositions
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10—Coating
    • C03C25/24—Coatings containing organic materials
    • C03C25/26—Macromolecular compounds or prepolymers
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10—Coating
    • C03C25/24—Coatings containing organic materials
    • C03C25/26—Macromolecular compounds or prepolymers
    • C03C25/28—Macromolecular compounds or prepolymers obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10—Coating
    • C03C25/24—Coatings containing organic materials
    • C03C25/26—Macromolecular compounds or prepolymers
    • C03C25/28—Macromolecular compounds or prepolymers obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C03C25/285—Acrylic resins
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10—Coating
    • C03C25/24—Coatings containing organic materials
    • C03C25/26—Macromolecular compounds or prepolymers
    • C03C25/28—Macromolecular compounds or prepolymers obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C03C25/30—Polyolefins
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/08—Copolymers of ethene
    • C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing atoms other than carbon or hydrogen
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D151/00—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
    • C09D151/06—Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2312/00—Crosslinking
    • C08L2312/08—Crosslinking by silane
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2933—Coated or with bond, impregnation or core
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2933—Coated or with bond, impregnation or core
    • Y10T428/2938—Coating on discrete and individual rods, strands or filaments

Definitions

  • the invention relates to a sizing composition for glass strands that can be used to form granules with a high glass content. These granules are intended more particularly to manufacture molded parts made of thermoplastic material reinforced with glass threads known under the name
  • TPA (abbreviation of "reinforced thermoplastic”).
  • Such parts can be manufactured in different ways, in particular by the technique of "injection molding".
  • the injection molding of TPA parts is carried out in an installation comprising an injection press associated with a mold.
  • the injection press comprises an assembly formed of a heated sheath and an injection screw, generally of "single-screw" type, surmounted by a feed hopper made of thermoplastic material and glass threads.
  • thermoplastic material and the glass threads are introduced separately into the hopper and then mixed into the sleeve-screw assembly where the thermoplastic material is melted and plasticized (i.e. transformed into a viscous injectable material) and the same time the glass son are impregnated with the thermoplastic material and dispersed therein.
  • thermoplastic-glass mixture is then injected into the mold.
  • the injection takes place in three phases:
  • filling the mixture pushed by the injection screw serving as a piston fills the cavity of the mold. If necessary, a pressure can be applied on the mold at the end of filling,
  • the polymer is frozen and the TPA piece is ejected when its rigidity is sufficient.
  • the aforementioned molding technique does not allow the use of conventional cut glass yarns directly in the hopper; the yarns intermingle and form entanglements that quickly block the flow of granulated thermoplastic material and threads to the injection screw. To ensure a proper implementation, the glass son are therefore converted into granules.
  • Granules are known in which the glass threads of variable length are associated with thermoplastic material.
  • the "short" wire granules are formed from thermoplastic material and cut glass son in an extruder equipped with a "twin-screw” type screw, and cutting of the rod formed into granules of the desired length.
  • the high shear induced by this type of extrusion screw makes it possible to separate the glass filaments and consequently to sufficiently impregnate them with the thermoplastic material and to disperse them correctly therein. Nevertheless, the level of reinforcement is not very high because of the short length of the glass strands.
  • the "long" glass fiber granules are obtained by passing one or more continuous glass strands, for example in the form of a roving, in a die fed with the molten thermoplastic material and then cutting the cooled glass wire to the required length.
  • This type of granulate known as
  • the invention is particularly interested in the latter type of granules with a high glass content.
  • the glass strands that make up these granules consist of a multitude of individual filaments (of the order of 1,000 to 100,000 filaments per basic thread), of 5 to 24 ⁇ m in diameter, for example from 10 ⁇ m to 17 ⁇ m. ⁇ m and length generally not exceeding 30 mm.
  • the glass filaments are coated with a sizing: in addition to the protection against abrasion that it brings to the filaments during the elaboration of the son, it is important that the size also confers additional properties specific to the intended application.
  • the size must be able to bind the filaments together to give a wire capable of being cut into elements of identical length with a quantity of "fines", that is to say of smaller particles, which is the weakest possible.
