EP1925708B1 - Laundry weight determining method and washing machine implementing such a method - Google Patents
Laundry weight determining method and washing machine implementing such a method Download PDFInfo
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- EP1925708B1 EP1925708B1 EP06124604A EP06124604A EP1925708B1 EP 1925708 B1 EP1925708 B1 EP 1925708B1 EP 06124604 A EP06124604 A EP 06124604A EP 06124604 A EP06124604 A EP 06124604A EP 1925708 B1 EP1925708 B1 EP 1925708B1
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- Prior art keywords
- drum
- value
- laundry
- length
- connecting member
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F34/00—Details of control systems for washing machines, washer-dryers or laundry dryers
- D06F34/14—Arrangements for detecting or measuring specific parameters
- D06F34/18—Condition of the laundry, e.g. nature or weight
Definitions
- the present invention relates to a method of determining the laundry weight inside a washing machine drum, and to a washing machine implementing such a method (e.g. see document GB-A-2247250 ).
- the present invention relates to a method of determining the laundry weight inside the drum of a rotary-drum household washing machine, to which the following description refers purely by way of example.
- washing machines are frequently operated with only a partial load, i.e. to wash a smaller amount of laundry than the maximum amount for which the machine is designed, with all the disadvantages this entails in terms of water, detergent, and electricity consumption, in that washing machine wash cycles are traditionally optimized with a view to full-load operation of the machine.
- washing machine models are designed to optimize the wash cycle as a function of the actual load. In some of these models, this even goes so far as to meter the water and detergent as a function of the amount and characteristics of the laundry in the washing machine drum, with obvious advantages in terms of reducing water, detergent, and electricity consumption per wash cycle.
- most recently marketed washing machine models determine the laundry weight inside the drum on the basis of the time taken by the loaded drum to stop on its own, after being rotated at a reference angular speed.
- the time taken by the drum to stop in fact, is a function of the kinetic energy accumulated by the loaded drum, and therefore of the weight of the laundry inside the drum.
- the central control unit Given the impossibility of determining the amount of energy dissipated by the suspensions connecting the wash assembly to the machine frame, the central control unit is obviously forced to overestimate the amount of laundry in the drum to ensure a successful wash cycle even if the laundry is distributed unevenly inside the drum.
- washing machine as claimed in Claim 8 and preferably, though not necessarily, any one of the Claims depending directly or indirectly on Claim 8.
- Number 1 in Figure 1 indicates as a whole a washing machine, which is particularly advantageous for home use, and substantially comprises a supporting frame 2 resting on the floor; a preferably, though not necessarily, cylindrical wash tub 3 suspended in floating manner inside frame 2 by means of a number of coil springs 4 (only one shown in Figure 1 ) preferably, though not necessarily, combined with one or more known shock-absorbers 5; a rotary drum 6 housed in axially rotating manner inside wash tub 3; and a drive unit 7 connected mechanically to drum 6 to rotate it about the longitudinal axis A of the drum inside wash tub 3.
- Wash tub 3, drum 6, and the other component parts of washing machine 1 suspended from frame 2 by coil springs 4 form the wash assembly of the washing machine.
- washing machine 1 also comprises a laundry weight detecting device 8 for determining the weight of the laundry currently inside drum 6, and for communicating the weight value to the electronic central control unit 9 of washing machine 1, which in turn optimizes the wash cycle parameters in known manner as a function of the actual weight of the laundry inside drum 6.
- detecting device 8 determines, instant by instant, the value of length H of at least one of the coil springs 4 suspending wash tub 3 - hereinafter also referred to as the reference coil spring 4 - as drum 6 is rotated about longitudinal axis A at a preferably, though not necessarily, constant angular speed ⁇ 0 ; and then determines the actual weight of the laundry inside drum 6 by extrapolating said value from the time pattern H(t) of length H of reference coil spring 4 ( Figure 3 ) over a predetermined control time interval ⁇ T as drum 6 rotates at angular speed ⁇ 0 .
- detecting device 8 statistically determines the mean value H m of length H of reference coil spring 4 over the time interval ⁇ T in which drum 6 rotates at angular speed ⁇ 0 ; and then determines the total weight of the wash assembly, i.e. also including the laundry inside drum 6, weighing on coil springs 4, on the basis of the mean value H m of length H of reference coil spring 4, the weight distribution of the wash assembly between the coil springs 4 supporting wash tub 3, and the mechanical characteristics of reference coil spring 4.
- detecting device 8 extrapolates the total weight m tot of the laundry currently inside drum 6, by subtracting the "no-load" weight of the wash assembly, i.e. the weight of the wash assembly with no laundry inside drum 6, from the total weight of the wash assembly deduced from the mean value H m of length H of reference coil spring 4.
