EP1925443B1 - Device for satinizing and embossing packaging films - Google Patents

Device for satinizing and embossing packaging films Download PDF

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Publication number
EP1925443B1
EP1925443B1 EP06405487A EP06405487A EP1925443B1 EP 1925443 B1 EP1925443 B1 EP 1925443B1 EP 06405487 A EP06405487 A EP 06405487A EP 06405487 A EP06405487 A EP 06405487A EP 1925443 B1 EP1925443 B1 EP 1925443B1
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EP
European Patent Office
Prior art keywords
embossing
embossing roller
teeth
structural elements
surface structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP06405487A
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German (de)
French (fr)
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EP1925443B9 (en
EP1925443A1 (en
Inventor
Charles Boegli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boegli Gravures SA
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Boegli Gravures SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Boegli Gravures SA filed Critical Boegli Gravures SA
Priority to EP06405487A priority Critical patent/EP1925443B9/en
Priority to ES06405487T priority patent/ES2391648T3/en
Priority to ZA200709348A priority patent/ZA200709348B/en
Priority to US11/933,892 priority patent/US8430663B2/en
Priority to CA2610176A priority patent/CA2610176C/en
Priority to CN200710188653.7A priority patent/CN101186125B/en
Priority to RU2007142700/12A priority patent/RU2483935C2/en
Priority to JP2007301099A priority patent/JP5166003B2/en
Priority to BRPI0704244-2A priority patent/BRPI0704244A/en
Publication of EP1925443A1 publication Critical patent/EP1925443A1/en
Application granted granted Critical
Publication of EP1925443B1 publication Critical patent/EP1925443B1/en
Publication of EP1925443B9 publication Critical patent/EP1925443B9/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/07Embossing, i.e. producing impressions formed by locally deep-drawing, e.g. using rolls provided with complementary profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0707Embossing by tools working continuously
    • B31F2201/0715The tools being rollers
    • B31F2201/0723Characteristics of the rollers
    • B31F2201/0733Pattern
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0707Embossing by tools working continuously
    • B31F2201/0715The tools being rollers
    • B31F2201/0741Roller cooperating with a non-even counter roller
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F2201/00Mechanical deformation of paper or cardboard without removing material
    • B31F2201/07Embossing
    • B31F2201/0707Embossing by tools working continuously
    • B31F2201/0715The tools being rollers
    • B31F2201/0741Roller cooperating with a non-even counter roller
    • B31F2201/0743Roller cooperating with a non-even counter roller having a matching profile

Definitions

  • the present invention relates to a device for satinizing and embossing packaging films with at least three embossing rollers, according to the preamble of patent claim 1.
  • the surface structures of the embossing rolls i. the arrangements of the teeth, circular ribs or longitudinal ribs on the prior art rolls, break the paper symmetrically, resulting in a more homogeneous refraction of the fibers in two directions compared with the prior art, and whereby finer embossments can be obtained, preventing the formation of wrinkles in the logo area, a reduced tendency to tubing and curling can be determined and good folding properties, or so-called dead-foil properties, can be achieved.
  • Fig. 1 In the schematic representation of Fig. 1 are three embossing rollers R1, R3 and R2 shown, wherein the embossing roller R1 is driven by a drive 4.
  • the embossing roll R1 is known per se and has been disclosed in various patents, also in the documents cited at the outset.
  • the driven embossing roller R1 has a surface structure with both axially and circularly homogeneously scored individual teeth 5, by means of which the satin effect is achieved.
  • This surface structure is referred to as a basic grid GR.
  • the teeth may be pyramid-shaped with different cross sections, designed as truncated pyramids or conical. In the case of pyramidal teeth, these have a cross section in the form of a quadrilateral parallelogram.
  • the two further embossing rollers R2 and R3 can see through the film 9 and by means of suitable surface structures through the first embossing roller R1, see Fig. 9 , or are driven by means of a known synchronous transmission 6, 7 and 8, see Fig. 10 , As a rule, the film 9 is guided through the embossing rollers in such a way that the metallised or treated surface points towards the first embossing roller R1.
  • embossing roller 2 or 3 instead of embossing roller 1 and to let the other embossing rollers run free.
  • synchronization by means of gears synchronization by means of belts or electronic means is also possible.
  • each embossing roller was homogeneously provided with similar elevations and depressions - with the basic pattern - e.g. with pyramidal teeth of different cross sections such. As square parallelograms, truncated pyramids or conical teeth, so that an interaction with the other embossing rollers involved in the embossing process is possible.
  • Fig. 9 or 10 shows, the film 9 first passes through the roller pair R1 and R2 and then the roller pair R1 and R3. It follows that the film first passes through the arrangement with different structures of a pair of rollers, and then by the surface structure of the second pair of rollers differently, ie treated inhomogeneous, resulting in a completely inhomogeneous treatment of the film, the surprising results shows.
  • the embossing roller R1 is provided with homogeneously rasterized individual teeth 5, which define the basic grid GR.
  • These may be pyramidal or conical teeth, which have a known flattening of at least 2%, preferably at least 5%, wherein the cross section of the pyramidal teeth has the shape of a quadrangular parallelogram.
  • Fig. 1 the surface structures of the embossing rollers R2 and R3 are symbolized by the letters A - J and Q - Z, respectively.
  • R2A denotes the surface structure A of the embossing roller R2
  • R3Q the surface structure Q on embossing roller R3, etc.
  • Fig. 2 is given a possible surface structure of the embossing rollers R2 and R3.
  • the surface structure A of the roll surface of R2 according to Fig. 2 is defined by longitudinal ribs 10 which are separated by Structural elements in the form of rows of teeth 11 are interrupted, wherein the row of teeth 11 composed of individual teeth 5 and the teeth have a truncated pyramidal configuration in the present example. Therefore, the surface of R2 does not consist of uniform longitudinal ribs, as known from the prior art, but of longitudinal ribs which are interrupted by circular rows of teeth, wherein the grid of these structural elements is not the same as the basic grid GR.
  • the structure Q of the third embossing roller R3 here consists of uniformly arranged circular ribs 12, as is known per se in embossing rollers according to the prior art.
  • the longitudinally, transversely or helically extending structural elements have a cross-section which tapers outwards and has a flattening, the dimensions of the structural elements and the grooves lying between them corresponding to the dimensions of the teeth 5 of the first, driven embossing roller R1, with all teeth engaging in the grooves between the ribs.
  • Fig. 3 It is shown that the surface structure B of the embossing roller R2 has the interrupted longitudinal ribs 10 and double rows of teeth 13, it being understood that there may also be three or more rows of teeth interrupting the longitudinal ribs 10.
  • the embossing roller R3 has the same surface structure Q as shown Fig. 2 on.
  • the embossing roller R2 has the same surface structure A as in FIG Fig. 2 while the embossing roller R3 has a surface structure R in which circular ribs 14 are interrupted by longitudinal rows of teeth 15, the rows of teeth consisting of individual teeth 5.
  • the embossing roller R2 has the surface structure B as shown in FIG Fig. 3 while the embossing roller R3 has a surface structure S, wherein the circular ribs 14 are interrupted by double longitudinal rows 16, these rows also consisting of individual teeth 5.
  • FIGS. 1 to 5 shows that a great variety of variations is conceivable.
  • both the dimensions of the individual teeth and the spacing between the rows of teeth as well as the longitudinal or circular ribs may vary in dimensions and distances, provided that they are sized and arranged to be always engaged, or rolling with the rastered teeth of the embossing roller R1 can be brought.
  • any combination of the specified types of rolls of both embossing rolls is possible.
  • a surface structure G is shown, in which in the longitudinal ribs 10 as according to Fig. 5 Structure elements 17 are arranged helically and, for example, at an angle of 45 ° to the longitudinal axis, which in turn consist of rows of teeth with individual teeth 5.
  • the counter-roller R3 has a surface structure X, which is mirror-inverted to the structure G, but wherein structural elements 18 of two rows of teeth 5 and at the angle of z. B. 45 ° to the longitudinal axis of the embossing roller are arranged.
  • the embossing roller R3 with surface structure X likewise has rings 12, which are perforated by the structural elements 18.
  • a surface structure H is shown whose structural elements do not consist of rows with individual teeth, but of circular ribs 19, wherein the distances between the individual ribs is variable and there are no longitudinal ribs.
  • the embossing roller R3 has the surface structure Y consisting of longitudinal ribs 20. Again, the interaction of the embossing rollers R2 and R3 results in a non-homogeneous refraction of the paper fibers.
  • the embossing rollers according to Fig. 8 are analogous to the embossing rollers according to Fig. 6 can be seen by as a structural elements helically arranged ribs 21 are provided, but without intervening longitudinal or transverse ribs, whereby also here the distances between the individual ribs can be variable.
  • the ribs 22 of the embossing roller R3, which give the surface structure Z, are arranged in close tightness and helical in this example. Again, an interaction of the two embossing rollers R2 and R3 is a non-homogeneous embossing and thus a maximum refraction of the paper fibers.
  • the second roller R2 always has a non-homogeneous surface structure, such as A, B, G, H, J; R, S, X. If the first embossing roller has teeth as in R1, the second roller can be driven either by the shaping of the teeth and ribs over the foil or by means of synchronization means.
  • embossing rollers are, as shown, suitable for the optimal calendering of packaging films, in particular cigarette paper.
  • logos they will, as out known in the art, preferably mounted on the embossing roller R1 with the basic grid GR or GR1. This is done by removing teeth at the point where the logo is to be created so that the metallised or treated surface of the film that comes to rest there will not change as it passes through and remain shiny.
  • the treatment of the film according to the invention makes its surface particularly fine, so that in addition to logos, authentication and identification features can be embossed that are particularly tamper-proof and have a very fine structure.
  • this surface structure is also particularly suitable for so-called shadow embossing, which will be described later.
  • Authentication and identification features and shadow embossing can eg US-B-7 036 347 be produced by the same applicant or by means of embossing rollers, which in the EP-A-1 437 213 disclosed by the same applicant.
  • FIGS. 11-13 is an example in the EP-A-1 437 213 Macro-structure and micro-structuring called surface treatment of the individual teeth and the tooth base of the driven embossing roller R1, shown.
  • FIG. 11 Six teeth 5S1 to 5S6 are drawn, with the microstructures hatched.
  • the teeth are truncated pyramidal with a rectangular plan, with the side edges aligned parallel or perpendicular to the longitudinal axis of the roller and the pyramids are flattened.
  • Tooth 5S1 has a micro-structuring 20 on the flattened part of the tooth and a microstructure 21 on one or both lateral sides of the tooth and tooth 5S4 has the same surface structuring 20 and a micro-structuring 22 on one or both longitudinal sides (FIG. n) of the tooth.
  • the tooth root ZG may have a microstructure 23 along the longitudinal side of the teeth or a microstructure 24 over certain lengths or a microstructure 25 transversely thereto.
  • Tooth 5S2 has on one or both longitudinal sides a microstructure 26 which extends over the entire side, and tooth 5S3 has a microstructure 27 which extends over the entire surface of the flattened part.
  • the teeth 5S5 have only a small microstructure 28 over the height of the long side, while tooth 5S6 is unchanged. From this, of course, a variety of micro-structurings can be applied, giving an equally large variety of patterns on the film.
  • FIG. 12A is shown in cross section a positive grid structure, wherein the individual webs 30 have a distance of a few microns. This patterning may be located on any of the microstructures 20, 21, 28, or 29, but may also be attached to the root of the teeth, such as microstructures 23, 24, or 25.
  • FIG. 12B is a cross-section of a negative grating structure indicated, wherein the recesses 31 also have a distance of a few 100 nm to a few microns apart.
  • FIG. 12C is a perspective view of a possible positive micro-structure by means of grid-like, curved webs 32 indicated.
  • FIG. 12D is a perspective view of a possible negative micro-structuring by means of grid-like, curved grooves 33 indicated. This structure is suitable, for example, to find use in microstructuring 24 or 25.
  • the teeth of FIG. 13 have both a macrostructure and a micro-structuring.
  • macrostructure is understood to mean the change in the tooth geometry which when embossing generates characters whose appearance changes depending on the viewing angle of the viewer and / or the type and / or location of the illumination source. These geometrically altered teeth shape more or less the metal surface of the film.
  • This macro-structure may be overlaid with a micro-structuring to give special effects to the shadow embossing.
  • FIG. 13 You can see three geometrically unchanged teeth 5S1, 5S4 and 5S6, but with the microstructures as in FIG. 11 and the geometrically altered teeth 5M1, 5M2 and 5M3, where the "M” stands for macrostructure.
  • the tooth 5M1 has a greater flattening than a normal tooth, for example 5S1, wherein a micro-structuring 20 is mounted on the flattened part.
  • the tooth 5M2 has only a larger flattening and is otherwise unchanged, while the tooth 5M3 has been halved in width.
  • the teeth 5M2 and 5M3 may also have microstructures.
  • the tooth root may be machined and the same microstructure 23 as in FIG FIG. 11 and have a microstructure 25.
  • teeth with macrostructures and microstructures are intended to be the metallised or treated surface of the film change, in contrast to the tooth spaces at the location of the logos, which do not change the surface of the film.
  • the embossing rolls are made of metal.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Making Paper Articles (AREA)