  • the sizing must also provide the glass fiber granules with the capacity to withstand the major mechanical stresses resulting from the friction of the wires with each other and against the walls of the transport pipes which cause a bursting of the threads and the release of the filaments of glass that constitute them (we speak of "filamentisation”). The filaments then form "flock” which obstructs the pipes.
  • the sizing must further contribute to bond the glass strands during granulation to form high density granules which can flow easily into the metering device and into the feed hopper of the injection screw. Indeed, most metering devices are gravimetric metering based on a constant flow that operate by opening traps releasing granules, the opening time being calculated and adjusted as and when metered dosages. It is therefore important that the granule shape factor defined by the ratio of the length to the diameter remains constant, that the glass threads remain sufficiently cohesive and that they can not be released and become entangled forming "bridges" which disturb or block the flow of materials to the injection screw.
  • the object of the present invention is to provide a sizing composition capable of coating glass yarns to form chopped yarn granules, in particular suitable for injection molding, which have a high glass content and a better dispersion in the matrix. thermoplastic to reinforce.
  • the sizing composition which is the subject of the invention is an aqueous composition comprising the constituents below, in the following weight contents expressed as percentages of the solids:
  • the copolymer makes it possible to modulate the speed of impregnation of the threads with the thermoplastic material. It results from the polymerization of ethylene and at least one monomer selected from vinyl acetate, acrylic acid and methacrylic acid.
  • the copolymer has an ethylene content of at least 50% by weight, preferably at least 65% and more preferably at least 80%, which makes it possible to have good compatibility with the thermoplastic matrix at to reinforce.
  • the melting point of the copolymer is generally less than
  • the copolymer has a melting point of less than 160 ° C., preferably less than 140 ° C. and advantageously of the order of 110 ° C.
  • the coupling agent makes it possible to hang the size on the surface of the glass filaments.
  • the coupling agent is generally chosen from silanes such as gamma-glycidoxypropyltrimethoxysilane, gamma-acryloxypropyltrimethoxysilane, gamma-methacryloxypropyltrimethoxysilane, gamma-aminopropyltriethoxysilane, vinyltrimethoxysilane, phenylaminopropyltrimethoxysilane, styrylaminoethylaminopropyltrimethoxysilane or terbutylcarbanoylpropyltrimethoxysilane, and siloxanes. titanates, zirconates and mixtures of these compounds.
  • the silanes are chosen, advantageously the aminosilanes.
  • the grafted polypropylene according to the invention comprises at least one side chain bonded to the polypropylene main chain, the side chain being a unit derived from at least one monomer containing one or more functions that can react with the coupling agent.
  • the monomer is chosen from vinyl monomers and monomers carrying at least one alcohol, carboxylic acid, acid anhydride, especially carboxylic acid, amide or epoxide functional group.
  • the degree of grafting of the polypropylene (ratio of the mass of grafted monomer to the weight of the graft polymer x 100) is between 0.2 and 8%, preferably between 0.5 and 5%.
  • the polypropylene is grafted with maleic anhydride.
  • the maleic anhydride content in the grafted polypropylene ranges from 0.2 to 6%, preferably from 0.5 to 4%.
  • the melting point of the grafted polypropylene is generally greater than the melting point of the copolymer according to the invention described above.
  • the sizing composition obtained in the context of the invention may be in the form of a solution, suspension, dispersion or aqueous emulsion. Most often, the sizing composition is an emulsion.
  • the sizing composition comprises the constituents below, in the following weight contents expressed as percentages of solids:
  • At least one coupling agent preferably a silane and advantageously an aminosilane-10 to 60% grafted polypropylene, preferably with maleic anhydride.
  • the sizing composition may further comprise one or more components (hereinafter referred to as "additives").
  • the composition may comprise at least one film-forming agent chosen from polyurethanes, epoxies, polyesters and polyvinyl acetate.
  • the content of film-forming agent may be up to 40% by weight of the sizing composition, preferably up to 10%.
  • the composition may also comprise, as additive, at least one surfactant or lubricant which helps to protect the filaments from abrasion and contributes to limiting the formation of flock during fiber drawing and wire cutting.
