EP1892069A2 - Chaîne de fabrication pour la réalisation de panneaux préfabriqués pour murs de bâtiments - Google Patents

Chaîne de fabrication pour la réalisation de panneaux préfabriqués pour murs de bâtiments Download PDF

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Publication number
EP1892069A2
EP1892069A2 EP06405451A EP06405451A EP1892069A2 EP 1892069 A2 EP1892069 A2 EP 1892069A2 EP 06405451 A EP06405451 A EP 06405451A EP 06405451 A EP06405451 A EP 06405451A EP 1892069 A2 EP1892069 A2 EP 1892069A2
Authority
EP
European Patent Office
Prior art keywords
station
mounting frame
track
mounting
production line
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06405451A
Other languages
German (de)
English (en)
Inventor
Carmine Franco Valente
Maurizio Peccolo
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BIT Technologies Ltd
Original Assignee
BIT Technologies Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BIT Technologies Ltd filed Critical BIT Technologies Ltd
Publication of EP1892069A2 publication Critical patent/EP1892069A2/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/041—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres composed of a number of smaller elements, e.g. bricks, also combined with a slab of hardenable material
    • E04C2/042—Apparatus for handling the smaller elements or the hardenable material; bricklaying machines for prefabricated panels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49826—Assembling or joining

Definitions

  • the present invention relates to a system for the production of prefabricated board elements for the production of inner or outer walls of buildings according to the preamble of patent claim 1.
  • This system is therefore to create a mobile manufacturing plant, the mounting frame for the panel elements are mounted in straight-line manufacturing process on trailers of a truck.
  • This design which is based on the idea that the panel elements are to be produced at the point of use, so that the transport costs can be reduced, but has the disadvantage that the versatility of the system is very limited, since just the portability of the manufacturing plant size and thus the Production capacity and diversity limited to the producible types of panel elements.
  • the mobile factory according to this proposal is therefore suitable when in very remote areas (for example in the desert or in inaccessible mountain country) entire settlements or quarters prefabricated buildings are to be created, all the same, with the transport problems, which bring prefabricated panel elements with it , outweigh those of production capacity and versatility.
  • Purpose of the present invention is to provide a production line for the production line prefabricated panel elements, which allows to produce large daily production quantities of prefabricated panel elements of various kinds with only minor adjustments of the actual fabrication facilities, the constraints on portability of the fabrication facility are overcome in accordance with the aforementioned patent application, which The present invention is closest to the state of the art.
  • the novelty of the plant according to the invention is mainly based on the provision of a predefined production run, according to which each assembly frame is brought back to the starting point of the run after completion of the manufacturing process, where the work cycle can start again, all this with simple transport systems that allow a fast and efficient work schedule for the workforce.
  • Fig. 1 is shown - in plan and in elevation - an example of a manufacturing plant according to the present invention comprising a station 1 where the mounting frames are opened, and a station 2 where the mounting frames are closed and filled, and four Stations 3, 3 ', 3 ", 3"', where elements are designed and assembled, which form the panel element, and 24 stations 4 - 4 xxlv for the curing of the cement mortar.
  • the number of stations 3, 3 ', ... 3 n , where elements are designed and assembled, which form the finished panel element is shown in the example in Fig. 1 with four stations, but may vary depending on the type of in the provided fabrication plant to be fabricated panel elements.
  • more or less "specialized" stations can be formed to carry out certain fabrication steps, which is to be understood in the sense that, for example, stations can be provided which are suitable for producing panel elements of a particular one Total thickness are suitable, without adjustment work on the construction elements would have to be made.
  • fewer stations to lay out and assemble require that the versatility of the fabrication facility decrease, or that adjustments or adjustments to the elements forming the station must be made to produce various types of panel elements, which reduces the productivity of the fabrication facility which causes higher production costs.
  • each individual mounting frame 5, ... 5 n (visible in the various workstations 1 to 4 in Fig. 1) is constructed on a carriage 6, on which he successively from the ⁇ ffnüngsstation is brought to the mounting station 3 for the bottom wall of the panel element, and then to the second station where the reinforcing bars are installed and to the second mounting station 3 "for the top wall of the panel element, then to the station 3"'where the mounting frame is closed, to the filling station 2 and the curing station 4 ... 4 n for the cement mortar.
  • lower wall or upper wall of the panel element refer only to the position of the element during the fabrication process and not to the position that occupies the panel element after installation on the site.
  • the lower side of the panel element can thus be after installation on site to the outer wall or the inner wall of the building so that its structure (for example, the interpretation of the reinforcement or the thermal insulation) is taken into account for the final orientation of the wall.
  • this has no influence in the context of the present invention.
  • the station where the mounting frame 5 is closed and that where the filling with cement mortar takes place will be collapsed.
  • These operations can be performed in two separate stations because it is clear that once the mounting frame 5 is closed and its Walls are secured, this is ready for filling with cement mortar, that is, this can be done "on the spot", provided that the necessary and known devices are available for it, without the mounting frame must be moved.
  • This solution allows a workstation to be saved but, on the other hand, can slow down the work rhythm since two operations must be performed on a single station. This possibility will be applicable only where it allows a real optimization of the working cycle, taking into account the residence times of the mounting frame in the stations preceding the closing of the mounting frame.
  • FIGS. 2 to 5 correspond to the sections along the lines AA, BB, CC and DD of FIG. 1, ie the sections through the work stations, which are shown only in the sense of exemplary embodiments, but in no way as complete Exploitation of all possibilities to train such stations.