Description

Die vorliegende Erfindung bezieht sich auf eine Vorrichtung zum Satinieren und Prägen von Verpackungsfolien mit mindestens drei Prägewalzen, gemäss Oberbegriff von Patentanspruch 1.The present invention relates to a device for satinizing and embossing packaging films with at least three embossing rollers, according to the preamble of patent claim 1.

Es ist jedoch auch möglich, eine Vorrichtung mit zwei Prägewalzen vorzusehen, wie gemäss Oberbegriff von Patentanspruch 2.However, it is also possible to provide a device with two embossing rollers, as in the preamble of claim 2.

Solche Vorrichtungen sind aus der EP-A-1 372 946 des gleichen Anmelders bekannt. Die europäische Patentanmeldung ist eine Weiterentwicklung der Vorrichtung gemäss US-B-6 715 411 des gleichen Anmelders. Beiden dort definierten Vorrichtungen ist gemeinsam, dass die Papierbahn zuerst ein erstes Walzenpaar und dann ein zweites Walzenpaar durchläuft, wobei durch die Verwendung von drei Walzen der Anpressdruck vermindert wird und eine bessere Brechung des Papieranteils der Folie erzielt werden kann.Such devices are from the EP-A-1 372 946 of the same applicant. The European patent application is a further development of the device according to US Pat. No. 6,715,411 of the same applicant. Both devices defined therein have in common that the paper web first passes through a first pair of rollers and then a second pair of rollers, wherein the contact pressure is reduced by the use of three rollers and a better refraction of the paper portion of the film can be achieved.

Die Oberflächen-Strukturen der Prägewalzen, d.h. die Anordnungen der Zähne, Zirkularrippen oder Längsrippen auf den vorbekannten Walzen, brechen das Papier symmetrisch, wodurch eine gegenüber dem vorher bekannten Stand der Technik homogenere Brechung der Fasern in zwei Richtungen resultiert und wodurch feinere Prägungen erzielt werden können, die Faltenbildung im Logobereich verhindert wird, eine verminderte Tendenz zu Tubing und Curling festgestellt werden kann und gute Faltungseigenschaften, bzw. sogenannte Deadfoldeigenschaften, erzielt werden können.The surface structures of the embossing rolls, i. the arrangements of the teeth, circular ribs or longitudinal ribs on the prior art rolls, break the paper symmetrically, resulting in a more homogeneous refraction of the fibers in two directions compared with the prior art, and whereby finer embossments can be obtained, preventing the formation of wrinkles in the logo area, a reduced tendency to tubing and curling can be determined and good folding properties, or so-called dead-foil properties, can be achieved.

Es sind jedoch in letzter Zeit weitere Probleme mit den Folien auf Papierunterlage aufgetaucht. Nachfolgend werden einige dieser Problemkreise angegeben, die sich aus den verschiedensten, neueren Papiereigenschaften ergeben:

  1. a) Eine einflussreiche und schwer zu beherrschende Komponente ist die Uneinheitlichkeit der Beschaffenheit der Folie, in der Zigarettenindustrie Innerliner genannt, wobei sich die Schwierigkeiten daraus ergeben, dass sich die Vielfalt der kommerziell erhältlichen Innerliner-Papiere ständig erhöht, ohne dass irgendwelche Vereinheitlichungstendenzen sichtbar sind. Das bedeutet, dass je nach Region oder Anforderungen aus dem Marketingbereich Papiere mit einem spezifischen Flächengewicht von 30 g/m2 bis 80 g/m2, metallisiert, Aluminium-kaschiert oder oberflächenbehandelt, z. B. durch Bedrucken, um eine metallähnliche Oberfläche zu erzielen, verwendet werden. Bei der Anwendung von sogenannten Schattenprägungen, siehe z.B. US-B-7 036 347 des gleichen Anmelders, werden sehr feine Strukturen erzeugt, die Material unabhängig mit gleicher Qualität geprägt werden müssen.
  2. b) Die mechanischen Eigenschaften der Folien werden stark durch die eingesetzten Zellstoff-Fasern, deren morphologischen Eigenschaften sowie deren Verarbeitung bestimmt. Äusserlich ähnliche Folien können sich deshalb in ihrem mechanischen Verhalten stark unterscheiden. Davon ausgehend ist es erstrebenswert, mit Innerlinern von schlechter Qualität gute Resultate zu erzielen.
  3. c) Für die industrielle Prägung der unterschiedlichen Folien ist es daher wünschenswert, unabhängiger von deren breiten Sensibilitätsbereich zu werden.
  4. d) Eine weitere, ökonomische Herausforderung besteht darin, Folien unterschiedlicher Beschaffenheit derart zu prägen, dass sich diese beim Betrachten von ähnlich geprägten Zeichen optisch kaum mehr unterscheiden. Beim jetzigen Stand der Technik können dieselben Prägungen sowohl bei Logos als auch bei Schattenprägungen für das Auge sehr unterschiedlich ausfallen, je nach Beschaffenheit der Folie.
However, there have recently been more problems with the films on paper underlay. Below are given some of these problem areas, which result from the most diverse, newer paper properties:
  1. a) An influential and difficult-to-control component is the inconsistency in the nature of the film, called innerliner in the cigarette industry, with the difficulty that the variety of commercially available innerliner papers is constantly increasing without any tendency to unify. This means that, depending on the region or marketing requirements, papers having a specific basis weight of from 30 g / m 2 to 80 g / m 2 , metallized, aluminum-clad or surface-treated, e.g. B. by printing to achieve a metal-like surface can be used. When using so-called shadow embossing, see eg US-B-7 036 347 by the same Applicant, very fine structures are produced, which material must be coined independently with the same quality.
  2. b) The mechanical properties of the films are strongly determined by the pulp fibers used, their morphological properties and their processing. Externally similar films can therefore differ greatly in their mechanical behavior. Based on this, it is desirable to achieve good results with poor quality inner liners.
  3. c) For the industrial embossing of the different films, it is therefore desirable to become more independent of their wide range of sensibilities.
  4. d) Another economic challenge is to shape films of different characteristics in such a way that they are similarly shaped when viewed Visually hardly distinguish characters. In the current state of the art, the same embossing can be very different for both the logo and the shadow embossing, depending on the nature of the film.

Es ist von diesem Stand der Technik ausgehend Aufgabe der vorliegenden Erfindung, eine Vorrichtung zum Satinieren und Prägen von Folien anzugeben, mit welcher die Fasern der Papierunterlage der Folie noch wirkungsvoller gebrochen werden, um nach dem Prägen ein ästhetisch besseres Gesamtbild zu ergeben, das praktisch unabhängig von der Beschaffenheit der Papierunterlage der Folie ist sowie um das einwandfreie Prägen von feinen Strukturen zu ermöglichen. Eine solche Vorrichtung ist in Patentanspruch 1 oder Patentanspruch 2 definiert. Weitere Aufgaben und Vorteile sind in abhängigen Patentansprüchen definiert.It is from this prior art object of the present invention to provide a device for satinizing and embossing of films, with which the fibers of the paper backing of the film are broken even more effectively to give a better overall appearance after embossing, the virtually independent of the nature of the paper backing of the film is to allow as well as the impeccable embossing of fine structures. Such a device is defined in claim 1 or claim 2. Further objects and advantages are defined in dependent claims.

Die Erfindung wird im Folgenden anhand von Zeichnungen von Ausführungsbeispielen näher erläutert.

Fig. 1
zeigt schematisch und in perspektivischer Sicht eine Vorrichtung mit einer Prägewalze mit einer homogenen Anordnung von Zähnen, die mit zwei weiteren Prägewalzen zusammenwirkt,
die Figuren 2 - 5
zeigen je eine Struktur der beiden weiteren Prägewalzen, in einer Ausschnittvergrösserung,
Fig. 6
zeigt eine Ausführungsvariante der Strukturen der weiteren Prägewalzen,
die Figuren 7 und 8
zeigen weitere Ausführungsvarianten der Strukturen der weiteren Prägewalzen,
Fig. 9
zeigt schematisch einen Schnitt durch die drei unsynchronisierten Prägewalzen,
Fig. 10
zeigt schematisch einen Schnitt durch die drei synchronisierten Prägewalzen,
Fig. 11
zeigt eine Ausschnittvergrösserung von Zähnen der ersten Prägewalze mit Makro- und Mikro-Strukturierungen,
Fig. 12
zeigt, in einem noch grösseren Massstab, verschiedene mögliche Mikro-Strukturierungen der Zahnoberfläche von Fig. 11,
Fig. 13
zeigt eine Variante zu Fig. 11, mit Makro-Strukturen an und Mikro-Strukturierungen auf den Zähnen, und
Fig. 14
zeigt eine zweite Ausführungsform der Erfindung mit zwei Prägewalzen.
The invention will be explained in more detail below with reference to drawings of exemplary embodiments.
Fig. 1
shows schematically and in perspective a device with an embossing roller with a homogeneous arrangement of teeth, which cooperates with two other embossing rollers,
FIGS. 2 to 5
each show a structure of the two further embossing rollers, in a section enlargement,
Fig. 6
shows a variant of the structures of the further embossing rollers,
FIGS. 7 and 8
show further embodiments of the structures of the further embossing rollers,
Fig. 9
shows schematically a section through the three unsynchronized embossing rollers,
Fig. 10
shows schematically a section through the three synchronized embossing rollers,
Fig. 11
shows a partial enlargement of teeth of the first embossing roller with macro and micro structurings,
Fig. 12
shows, on an even larger scale, various possible microstructures of the tooth surface of Fig. 11 .
Fig. 13
shows a variant too Fig. 11 , with macro-structures on and micro-structuring on the teeth, and
Fig. 14
shows a second embodiment of the invention with two embossing rollers.

In der schematischen Darstellung von Fig. 1 sind drei Prägewalzen R1, R3 und R2 dargestellt, wobei die Prägewalze R1 durch einen Antrieb 4 angetrieben ist. Die Prägewalze R1 ist an sich bekannt und in verschiedenen Patentschriften, auch in den Eingangs zitierten Dokumenten, offenbart worden. Die angetriebene Prägewalze R1 weist eine Oberflächen-Struktur mit sowohl axial als auch zirkular homogen gerasterten individuellen Zähnen 5 auf, mittels welchen der Satiniereffekt erzielt wird. Diese Oberflächen-Struktur wird als Grundraster GR bezeichnet. Dabei können die Zähne pyramidenförmig mit verschiedenen Querschnitten, als Pyramidenstümpfe oder kegelförmig ausgebildet sein. Im Falle von pyramidförmigen Zähnen weisen diese einen Querschnitt in Form eines Viereck-Parallelogramms auf.In the schematic representation of Fig. 1 are three embossing rollers R1, R3 and R2 shown, wherein the embossing roller R1 is driven by a drive 4. The embossing roll R1 is known per se and has been disclosed in various patents, also in the documents cited at the outset. The driven embossing roller R1 has a surface structure with both axially and circularly homogeneously scored individual teeth 5, by means of which the satin effect is achieved. This surface structure is referred to as a basic grid GR. In this case, the teeth may be pyramid-shaped with different cross sections, designed as truncated pyramids or conical. In the case of pyramidal teeth, these have a cross section in the form of a quadrilateral parallelogram.

Die beiden weiteren Prägewalzen R2 und R3 können über die Folie 9 und mittels geeigneter Oberflächenstrukturen durch die erste Prägewalze R1, siehe Fig. 9, oder mittels einem an sich bekannten Synchrongetriebe 6, 7 und 8 angetrieben werden, siehe Fig. 10. In der Regel wird die Folie 9 derart durch die Prägewalzen geführt, dass die metallisierte oder behandelte Oberfläche gegen die erste Prägewalze R1 zeigt.The two further embossing rollers R2 and R3 can see through the film 9 and by means of suitable surface structures through the first embossing roller R1, see Fig. 9 , or are driven by means of a known synchronous transmission 6, 7 and 8, see Fig. 10 , As a rule, the film 9 is guided through the embossing rollers in such a way that the metallised or treated surface points towards the first embossing roller R1.

Es ist jedoch auch möglich, anstatt Prägewalze 1 Prägewalze 2 oder 3 anzutreiben und die anderen Prägewalzen frei laufen zu lassen. Statt eine Synchronisation mittels Zahnräder ist auch eine Synchronisation mittels Riemen oder elektronischer Mittel möglich.However, it is also possible to drive embossing roller 2 or 3 instead of embossing roller 1 and to let the other embossing rollers run free. Instead of a synchronization by means of gears, synchronization by means of belts or electronic means is also possible.