  • the surfactant or lubricant is chosen from fatty acid esters such as decyl laurate, isopropyl palmitate, cetyl palmitate, isopropyl stearate, ethylene glycol adipate or trimethylolpropane trioctanoate. , and alkoxylated derivatives, especially ethoxylated derivatives of these esters, glycols derivatives such as polyethylene glycols or polypropylene glycols, optionally containing alkoxy groups, especially ethoxy, and mixtures of these compounds.
  • the sizing composition may include an antistatic agent such as a quaternary ammonium salt.
  • the sizing composition may further comprise as an additive an anti-foaming agent, for example a polyalkylsiloxane such as polydimethylsiloxane.
  • an anti-foaming agent for example a polyalkylsiloxane such as polydimethylsiloxane.
  • the content of each of the abovementioned additives, except for the film-forming agent does not exceed 3% by weight of the composition, the total content of these additives remaining less than 5%.
  • the sizing composition generally has a solids content of between 2 and 20%, preferably 4 and 15% and advantageously of the order of 10%.
  • the application of the sizing composition according to the invention to the glass filaments is carried out under the usual conditions known in the art.
  • the threads of molten glass flowing from orifices arranged at the base of one or more dies are drawn in the form of one or more plies of continuous filaments, and then the filaments are gathered in one or more threads.
  • the deposition of the size is performed on the filaments being stretched under the die.
  • the sized yarns which constitute another object of the invention, are generally collected in the form of windings on rotating supports or are cut before collection by a member also serving to stretch them, most often disposed under the Faculty.
  • the son obtained can thus be in different forms after collection, for example in the form of continuous yarn coils (cakes, rovings comprising a thread or several basic threads ("roving" assembled), "cops", etc. ) or chopped wires.
  • the glass filaments constituting these threads have a diameter that can vary to a large extent, most often from 5 to 30 ⁇ m, preferably 8 to 20 ⁇ m.
  • the base yarns generally consist of 100 to 10,000 filaments, preferably 200 to 5,000, and preferably of the order of 1,000.
  • the amount of sizing coating the glass son does not exceed 2% of the weight of the yarn and preferably is between 0.2 and 1.8%, and preferably between 0.5 and 1.5% .
  • the size coating the glass son has the particular that it softens at a lower temperature than the melting temperature of the material to be reinforced.
  • the size begins to flow before the thermoplastic material, which makes it possible to have a kneading effective material and a homogeneous distribution of son in the mixture to be injected.
  • the softening of the size occurs at a temperature a few degrees Celsius higher than the melting temperature of the sizing compound having the lowest melting point, and at least 10 ° C lower, preferably at least 20 ° C and preferably at least 50 ° C at the melting temperature of the thermoplastic material to be reinforced.
  • the sized glass strands which constitute another object of the invention, are used to form granules of cut glass strands with a high glass content.
  • the granules can be obtained according to any method known to those skilled in the art, in particular described in WO-A-96/40595, WO-A-98/43920, WO-A-01/05722 and WO-A-03/097543.
  • the granules can be obtained by the process of cutting the glass strands to a length of between 6 and 30 mm, preferably directly under the spinneret as indicated above, and subjecting them to stirring in a suitable device. in order to agglomerate them. Under these conditions, the cut son are wet and generally contain 5 to 25% by weight of water.
  • the cut glass yarns to which, if appropriate, water has been added so as to have a water content of between 10 and 25% by weight, are treated in a brewing apparatus for a sufficient period of time up to obtaining granules containing at least 50% by weight of glass.
  • the granules are then dried to remove water.
  • additives may be introduced during the stirring in a proportion not exceeding 3% of the total weight of the mixture.
  • the additives are chosen from the coupling agents with the matrix to be reinforced, for example polypropylene grafted with maleic anhydride, the anti-aging agents making it possible to improve the heat resistance or the light resistance, the fillers, for example the carbon black.
  • the dried granules are composed of juxtaposed cut threads and have a length substantially equal to that of the cut glass starting threads, from 6 to 30 mm, preferably from 8 to 25 mm and advantageously from 9 to
  • the diameter of the granules is generally between 0.5 and 4 mm, preferably 1 and 3 mm.