  • An illustration of the lockable mounting frame is therefore not to be regarded as essential in the context of the present invention, the novelty of which lies rather in the displaceability of the mounting frame 5 ... 5 n along a predetermined concentricity
  • FIG. 2 is a section along the line AA shown according to FIG. 1 with the station at which the assembly frame 5 5 n open '....
  • the open horizontally placed wall 7 is articulated at one point by means of a hinge 9, about which a pivoting upwards to a position can be performed, in which the mounting frame 5 is closed (shown in Fig. 5).
  • a mechanism 10 is provided, with which the wall 7 is lifted, and which consists of a series of rods and pistons, which corresponds to all the common facilities in this field and therefore requires no further description.
  • the carriage 6 is provided with wheels 11 which roll on the rails 12, 12 'which are arranged along the whole route connecting the station 1 to the filling station 2 for the mounting frames.
  • the design and the number of rails 12, 12 'and the wheels 11 may vary depending on the requirements and do not themselves constitute an essential object of the present invention.
  • the mounting frame 5 in its open state ie one of the Walls in a cantilevered position
  • the opening of the mounting frame 5 can take place, wherein the finished panel element is removed and where, if necessary, the cleaning of the mounting frame.
  • Fig. 3 is a section along the line BB shown in FIG. 1, which shows an assembly station for laying out and assembling the structural elements of the panel element.
  • These elements can form the bottom wall of the panel element and consist, for example, of a layer of brick or polystyrene, or of the reinforcing iron structure, as all this is shown in this figure. From this figure it can be seen how provisional guards 13 are used as protection for the workers.
  • Fig. 4 is a section along the line C-C shown in FIG. 1, which shows the carriage 6 in the position in which the mounting frame 5 is closed, but here still shown in its open position.
  • the lower layer denoted by 14 are the elements of the panel element, the reinforcing bars 15 (summarily indicated) and the upper layer of the panel element 16, which lies on the reinforcement 15.
  • the lower layer 14 and the upper layer 16 of the panel member 17 may be made of bricks or tile, slate or polystyrene panels or other insulating material (for example, wood).
  • the height of the panel member 17 is generally variable, but this height must be taken into account when arranging the linkage 9 with respect to the vertical fixed wall. For this purpose, reference is made to FIG.
  • Fig. 5 it is then seen how the trolley 6 of the mounting frame 5 is spent on the track 12 on a trolley 19, which is provided with wheels 20 (two wheels on each side), which roll on two rails 21, which in right angles to the rails 12, 12 'are arranged for the carriage 6.
  • a direction change device 22 is installed, with which the direction of the Mounting frame 5 can be changed by 90 °.
  • This direction change device 22 can be designed in various ways, among which the one illustrated in FIGS. 5 and 7 is merely a well-fitting solution, not the only one at all.
  • two of the rails 12 which guide the carriage of the mounting frame 5 extend and terminate on the trolley 19, the wheels 20 of which at right angles to the rails 12 arranged rails 21 roll.
  • the carriage 19 on which the carriage 6 has been brought can now be displaced in the direction of the arrow f ( Figure 1), as far as one of the several parallel tracks 22 (four of which are shown in Figure 4), on which the carriages 6 are "threaded” by means of a same system, as described at 22, whereby the carriages 6 enter the hardening zone 4, which can receive a plurality of carriages and mounting frames.
  • the total number of mounting frames 5 in the curing phase can vary considerably depending on the needs of the manufacturing plant, according to a preferred embodiment of the present invention provides that the total number of circulating mounting frame 5 is at least 12 (if only one to the track 12 parallel track in the curing zone 4 is available) and a maximum of 60 units. The maximum number results essentially, except for logistical reasons, from the maximum required curing time of the cement mortar in the mounting frame 5 before it can be opened. It would make no sense to keep the finished and hardened panel element longer in the mounting frame.
  • a second device for changing direction with tracks 21 ' is provided, which is constructed in the same way and works the same as the device 22 to change direction, so they here does not need to be described again.
  • the cured panel elements are transported to the opening station 1, where the mounting frame are opened and the panel elements are removed and sent from there to the site, where they are installed.
  • the whole cycle is realized, is provided in accordance with the invention that the mounting frame complete a predetermined run, they get from point 1, where they are opened again to this opening point of the mounting frame 5.
  • the manufacturing plant should have a plurality of rail tracks 23 (in FIG. 1, for example, four such procedures) and that in the same zone 4 at the same time a number of mounting frame 5 find their place during their curing phase, the Manufacturing time corresponds to the time required for curing the cement mortar of the first during a manufacturing cycle prefabricated panel element.
  • cure zone 4 provides as many cure sites as are sufficient to fully cure the first panel element that was produced during a work cycle (which, of course, may last 24 hours, corresponding to continuous operation before the next work cycle begins), so what the next cycle begins with the opening of the above-mentioned first panel and the subsequent production of the first panel of the next cycle. In this way, it is possible to make best use of the curing zone 4 and to optimize its size. A less receptive cure zone would reduce the production capacity of the entire fabrication facility and cause time losses.
  • the individual mounting frames 5 are provided with devices (as shown in the figures, but in various ways available to the person skilled in the art) in order to adapt the mounting frame 5 to facilitate the type of panel element to be produced, in particular to the thickness of the panel element, which may vary from a few centimeters (for example, 15 cm) to 40 to 50 cm.
  • mounting frame 5 are simultaneously used therein, each of which is suitable for producing a specific type of panel elements.
  • This is especially to sandwich panel elements with two sides of the wall with brick elements or on insulating panel elements with a wall side of brick elements and a wall side of polystyrene, etc., to think. More about it is in the already mentioned EP-A-06405065.1 to find.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
EP06405451A 2006-08-23 2006-10-24 Chaîne de fabrication pour la réalisation de panneaux préfabriqués pour murs de bâtiments Withdrawn EP1892069A2 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CH01347/06A CH699900B1 (it) 2006-08-23 2006-08-23 Impianto per la fabbricazione a catena di pannelli prefabbricati per pareti di edifici.