Bei der Papierherstellung ist die sogenannte Flockenbildung ein Schlüsselvorgang, der darin besteht, dass Faserstoffsuspensionen eine natürliche Flockungstendenz zeigen. Diese nimmt mit steigender Konzentration der Fasern zu, woraus eine steigende Stoffdichte resultiert. Die bei vielen Innerlinern beobachtete dichte Faserflockung verleiht dem Papier eine relativ hohe Festigkeit. Die Flocken sind jedoch sehr ungleichmässig über die Papierfläche verteilt und es können zur Zeit keine homogene, feine Siebstrukturen erzielt werden.In papermaking, so-called flocculation is a key process in that pulp suspensions show a natural flocculation tendency. This increases with increasing concentration of the fibers, resulting in an increasing consistency. The dense fiber flocculation observed in many inner liners gives the paper a relatively high strength. However, the flakes are distributed very unevenly over the paper surface and it can currently be achieved no homogeneous, fine sieve structures.

Untersuchungen haben ergeben, dass die Folie bei einheitlicher Zahnung durch den Prägevorgang in der Laufrichtung, d.h. in Längsrichtung, tendenziell verkürzt und in Querrichtung leicht verbreitert wird. Dieser Effekt lässt sich dadurch erklären, dass die Zellstoff-Fasern überwiegend längs ausgerichtet sind. Durch die Quetschung der Fasern gewinnen diese naturgemäss an Breite und nur in geringem Masse an Länge.Investigations have shown that the film with uniform toothing by the embossing process in the running direction, ie in the longitudinal direction, tends to be shortened and slightly widened in the transverse direction. This effect can be explained by the fact that the pulp fibers are mainly longitudinally aligned. By squeezing the fibers they naturally gain in width and only to a small extent in length.

Um dieser Tendenz entgegenzuwirken, wurden gemäss Stand der Technik die Oberflächen jeder Prägewalze homogen mit gleichartigen Erhöhungen und Vertiefungen - mit dem Grundraster - ausgestattet, z.B. mit pyramidenförmigen Zähnen verschiedener Querschnitte wie z. B. Viereck-Parallelogramme, Pyramidenstümpfen oder kegelförmigen Zähne, so dass eine Interaktion mit den anderen am Prägeprozess beteiligten Prägewalzen möglich ist.In order to counteract this tendency, according to the prior art, the surfaces of each embossing roller were homogeneously provided with similar elevations and depressions - with the basic pattern - e.g. with pyramidal teeth of different cross sections such. As square parallelograms, truncated pyramids or conical teeth, so that an interaction with the other embossing rollers involved in the embossing process is possible.

Asymmetrische Strukturelemente in den einzelnen, aus gleichen Zähnen bestehenden Grundraster wurden vermieden, um einer Verzerrung des Prägebildes entgegenzuwirken. Es wurden in letzter Zeit verschiedene Alternativen geprüft, um mit den Anforderungen fertig zu werden, die durch die verschiedenen Papierarten und Papiergüten gestellt wurden.Asymmetric structural elements in the individual, consisting of the same teeth basic grid were avoided to counteract distortion of the embossed image. Various alternatives have recently been tested to cope with the demands made by the various types of paper and grades of paper.

Untersuchungen haben nun ergeben, dass durch die Verwendung von Prägewalzen mit verschiedenen Strukturelementen, wie Zahnkränze, zirkular, schraubenlinienförmig oder längs der Prägewalze angeordnete Zahnreihen, deren Raster nicht das gleiche wie dasjenige des Grundrasters GR der ersten Prägewalze ist, eine sehr grosse Verbesserung der Brechung, bzw. Neutralisierung der durch die Flockenbildung entstandenen Unterstrukturen der Papierunterlage erzielt wurde. Dies kann dadurch erklärt werden, dass zur Beseitigung von zufällig gebildeten Flocken, Strukturen der Walzenoberfläche, die nicht das gleiche Grundraster GR besitzen, besser geeignet sind. Dies gilt sowohl für die Drei-als auch für die Zweiwalzenanordnung.Investigations have now shown that by the use of embossing rollers with different structural elements, such as sprockets, circular, helical or along the embossing roll arranged rows of teeth whose grid is not the same as that of the basic grid GR of the first embossing roll, a very large improvement in refraction, or neutralization of the resulting by the flocculation sub-structures of the paper backing was achieved. This can be explained by the fact that to eliminate randomly formed flakes, structures of the roll surface which do not have the same basic grid GR are more suitable. This applies to both the three and the two-roll arrangement.

Durch die Verwendung der nachfolgend beschriebenen Walzen wird nicht nur eine bessere Brechung und Neutralisierung der Papierunterlage bezüglich Faltenbildung, Tubing und Curling erzielt, sondern insbesondere auch eine ästhetisch weitaus verbesserte Oberfläche der Folie, die dieser ein edles Aussehen verleiht. Schliesslich erlaubt eine solche Oberfläche der Folie ein feineres und exakteres Prägen von sehr feinen Strukturen, die z.B. zur Herstellung von Authentifizierungs- und Identifizierungsmerkmalen dienen.By using the rollers described below, not only a better refraction and neutralization of the paper underlay with respect to wrinkling, tubing and curling is achieved, but in particular also an aesthetically much improved surface of the film, this a noble Gives appearance. Finally, such a surface of the film allows a finer and more accurate embossing of very fine structures, which serve, for example, for the production of authentication and identification features.

Wie aus Fig. 9 oder 10 hervorgeht, durchläuft die Folie 9 zuerst das Walzenpaar R1 und R2 und anschliessend das Walzenpaar R1 und R3. Daraus ergibt sich, dass die Folie zuerst durch die Anordnung mit unterschiedlichen Strukturen des einen Walzenpaares durchläuft, um dann durch die Oberflächenstruktur der zweiten Walzenpaar-Anordnung anders, d.h. inhomogen behandelt zu werden, wodurch sich eine völlig inhomogene Behandlung der Folie ergibt, die überraschende Resultate zeigt.How out Fig. 9 or 10 shows, the film 9 first passes through the roller pair R1 and R2 and then the roller pair R1 and R3. It follows that the film first passes through the arrangement with different structures of a pair of rollers, and then by the surface structure of the second pair of rollers differently, ie treated inhomogeneous, resulting in a completely inhomogeneous treatment of the film, the surprising results shows.

In Fig. 1 ist, wie bereits eingangs erwähnt, die Prägewalze R1 mit homogen gerasterten individuellen Zähnen 5 versehen, die das Grundraster GR definieren. Dabei kann es sich um pyramidenförmige oder kegelförmige Zähne handeln, die eine an sich bekannte Abflachung von mind. 2 %, bevorzugt mindestens 5%, aufweisen, wobei der Querschnitt der pyramidenförmigen Zähne die Form eines Viereck-Parallelogramms hat.In Fig. 1 is, as already mentioned, the embossing roller R1 is provided with homogeneously rasterized individual teeth 5, which define the basic grid GR. These may be pyramidal or conical teeth, which have a known flattening of at least 2%, preferably at least 5%, wherein the cross section of the pyramidal teeth has the shape of a quadrangular parallelogram.

In Fig. 1 sind ausserdem die Oberflächen-Strukturen der Prägewalzen R2 und R3 durch die Buchstaben A - J, bzw. Q - Z symbolisiert. Beim Vergleich von Fig. 1 mit Fig. 2 ist ersichtlich, dass die Bezeichnung R2A die Oberflächen-Struktur A der Prägewalze R2, und R3Q die Oberflächen-Struktur Q auf Prägewalze R3 bedeutet, usw.In Fig. 1 In addition, the surface structures of the embossing rollers R2 and R3 are symbolized by the letters A - J and Q - Z, respectively. When comparing Fig. 1 With Fig. 2 It can be seen that the designation R2A denotes the surface structure A of the embossing roller R2, and R3Q the surface structure Q on embossing roller R3, etc.

In Fig. 2 ist eine mögliche Oberflächen-Struktur der Prägewalzen R2 und R3 angegeben. Die Oberflächen-Struktur A der Walzenoberfläche von R2 gemäss Fig. 2 wird durch Längsrippen 10 definiert, die durch vereinzelte Strukturelemente in Form von Zahnreihen 11 unterbrochen sind, wobei sich die Zahnreihe 11 aus einzelnen Zähnen 5 zusammensetzt und die Zähne in vorliegendem Beispiel eine pyramidenstumpfförmige Gestaltung aufweisen. Die Oberfläche von R2 besteht daher nicht aus gleichförmigen Längsrippen, wie aus dem Stand der Technik bekannt, sondern aus Längsrippen, die von zirkularen Zahnreihen unterbrochen sind, wobei das Raster dieser Strukturelemente nicht das gleiche ist wie das Grundraster GR.In Fig. 2 is given a possible surface structure of the embossing rollers R2 and R3. The surface structure A of the roll surface of R2 according to Fig. 2 is defined by longitudinal ribs 10 which are separated by Structural elements in the form of rows of teeth 11 are interrupted, wherein the row of teeth 11 composed of individual teeth 5 and the teeth have a truncated pyramidal configuration in the present example. Therefore, the surface of R2 does not consist of uniform longitudinal ribs, as known from the prior art, but of longitudinal ribs which are interrupted by circular rows of teeth, wherein the grid of these structural elements is not the same as the basic grid GR.