  • the granules have a glass content ranging from 95% to 99.8% by weight, preferably 98 to 99.5%.
  • the granules have a loss on ignition of less than 2% by weight, preferably less than 1.8%, and preferably ranging from 0.5 to 1.5%.
  • the granules can be used for the reinforcement of thermoplastic materials such as polyolefins, for example polyethylene and polypropylene, polyamides, polyalkylene terephthalates, for example PET polyethylene terephthalate and PBT polybutylene terephthalate, styrene polymers, for example acrylonitrile-butadiene-styrene (ABS), phenylene polysulfide PPS, polycarbonates and polyacetals, for example polyethylene oxide POM.
  • polypropylene is particularly preferred.
  • the glass content in the final molded part is between 10 and 60%, advantageously 20 and 30%
  • the granules obtained from the glass strands coated with the composition according to the invention can be used in combination with any thermoplastic matrix. This is an advantage over known injection molding granules which contain a substantial amount of thermoplastic material (at least 30 and up to 80% by weight depending on the type of granule) which may be some incompatibility with the material to reinforce.
  • thermoplastic material at least 30 and up to 80% by weight depending on the type of granule
  • EVA ethylene-vinyl acetate copolymer
  • EAA ethylene-acrylic acid
  • Michem Prime 4983R ethylene-acrylic acid
  • weight content of ethylene 80%; weight average molecular weight: 8400; acid number: 156 - - gamma-aminopropyltriethoxysilane (silane): sold under the reference "Silquest ® A-1 100" by GENERAL ELECTRIC;
  • PU polyurethane
  • the preparation of the sizing composition is carried out as follows: The ethoxy groups of the silane (3) are hydrolyzed in deionized water kept stirring, and then the other constituents are added, still with stirring. The final pH is of the order of 10.
  • the weight content of solids in the sizing composition is equal to 10%.
  • the sizing compositions are used to coat, in a known manner, glass filaments E of about 17 ⁇ m in diameter drawn from glass threads flowing from the orifices of a die which are gathered together into 500 filament yarns. each.
  • the glass strands of Examples 1 to 13 are cut to an average length of 12 mm ⁇ 1 mm and granulated in the granulation device described in the patent application WO 03/097543.
  • the granules have a length of 12 mm ⁇ 1 mm, a diameter of 2.5 mm, a density of 0.8 and a glass content greater than 98%.
  • the granules obtained are analyzed under the following conditions: the quantity of fines, that is to say of rods or of free glass filaments, is measured on a sample of 500 g of granules placed in a hopper whose chute of outlet is located 4 mm from a vibrating corridor allowing the flow and a homogeneous spreading of the granules.
  • the fines are collected in a trap located above the vibrating corridor, by means of a suction device.
  • the quantity of fines, expressed in mg / kg is measured on the granules before and after the transport test (see following paragraph).
  • the quantity of flock after the pneumatic transport of the granules is measured as follows: 2 kg of granules contained in a storage tank are sucked through a critical circuit up to the pneumatic injection hopper. a conventional injection press. The formed filament wad is collected on the filter of the pneumatic hopper and weighed. The amount of flock is expressed in mg / kg.
  • the granules are subjected to a PSI (Pneumatic Stress Integrity) test representing a pneumatic transport of the granules under high pressure under more severe stress conditions than the current industrial conditions.
  • PSI Pressure Integrity
  • 50 g of granules are rotated in a stainless closed circuit at a pressure of 5 bar (0.5 MPa) for 45 seconds.
  • the granules are recovered and sieved to recover the flock.
  • the percentage of flock is given as a function of the initial mass of granules.
  • the flow of the granules or fibers, expressed in seconds / kilogram, is measured as follows: the product (5 kg) is placed in a hopper whose discharge orifice is located 28.5 mm from a corridor Vibrating flow with an amplitude of 1 mm.
  • the granules of Examples 14 to 26 have a flowability of less than 15 s / kg, compatible with use in an injection molding device.