Publications (1)

Publication Number Publication Date
EP1892069A2 true EP1892069A2 (fr) 2008-02-27

Family

ID=38800708

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06405451A Withdrawn EP1892069A2 (fr) 2006-08-23 2006-10-24 Chaîne de fabrication pour la réalisation de panneaux préfabriqués pour murs de bâtiments

Country Status (3)

Country Link
US (1) US20080092469A1 (fr)
EP (1) EP1892069A2 (fr)
CH (1) CH699900B1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103029214A (zh) * 2013-01-09 2013-04-10 天津恩赐凯瑞建材有限公司 轻集料挤压成型建筑隔墙条板护膜的自动分拆膜装置及其分拆膜方法
CN103089019A (zh) * 2012-12-30 2013-05-08 山东北新大象房屋有限公司 多面框架式墙体安装设备

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102673965A (zh) * 2012-04-24 2012-09-19 贵州博典建材化工科技有限公司 用于保温砌块自动化生产线中的尾部摆渡小车

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103089019A (zh) * 2012-12-30 2013-05-08 山东北新大象房屋有限公司 多面框架式墙体安装设备
CN103089019B (zh) * 2012-12-30 2016-02-03 山东北新大象房屋有限公司 多面框架式墙体安装设备
CN103029214A (zh) * 2013-01-09 2013-04-10 天津恩赐凯瑞建材有限公司 轻集料挤压成型建筑隔墙条板护膜的自动分拆膜装置及其分拆膜方法
CN103029214B (zh) * 2013-01-09 2015-05-13 天津恩赐凯瑞建材有限公司 轻集料挤压成型建筑隔墙条板护膜的自动分拆膜装置及其分拆膜方法

Also Published As

Publication number Publication date
US20080092469A1 (en) 2008-04-24
CH699900B1 (it) 2010-05-31

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