Die Struktur Q der dritten Prägewalze R3 besteht hier aus gleichmässig angeordneten Zirkularrippen 12, wie dies bei Prägewalzen gemäss Stand der Technik an sich bekannt ist.The structure Q of the third embossing roller R3 here consists of uniformly arranged circular ribs 12, as is known per se in embossing rollers according to the prior art.

Die längs, quer oder schraubenförmig verlaufenden Struktur-Elemente weisen einen Querschnitt auf, der sich nach aussen verjüngt und eine Abflachung aufweist, wobei die Dimensionen der Struktur-Elemente und der dazwischen liegenden Nuten den Dimensionen der Zähne 5 der ersten, angetriebenen Prägewalze R1 entsprechen, wobei sämtliche Zähne in die Nuten zwischen den Rippen greifen.The longitudinally, transversely or helically extending structural elements have a cross-section which tapers outwards and has a flattening, the dimensions of the structural elements and the grooves lying between them corresponding to the dimensions of the teeth 5 of the first, driven embossing roller R1, with all teeth engaging in the grooves between the ribs.

In Fig. 3 ist dargestellt, dass die Oberflächen-Struktur B der Prägewalze R2 die unterbrochenen Längsrippen 10 sowie Doppelzahnreihen 13 aufweist, wobei es selbstverständlich ist, dass es auch drei oder mehr Zahnreihen sein können, die die Längsrippen 10 unterbrechen. Die Prägewalze R3 weist die gleiche Oberflächen-Struktur Q wie gemäss Fig. 2 auf.In Fig. 3 It is shown that the surface structure B of the embossing roller R2 has the interrupted longitudinal ribs 10 and double rows of teeth 13, it being understood that there may also be three or more rows of teeth interrupting the longitudinal ribs 10. The embossing roller R3 has the same surface structure Q as shown Fig. 2 on.

In Fig. 4 ist dargestellt, dass die Prägewalze R2 die gleiche Oberflächen-Struktur A wie gemäss Fig. 2 aufweist, während die Prägewalze R3 eine Oberflächen-Struktur R aufweist, worin zirkulare Rippen 14 durch längs angeordnete Zahnreihen 15 unterbrochen sind, wobei die Zahnreihen aus einzelnen Zähnen 5 bestehen.In Fig. 4 It is shown that the embossing roller R2 has the same surface structure A as in FIG Fig. 2 while the embossing roller R3 has a surface structure R in which circular ribs 14 are interrupted by longitudinal rows of teeth 15, the rows of teeth consisting of individual teeth 5.

In der Darstellung gemäss Fig. 5 weist die Prägewalze R2 die Oberflächen-Struktur B wie in Fig. 3 auf, während die Prägewalze R3 eine Oberflächen-Struktur S aufweist, wobei die zirkularen Rippen 14 durch Doppellängsreihen 16 unterbrochen sind, wobei auch diese Reihen aus einzelnen Zähnen 5 bestehen.In the illustration according to Fig. 5 the embossing roller R2 has the surface structure B as shown in FIG Fig. 3 while the embossing roller R3 has a surface structure S, wherein the circular ribs 14 are interrupted by double longitudinal rows 16, these rows also consisting of individual teeth 5.

Bereits aus der Beschreibung der Figuren 1 bis 5 geht hervor, dass eine grosse Vielfalt von Variationen denkbar ist. So ist es selbstverständlich möglich, nicht nur Strukturelementen in Form von Einfach- oder Doppelreihen von Zähnen vorzusehen, sondern auch Drei- oder Mehrfachreihen aus einzelnen Zähnen, zwischen denen Längs- oder Zirkularrippen angeordnet sind.Already from the description of FIGS. 1 to 5 shows that a great variety of variations is conceivable. Thus, it is of course possible to provide not only structural elements in the form of single or double rows of teeth, but also three or more rows of individual teeth, between which longitudinal or circular ribs are arranged.

Ausserdem ist es einsichtig, dass sowohl die Dimensionen der einzelnen Zähne als auch die Abstände zwischen den Zahnreihen und auch die Längs- oder Zirkularrippen in ihren Dimensionen und Abständen variieren können, vorausgesetzt, dass sie derart bemessen und angeordnet sind, dass sie stets im Eingriff, bzw. abwälzend mit den gerasterten Zähnen der Prägewalze R1 bringbar sind. Selbstverständlich ist eine beliebige Kombination der angegebenen Walzentypen von beiden Prägewalzen möglich.In addition, it will be understood that both the dimensions of the individual teeth and the spacing between the rows of teeth as well as the longitudinal or circular ribs may vary in dimensions and distances, provided that they are sized and arranged to be always engaged, or rolling with the rastered teeth of the embossing roller R1 can be brought. Of course, any combination of the specified types of rolls of both embossing rolls is possible.

Während in den Fig. 1 - 5 Oberflächen-Strukturen dargestellt sind, bei denen die Strukturelemente orthogonal zur Längsachse der Walzen angeordnet sind, sind in den Fig. 6 und 8 Oberflächen-Strukturen dargestellt, in denen die aus einzelnen Zähnen oder aus kontinuierlichen Rippen bestehenden Struktur-Elemente schraubenlinienförmig angeordnet sind.While in the Fig. 1-5 Surface structures are shown in which the structural elements are arranged orthogonal to the longitudinal axis of the rollers are in the Fig. 6 and 8th Shown surface structures in which the individual teeth or continuous ribs structure elements are arranged helically.

In Fig. 6 ist für die Prägewalze R2 eine Oberflächen-Struktur G dargestellt, in welcher in den Längsrippen 10 wie gemäss Fig. 5 Strukturelemente 17 schraubenlinienförmig und z.B. unter einem Winkel von 45° zur Längsachse angeordnet sind, die wiederum aus Zahnreihen mit einzelnen Zähnen 5 bestehen.In Fig. 6 For the embossing roller R2, a surface structure G is shown, in which in the longitudinal ribs 10 as according to Fig. 5 Structure elements 17 are arranged helically and, for example, at an angle of 45 ° to the longitudinal axis, which in turn consist of rows of teeth with individual teeth 5.

Die Gegenwalze R3 weist eine Oberflächen-Struktur X auf, die spiegelbildlich zur Struktur G ausgebildet ist, wobei jedoch Struktur-Elemente 18 aus zwei Reihen von Zähnen 5 und unter dem Winkel von z. B. 45° zur Längsachse der Prägewalze angeordnet sind. Wie in den Fig. 3, 4 und 5 dargestellt, weist die Prägewalze R3 mit Oberflächen-Struktur X ebenfalls Ringe 12 auf, die von den Strukturelementen 18 durchbrochen sind.The counter-roller R3 has a surface structure X, which is mirror-inverted to the structure G, but wherein structural elements 18 of two rows of teeth 5 and at the angle of z. B. 45 ° to the longitudinal axis of the embossing roller are arranged. As in the Fig. 3, 4 and 5 2, the embossing roller R3 with surface structure X likewise has rings 12, which are perforated by the structural elements 18.

In Fig. 7 ist für Prägewalzen R2 eine Oberflächen-Struktur H dargestellt, deren Strukturelemente nicht aus Reihen mit einzelnen Zähnen bestehen, sondern aus Zirkularrippen 19, wobei die Abstände zwischen den einzelnen Rippen variabel ist und keine Längsrippen vorhanden sind. Die Prägewalze R3 weist die Oberflächen-Struktur Y auf, die aus Längsrippen 20 besteht. Auch hier ergibt das Zusammenwirken der Prägewalzen R2 und R3 eine nicht homogene Brechung der Papierfasern.In Fig. 7 For embossing rollers R2, a surface structure H is shown whose structural elements do not consist of rows with individual teeth, but of circular ribs 19, wherein the distances between the individual ribs is variable and there are no longitudinal ribs. The embossing roller R3 has the surface structure Y consisting of longitudinal ribs 20. Again, the interaction of the embossing rollers R2 and R3 results in a non-homogeneous refraction of the paper fibers.