  • the granules according to the invention have good mechanical strength properties during transport.
  • the granules of Examples 14 to 20 and 22 to 24 have a smaller amount of fines before and after the pneumatic transport, and less fuzz under the conditions of the injection (transport test) and under more severe conditions ( PSI test) than the granules of Examples 25 and 26 compared.
  • the granules of Example 21 have intermediate strength properties compared to comparative examples which remain acceptable for the intended application.
  • the granules of Examples 14 to 26 are used to make composite parts by the injection molding technique.
  • the granules of cut glass yarns and the granulated thermoplastic material (polypropylene) are transported pneumatically to a gravimetric doser overlying an injection molding machine equipped with a single injection screw.
  • the mixture is injected into a mold allowing the production of a 2 mm thick plate.
  • the amount of glass represents 30% of the total weight of the plate.
  • the plates were formed under the following conditions:
  • a pressure of 120 bar (12 MPa) is applied to the injection screw operating at the speed of 130 rotations per minute, the speed being reduced to 80 rotations per minute at the end of the dosage, which allows slightly increase the mixing time of the materials and obtain better impregnation of the son by the thermoplastic material.
  • the plates thus formed are placed on a lighting device making it possible to visualize the clusters of cut yarns that are not dispersed in the thermoplastic matrix.
  • An image processing software (Mesurim) of the plate makes it possible to calculate the percentage of the surface containing nondispersed cut glass threads (% defects).
  • the plates obtained from the granules according to the invention have a better dispersion of the glass threads in the matrix and therefore a lower percentage of defects than with the known granules (comparative examples 38 and 39). ).
  • the molding performed under conditions 2 leads to better dispersion without significantly affecting the length of the fibers and therefore the level of performance in terms of reinforcement.
  • the mechanical properties of the plates reinforced by the glass strands coated with the size according to the invention are comparable to those of Examples 38 and 39, in particular the impact resistance (Charpy and IZOD tests) and the bending stress.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Wood Science & Technology (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Reinforced Plastic Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Surface Treatment Of Glass Fibres Or Filaments (AREA)
EP06794392A 2005-05-04 2006-05-02 Schlichtezusammensetzung für glasfasergranulat mit hohem glasanteil Withdrawn EP1885809A2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0551178A FR2885362B1 (fr) 2005-05-04 2005-05-04 Composition d'ensimage pour granules de fils de verre a forte teneur en verre
PCT/FR2006/050405 WO2007000517A2 (fr) 2005-05-04 2006-05-02 Composition d'ensimage pour granules de fils de verre a forte teneur en verre

Publications (1)

Publication Number Publication Date
EP1885809A2 true EP1885809A2 (de) 2008-02-13

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP06794392A Withdrawn EP1885809A2 (de) 2005-05-04 2006-05-02 Schlichtezusammensetzung für glasfasergranulat mit hohem glasanteil

Country Status (10)

Country Link
US (1) US20080254290A1 (de)
EP (1) EP1885809A2 (de)
JP (1) JP2008540306A (de)
KR (1) KR20080004573A (de)
CN (1) CN101171314B (de)
BR (1) BRPI0610729A2 (de)
FR (1) FR2885362B1 (de)
TW (1) TW200710144A (de)
WO (1) WO2007000517A2 (de)
ZA (1) ZA200709426B (de)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4989790B2 (ja) * 2010-08-05 2012-08-01 松本油脂製薬株式会社 強化繊維用サイジング剤、合成繊維ストランドおよび繊維強化複合材料
EP3359602A1 (de) * 2015-10-08 2018-08-15 OCV Intellectual Capital, LLC Nachbeschichtungszusammensetzung für verstärkungsfasern
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TW200710144A (en) 2007-03-16
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FR2885362B1 (fr) 2007-06-08
US20080254290A1 (en) 2008-10-16
CN101171314B (zh) 2011-12-14
ZA200709426B (en) 2008-12-31
BRPI0610729A2 (pt) 2012-10-30
FR2885362A1 (fr) 2006-11-10
JP2008540306A (ja) 2008-11-20
WO2007000517A3 (fr) 2007-04-12

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