Die Prägewalzen gemäss Fig. 8 sind analog den Prägewalzen gemäss Fig. 6 zu sehen, indem als Strukturelemente schraubenlinienförmig angeordnete Rippen 21 vorgesehen sind, jedoch ohne dazwischen liegende Längs- oder Querrippen, wobei auch hier die Abstände zwischen den einzelnen Rippen variabel sein können. Die Rippen 22 der Prägewalze R3, die die Oberflächen-Struktur Z ergeben, sind in diesem Beispiel dicht an dicht und schraubenlinienförmig angeordnet. Auch hier gibt ein Zusammenwirken der beiden Prägewalzen R2 und R3 eine nicht homogene Prägung und damit eine maximale Brechung der Papierfasern.The embossing rollers according to Fig. 8 are analogous to the embossing rollers according to Fig. 6 can be seen by as a structural elements helically arranged ribs 21 are provided, but without intervening longitudinal or transverse ribs, whereby also here the distances between the individual ribs can be variable. The ribs 22 of the embossing roller R3, which give the surface structure Z, are arranged in close tightness and helical in this example. Again, an interaction of the two embossing rollers R2 and R3 is a non-homogeneous embossing and thus a maximum refraction of the paper fibers.

Ausgehend von diesen Ausführungsbeispielen sind eine sehr grosse Anzahl von Variationen möglich, sowohl im Hinblick auf die Abstände zwischen den einzelnen Bahnen als auch bezüglich des Winkels der umlaufenden Bahnen. Es sind auch Kombinationen der dargestellten Typen möglich, d.h. dass einzelne Zirkular-, Längs- oder Schraubenbahnen aus einzelnen Zähnen bestehen können. Ausserdem ist es für einen Fachmann ersichtlich, dass die Zähne nicht notwendigerweise rechteckige oder quadratische Pyramiden sein müssen, die an der Spitze abgeflacht sind, es können auch kegelförmige, vorzugsweise abgeflachte Zähne, sein.Based on these embodiments, a very large number of variations are possible, both in terms of the distances between the individual webs as well as with respect to the angle of the circulating webs. Combinations of the types shown are also possible, i. that individual circular, longitudinal or screw paths can consist of individual teeth. In addition, it will be apparent to one skilled in the art that the teeth need not necessarily be rectangular or square pyramids flattened at the tip, they may also be tapered, preferably flattened teeth.

Bei gewissen Papiersorten ist es ausreichend, nur eine Zweiwalzen-Vorrichtung gemäss Figur 14 zu verwenden. Sinngemäss gelten alle vorgehend beschriebenen Oberflächen-Strukturen auch für die Zweiwalzen-Vorrichtung, wobei die angetriebene Prägewalze R31 ein Grundraster GR1 aufweist, das dem Grundraster GR analog ist. Die Zähne 35 weisen als Ausführungsvariante einen rhombischen Querschnitt auf und die Seiten bezüglich der Längsachse können um einen beliebigen Winkel, beispielsweise um 45° gedreht angeordnet sein. Dadurch ergibt sich eine gute Synchronisation der beiden Walzen.For certain types of paper, it is sufficient, only a two-roll device according FIG. 14 to use. Analogously, all surface structures described above also apply to the two-roll device, wherein the driven embossing roll R31 has a basic grid GR1, which is analogous to the basic grid GR. The teeth 35 have a rhombic cross-section as a variant embodiment, and the sides with respect to the longitudinal axis can be arranged rotated by an arbitrary angle, for example by 45 °. This results in a good synchronization of the two rollers.

Die zweite Walze R2 besitzt stets eine nichthomogene Oberflächen-Struktur, wie zum Beispiel gemäss A, B, G, H, J; R, S, X. Die zweite Walze kann, falls die erste Prägewalze eine Verzahnung wie bei R1 aufweist, entweder durch die Formgebung der Zähne und Rippen über die Folie oder über Synchronisationsmittel angetrieben werden.The second roller R2 always has a non-homogeneous surface structure, such as A, B, G, H, J; R, S, X. If the first embossing roller has teeth as in R1, the second roller can be driven either by the shaping of the teeth and ribs over the foil or by means of synchronization means.

Die beschriebenen und gezeichneten Prägewalzen sind, so wie dargestellt, für das optimale Satinieren von Verpackungsfolien, insbesondere von Zigarettenpapier, geeignet. Falls Logos gewünscht sind, werden diese, wie aus dem Stand der Technik bekannt, vorzugsweise auf der Prägewalze R1 mit dem Grundraster GR oder GR1 angebracht. Dies geschieht dadurch, dass an der Stelle, an der das Logo entstehen soll, Zähne entfernt werden, so dass die metallisierte oder behandelte Oberfläche der Folie, die dort zu liegen kommt, beim Durchlauf nicht geändert wird und glänzend bleibt.The described and drawn embossing rollers are, as shown, suitable for the optimal calendering of packaging films, in particular cigarette paper. If logos are desired, they will, as out known in the art, preferably mounted on the embossing roller R1 with the basic grid GR or GR1. This is done by removing teeth at the point where the logo is to be created so that the metallised or treated surface of the film that comes to rest there will not change as it passes through and remain shiny.

Wie bereits Eingangs erwähnt, wird durch die Behandlung der Folie gemäss Erfindung deren Oberfläche besonders fein, so dass zusätzlich zu Logos Authentifizierungs- und Identifizierungsmerkmale geprägt werden können, die besonders fälschungssicher sind und eine sehr feine Struktur aufweisen. Ausserdem eignet sich diese Oberflächen-Struktur auch besonders gut zur sogenannten Schattenprägung, die noch beschrieben werden wird.As already mentioned at the beginning, the treatment of the film according to the invention makes its surface particularly fine, so that in addition to logos, authentication and identification features can be embossed that are particularly tamper-proof and have a very fine structure. In addition, this surface structure is also particularly suitable for so-called shadow embossing, which will be described later.

Authentifizierungs- und Identifizierungsmerkmale und Schattenprägungen können z.B. gemäss US-B-7 036 347 des gleichen Anmelders erzeugt werden oder mittels Prägewalzen, die in der EP-A-1 437 213 des gleichen Anmelders offenbart sind.Authentication and identification features and shadow embossing can eg US-B-7 036 347 be produced by the same applicant or by means of embossing rollers, which in the EP-A-1 437 213 disclosed by the same applicant.

In den Figuren 11 - 13 ist beispielhaft eine in der EP-A-1 437 213 Makro-Struktur und Mikro-Strukturierung genannte Oberflächenbearbeitung der einzelnen Zähne und des Zahngrundes der angetriebenen Prägewalze R1, dargestellt.In the FIGS. 11-13 is an example in the EP-A-1 437 213 Macro-structure and micro-structuring called surface treatment of the individual teeth and the tooth base of the driven embossing roller R1, shown.

In Figur 11 sind sechs Zähne 5S1 bis 5S6 gezeichnet, wobei die Mikro-Strukturierungen schraffiert dargestellt sind. Die Zähne sind pyramidenstumpfförmig mit rechteckigem Grundriss, wobei die Seitenkanten parallel, bzw. senkrecht zur Längsachse der Walze ausgerichtet und die Pyramiden abgeflacht sind.In FIG. 11 Six teeth 5S1 to 5S6 are drawn, with the microstructures hatched. The teeth are truncated pyramidal with a rectangular plan, with the side edges aligned parallel or perpendicular to the longitudinal axis of the roller and the pyramids are flattened.

Zahn 5S1 weist eine Mikro-Strukturierung 20 auf dem abgeflachten Teil des Zahnes sowie eine Mikro-Strukturierung 21 an einer oder beiden Querseiten des Zahnes auf und Zahn 5S4 weist die gleiche Oberflächen-Strukturierung 20 und eine Mikro-Strukturierung 22 an einer oder beiden Längsseite(n) des Zahnes auf. Der Zahngrund ZG kann eine Mikro-Strukturierung 23 längs der Längsseite der Zähne oder eine Mikro-Strukturierung 24 über gewisse Längen oder eine Mikro-Strukturierung 25 quer dazu aufweisen.Tooth 5S1 has a micro-structuring 20 on the flattened part of the tooth and a microstructure 21 on one or both lateral sides of the tooth and tooth 5S4 has the same surface structuring 20 and a micro-structuring 22 on one or both longitudinal sides (FIG. n) of the tooth. The tooth root ZG may have a microstructure 23 along the longitudinal side of the teeth or a microstructure 24 over certain lengths or a microstructure 25 transversely thereto.

Zahn 5S2 weist an einer oder beiden Längsseiten eine Mikro-Strukturierung 26 auf, die sich über die ganze Seite erstreckt, und Zahn 5S3 weist eine Mikro-Strukturierung 27 auf, die sich über die ganze Oberfläche des abgeflachten Teils erstreckt. Die Zähne 5S5 weisen eine nur schmale Mikro-Strukturierung 28 über die Höhe der Längsseite auf, während Zahn 5S6 unverändert ist. Davon ausgehend können selbstverständlich eine Vielfalt von Mikro-Strukturierungen angebracht werden, die eine ebenso grosse Vielfalt von Mustern auf der Folie ergeben.Tooth 5S2 has on one or both longitudinal sides a microstructure 26 which extends over the entire side, and tooth 5S3 has a microstructure 27 which extends over the entire surface of the flattened part. The teeth 5S5 have only a small microstructure 28 over the height of the long side, while tooth 5S6 is unchanged. From this, of course, a variety of micro-structurings can be applied, giving an equally large variety of patterns on the film.

In den Figuren 12A - 12D sind in einer stärkeren Vergrösserung einige Beispiele von möglichen geraden oder gekrümmten Mikro-Strukturen auf und an den Zähnen angegeben. In Figur 12A ist im Querschnitt eine positive Gitterstruktur dargestellt, wobei die einzelnen Stege 30 einen Abstand von einigen µm aufweisen. Diese Strukturierung kann sich bei irgendeiner der Mikro-Strukturierungen 20, 21, 28 oder 29 befinden, aber auch auf dem Zahngrund angebracht sein, z.B. bei den Mikro-Strukturierungen 23, 24 oder 25.In the Figures 12A-12D In a larger magnification, some examples of possible straight or curved microstructures on and on the teeth are given. In FIG. 12A is shown in cross section a positive grid structure, wherein the individual webs 30 have a distance of a few microns. This patterning may be located on any of the microstructures 20, 21, 28, or 29, but may also be attached to the root of the teeth, such as microstructures 23, 24, or 25.

In Figur 12B ist im Querschnitt eine negative Gitterstruktur angedeutet, wobei die Vertiefungen 31 ebenfalls einen Abstand von einigen 100 nm bis einigen µm voneinander haben.In FIG. 12B is a cross-section of a negative grating structure indicated, wherein the recesses 31 also have a distance of a few 100 nm to a few microns apart.

In Figur 12C ist in perspektivischer Sicht eine mögliche positive Mikro-Struktur mittels gitterartigen, gekrümmten Stegen 32 angedeutet.In FIG. 12C is a perspective view of a possible positive micro-structure by means of grid-like, curved webs 32 indicated.

In Figur 12D ist in perspektivischer Sicht eine mögliche negative Mikro-Strukturierung mittels gitterartigen, gekrümmten Nuten 33 angedeutet. Diese Struktur ist beispielsweise geeignet, bei der Mikro-Strukturierung 24 oder 25 Verwendung zu finden.In FIG. 12D is a perspective view of a possible negative micro-structuring by means of grid-like, curved grooves 33 indicated. This structure is suitable, for example, to find use in microstructuring 24 or 25.

Es ist von diesen wenigen Beispielen ausgehend einleuchtend, dass eine sehr grosse Variationsbreite sowohl der Mikro-Strukturierungen, bzw. Verteilung der Mikro-Strukturierungen auf den einzelnen Zähnen und auf dem Zahngrund oder nur auf dem Zahngrund allein, als auch der Art der Mikro-Strukturierungen selber möglich ist. Dies hängt vom jeweiligen Stand der Technik zur Herstellung dieser Strukturen ab, wobei die Herstellung von Mikro-Strukturierungen insbesondere auch bei der Herstellung von elektronischen Chips Anwendung findet und von dort bekannt ist. Bei solch feinen Mikro-Strukturierungen spielt die Verwendung von geeigneten Verfahren wie Lack- oder Ätztechniken eine grosse Rolle. Eine solche Mikro-Strukturierung erzeugt bei Bestrahlung eine Diffraktion des Lichtes.It is evident from these few examples, that a very wide range of variation of both the micro-structuring, or distribution of microstructures on the individual teeth and on the tooth base or only on the tooth base alone, as well as the type of micro-structuring itself is possible. This depends on the respective state of the art for the production of these structures, the production of microstructures in particular also being used in the production of electronic chips and being known there. With such fine microstructures, the use of suitable methods such as lacquer or etching techniques plays a major role. Such micro-structuring produces a diffraction of the light upon irradiation.

Die Zähne von Figur 13 weisen sowohl eine Makro-Struktur als auch eine Mikro-Strukturierung auf. Dabei wird unter Makro-Struktur die Veränderung der Zahngeometrie verstanden, die beim Prägen Zeichen erzeugt, deren Erscheinungsbild sich je nach Blickwinkel des Betrachters und/oder Art und/oder Standort der Beleuchtungsquelle ändert. Diese geometrisch veränderten Zähne prägen mehr oder weniger die metallene Oberfläche der Folie. Dieser Makro-Struktur kann eine Mikro-Strukturierung überlagert sein, um der Schattenprägung besondere Effekte zu verleihen.The teeth of FIG. 13 have both a macrostructure and a micro-structuring. In this case, the term macrostructure is understood to mean the change in the tooth geometry which when embossing generates characters whose appearance changes depending on the viewing angle of the viewer and / or the type and / or location of the illumination source. These geometrically altered teeth shape more or less the metal surface of the film. This macro-structure may be overlaid with a micro-structuring to give special effects to the shadow embossing.

In Figur 13 erkennt man drei geometrisch unveränderte Zähne 5S1, 5S4 und 5S6, jedoch mit den Mikro-Strukturierungen wie in Figur 11 sowie die geometrisch veränderten Zähne 5M1, 5M2 und 5M3, wobei das "M" für Makro-Struktur steht. Der Zahn 5M1 weist eine grössere Abflachung auf als ein normaler Zahn, beispielsweise 5S1, wobei auf dem abgeflachten Teil eine Mikro-Strukturierung 20 angebracht ist.In FIG. 13 You can see three geometrically unchanged teeth 5S1, 5S4 and 5S6, but with the microstructures as in FIG. 11 and the geometrically altered teeth 5M1, 5M2 and 5M3, where the "M" stands for macrostructure. The tooth 5M1 has a greater flattening than a normal tooth, for example 5S1, wherein a micro-structuring 20 is mounted on the flattened part.

Der Zahn 5M2 weist nur eine grössere Abflachung auf und ist sonst unverändert, während der Zahn 5M3 in seiner Breite halbiert worden ist. Selbstverständlich können auch die Zähne 5M2 und 5M3 Mikro-Strukturierungen aufweisen. Auch im Beispiel gemäss Figur 13 kann der Zahngrund bearbeitet sein und dieselbe Mikro-Strukturierung 23 wie in Figur 11 und eine Mikro-Strukturierung 25 aufweisen.The tooth 5M2 has only a larger flattening and is otherwise unchanged, while the tooth 5M3 has been halved in width. Of course, the teeth 5M2 and 5M3 may also have microstructures. Also in the example according to FIG. 13 For example, the tooth root may be machined and the same microstructure 23 as in FIG FIG. 11 and have a microstructure 25.

Aus der Darstellung von Figur 13 ergibt sich eine noch grössere Vielfalt von Veränderungsmöglichkeiten von Zähnen, um eine sehr grosse Vielfalt von Prägemustern zu erhalten. Dabei können auch nur die Strukturierungen des Zahngrundes allein zur Prägung verwendet werden.From the presentation of FIG. 13 There is an even greater variety of possibilities for changing teeth in order to obtain a very wide variety of embossing patterns. Only the structurings of the tooth base can be used for embossing alone.

Dabei ist zu präzisieren, dass alle Zähne mit Makro-Strukturen und Mikro-Strukturierungen vorgesehen sind, die metallisierte oder behandelte Oberfläche der Folie zu verändern, im Gegensatz zu den Zahnlücken an der Stelle der Logos, die die Oberfläche der Folie nicht verändern.It should be noted that all teeth with macrostructures and microstructures are intended to be the metallised or treated surface of the film change, in contrast to the tooth spaces at the location of the logos, which do not change the surface of the film.

Aus der Beschreibung der Oberflächen-Strukturen der Walzen sowie Makro-Strukturen und Mikro-Strukturierungen der Zähne geht hervor, dass die Prägewalzen aus Metall gefertigt sind.From the description of the surface structures of the rolls as well as macrostructures and micro-structuring of the teeth it can be seen that the embossing rolls are made of metal.

Claims (16)

  1. Device for satinizing and embossing packaging foils, comprising a first, a second, and a third embossing roller (R1, R3, R2), the first embossing roller (R1) being in rolling contact with each of the second (R2) or third (R3) embossing roller and the packaging foil (9) being capable of being passed under pressure between the first and the second and between the first and the third embossing roller in order to produce a satin-finish and a pattern, the first embossing roller (R1) having a tooth array arranged in a basic grid (GR, GR1) and composed of homogenously arranged individual teeth (5, 35), and the other two embossing rollers (R2, R3) having a surface structure that differs from that of the first embossing roller, characterised in that at least one of the other two embossing rollers (R2, R3) has a surface structure (A, B, B, G, H, J; Q, R, S, X, Y, Z) with structural elements (11, 13, 15, 16; 17, 18, 19, 21) that are arranged individually or in groups but not in the same basic grid (GR, GR1) as on the first embossing roller, the structural element (11, 13, 15, 16; 17, 18; 19, 21) consisting of individual teeth (5, 35) or of a continuously formed ridge (19, 21) or of a combination of these two configurations, and the teeth and/or ridges having a mutual spacing that differs from the basic grid, and the structural elements being arranged circularly, longitudinally, or helically on the second and/or third embossing roller (R2, R3).
  2. Device for satinizing and embossing packaging foils, comprising a first and a second embossing roller (R31, R2), the two embossing rollers being in rolling contact with one another and the packaging foil (9) being capable of being passed under pressure between the first and the second embossing roller in order to produce a satin-finish and a pattern, the first embossing roller (R1, R31) having a tooth array arranged in a basic grid (GR, GR1) and composed of homogenously arranged individual teeth (5, 35), and the other embossing roller (R2) having a surface structure that differs from that of the first embossing roller, characterised in that the second embossing roller (R2) has a surface structure (A, B, B, G, H, J; R, S, X) with structural elements (11, 13, 15, 16; 17, 18, 19, 21) that are arranged individually or in groups but not in the same basic grid (GR, GR1) as on the first embossing roller, the structural element (11, 13, 15, 16; 17, 18; 19, 21) consisting of individual teeth (5, 35) or of a continuously formed ridge (19, 21) or of a combination of these two configurations, and the teeth and/or ridges having a mutual spacing that differs from the basic grid, and the structural elements being arranged circularly, longitudinally, or helically on the second embossing roller (R2).
  3. Device according to claim 1 or 2, characterised in that the second embossing roller (R2) provided with the surface structure (A, B) has longitudinal ridges (10) that are interrupted by circular structural elements formed of teeth arranged in one, two, or multiple rows (11, 13).
  4. Device according to claim 3, characterised in that the third embossing roller (R3) provided with the surface structure (Q, R) has circumferential ridges (12, 14).
  5. Device according to claim 4, characterised in that the third embossing roller (R3) has longitudinally arranged structural elements that are each formed of individual teeth (5, 35) and are arranged in one, two, or multiple rows (15, 16).
  6. Device according to claim 3, characterised in that the second and/or third embossing roller (R2, R3) provided with the surface structure (G, H) has helically arranged structural elements that are each formed of individual teeth (5, 35) and are arranged in one, two, or multiple rows (17, 18).
  7. Device according to claim 1 or 2, characterised in that the second embossing roller (R2) provided with the surface structure (H, J) has circumferential structural elements (19, 21) at variable spacings, the structural elements being arranged circularly (19) or helically (21), and the helical structural elements having the same or different angles.
  8. Device according to claim 7, characterised in that the third embossing roller (R3) provided with the surface structure (Y, Z) has helically or longitudinally arranged structural elements (20, 22) in the form of ridges and the helical structural elements may have the same or different angles.
  9. Device according to any one of claims 1 to 8, characterised in that the cross-section of the ridge (10, 12, 14, 19, 20, 21, 22) is outwardly tapered and flattened, the dimensions of the ridges and of the grooves therebetween corresponding to the dimensions of the teeth (5, 35) of the first, driven embossing roller (R1, R31), whereby all teeth engage in the grooves between the ridges.
  10. Device according to any one of claims 1 to 9, for embossing marks whose appearance varies according to the viewing angle of the observer and/or the kind and/or the position of the lighting source, characterised in that the embossing teeth (5M1 - 5M3) of the first embossing roller (R1, R31) which produce the changing marks have another geometrical shape than the teeth (5, 35) that are intended for satinizing.
  11. Device according to any one of claims 1 to 10, for embossing authentication and identification features, characterised in that the surfaces of the embossing teeth (5S1 - 5S6; 5M1 - 5M3) and/or locations on the tooth bottom (ZG) of the embossing roller (1) are provided with microstructures (20 - 22, 26 - 33; 23 - 25).
  12. Device according to claim 11, characterised in that the microstructures comprise ridges (30, 32) or grooves (33) arranged in the manner of a grid at spacings of less than a micrometre up to 30 micrometres.
  13. Device according to claim 11, characterised in that the geometrically modified embossing teeth (5M1 - 5M3) have a smaller height than the remaining teeth.
  14. Device according to one of claims 11 or 13, characterised in that the geometrically modified embossing teeth (5M1 - 5M3) have a different flank or edge shape than the remaining teeth.
  15. Method for satinizing and embossing packaging foils by means of a device according to claim 1, characterised in that the packaging foil (9) that consists of metallized or surface-treated or aluminium coated paper passes through a first embossing roller pair (R1, R31; R2) and subsequently through a second embossing roller pair (R1, R31; R3), the metallic or surface-treated layer of the foil facing the first embossing roller (R1, R31) and at least one embossing roller pair (R1, R31; R2) having a non-homogenous grid pattern of the surface structure (A, B, B, G, H, J; Q, R, S, X, Y, Z) that differs from the basic grid of the first embossing roller (R1, R31) in order to achieve an effective breaking of the paper fibres, the different grid pattern comprising teeth and/or ridges at spacings that differ from the basic grid.
  16. Method for satinizing and embossing packaging foils by means of a device according to claim 2, characterised in that the packaging foil (9) that consists of metallized or surface-treated or aluminium coated paper passes through the embossing roller pair (R1, R31; R2), the metallic layer of the foil facing the first embossing roller (R1, R31) and the embossing roller pair (R1, R31; R2) having a non-homogenous grid pattern of the surface structure (A, B, B, G, H, J; R, S, X) that differs from the basic grid of the first embossing roller (R1, R31) in order to achieve an effective breaking of the paper fibres, the different grid pattern comprising teeth and/or ridges at spacings that differ from the basic grid.
EP06405487A 2006-11-22 2006-11-22 Device for satinizing and embossing packaging foils Active EP1925443B9 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
EP06405487A EP1925443B9 (en) 2006-11-22 2006-11-22 Device for satinizing and embossing packaging foils
ES06405487T ES2391648T3 (en) 2006-11-22 2006-11-22 Satin and embossing device for packaging sheets
ZA200709348A ZA200709348B (en) 2006-11-22 2007-10-30 Device for satinizing and embossing packaging foils
US11/933,892 US8430663B2 (en) 2006-11-22 2007-11-01 Device for satinizing and embossing packaging foils
CA2610176A CA2610176C (en) 2006-11-22 2007-11-13 Device for satinizing and embossing packaging foils
RU2007142700/12A RU2483935C2 (en) 2006-11-22 2007-11-21 Set of rollers for packing foil hot-pressing and stamping
CN200710188653.7A CN101186125B (en) 2006-11-22 2007-11-21 Device for satinizing and embossing packaging foils
JP2007301099A JP5166003B2 (en) 2006-11-22 2007-11-21 Equipment for satin finishing and embossing of packaging foils
BRPI0704244-2A BRPI0704244A (en) 2006-11-22 2007-11-22 apparatus for embossing and embossing metal foils for packaging and method of manufacture

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EP06405487A EP1925443B9 (en) 2006-11-22 2006-11-22 Device for satinizing and embossing packaging foils

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EP1925443B1 true EP1925443B1 (en) 2012-08-29
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EP (1) EP1925443B9 (en)
JP (1) JP5166003B2 (en)
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CA (1) CA2610176C (en)
ES (1) ES2391648T3 (en)
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ES2391648T3 (en) 2012-11-28
EP1925443B9 (en) 2012-11-14
JP5166003B2 (en) 2013-03-21
CN101186125A (en) 2008-05-28
BRPI0704244A (en) 2008-07-15
US8430663B2 (en) 2013-04-30
RU2483935C2 (en) 2013-06-10
CN101186125B (en) 2014-05-28
ZA200709348B (en) 2008-10-29
US20080116610A1 (en) 2008-05-22
EP1925443A1 (en) 2008-05-28
CA2610176C (en) 2015-01-13
CA2610176A1 (en) 2008-05-22
RU2007142700A (en) 2009-05-27
JP2008126669A (en) 2008-06-05

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