- the "no-load" weight of the wash assembly is specific structural parameters of washing machine 1 that can be determined easily at the machine design stage.
- Detecting device 8 preferably, though not necessarily, also processes the time pattern H(t) of length H of reference coil spring 4 ( Figure 3 ) over time interval ⁇ T to statistically determine the value of the deviation ⁇ H in the time pattern H(t) of length H of coil spring 4 over time interval ⁇ T; extrapolates from the value of deviation ⁇ H in the time pattern H(t) of length H of reference coil spring 4 a coefficient of unbalance indicating the degree of unbalance of the laundry currently inside drum 6; and, finally, transmits the coefficient of unbalance to electronic central control unit 9 of washing machine 1.
- the laundry in drum 6 can be divided into two distinct masses : one distributed evenly inside drum 6, and the other concentrated at one point on the lateral wall of drum 6 and responsible for the vibration absorbed by coil springs 4 and shock-absorbers 5.
- detecting device 8 extrapolates the weight m' of the laundry mass theoretically concentrated at one point on the lateral wall of drum 6 on the basis of the value of deviation ⁇ H in the time pattern H(t) of length H of reference coil spring 4, the weight distribution of the wash assembly between the coil springs 4 supporting wash tub 3, and the mechanical characteristics of reference coil spring 4.
- the laundry mass theoretically concentrated at one point on the lateral wall of drum 6 produces mechanical vibration, which is absorbed by coil springs 4 and shock-absorbers 5, and which results in continual variations in the length of the coil springs 4, including reference coil spring 4, supporting the wash assembly.
- detecting device 8 also determines the weight m" of the laundry mass distributed evenly inside drum 6 as the difference between the total weight m tot of the laundry in drum 6, and the weight m' of the laundry mass concentrated on the lateral wall of drum 6.
- detecting device 8 indirectly determines the instantaneous value of length H of reference coil spring 4 by exploiting the fact that the body of coil spring 4 is made of metal and so constitutes a coil 4 of electrically conducting material, which has an inductance L of an instantaneous value mathematically correlated to the instantaneous value of length H of coil 4 of electrically conducting material, i.e. of coil spring 4.
- detecting device 8 indirectly determines the instantaneous value of length H of reference coil spring 4 by continuous measurement of the frequency f of the electric signal generated by an LC oscillating circuit, in which the inductance of the LC oscillating circuit which contributes in determining the value of the natural oscillation frequency f of the electric signal is defined by reference coil spring 4.
- detecting device 8 comprises an LC oscillating circuit 10 incorporating reference coil spring 4 as an inductor, and which generates an electric signal having a natural oscillation frequency f ( Figure 4 ) which is mathematically correlated to the constant capacitance value of the standard capacitor integrated in LC oscillating circuit 10, and to the time-variable value of inductance L of reference coil spring 4.
- reference coil spring 4 is electrically insulated from wash tub 3 and frame 2, and is connected parallel to the standard capacitor of LC oscillating circuit 10 by two known electric leads 11, so as to be incorporated in LC oscillating circuit 10; and detecting device 8 also comprises a signal processing unit 12, which processes the electric signal from LC oscillating circuit 10 to determine the total weight m tot of the laundry in drum 6, and to communicate the total weight value to electronic central control unit 9 of washing machine 1.
- Signal processing unit 12 preferably, though not necessarily, also processes the electric signal from LC oscillating circuit 10 to determine the weight m' of the laundry mass theoretically concentrated on the lateral wall of drum 6, and the weight m" of the laundry mass theoretically distributed evenly inside drum 6.
- C is the capacitance value of the standard capacitor
- r is the outside radius of the turns of reference coil spring 4
- N is the number of turns of reference coil spring 4
- H is the instantaneous value of the length of reference coil spring 4.
- H ⁇ ⁇ f 2 - ⁇
- ⁇ and ⁇ are two constants that can be determined empirically and which depend on the structure of reference coil spring 4
- f is the instantaneous frequency value of the electric signal from LC oscillating circuit 10.
- Signal processing unit 12 therefore processes the electric signal from LC oscillating circuit 10 to reconstruct the time pattern f(t) of oscillation frequency f of said signal ( Figure 4 ) over a predetermined time interval ⁇ T in which drum 6 rotates at angular speed ⁇ 0 ; statistically processes the electric signal from LC oscillating circuit 10 to determine the mean value f m of frequency f of said signal over the time interval ⁇ T in which drum 6 rotates at angular speed ⁇ 0 ; and, finally, calculates the total weight m tot of the laundry currently inside drum 6 on the basis of mean value f m of frequency f of the electric signal from LC oscillating circuit 10 over the time interval ⁇ T in which drum 6 rotates at angular speed ⁇ 0 .
- signal processing unit 12 calculates the total weight m tot of the laundry currently inside drum 6 on the basis of the mean value f m of frequency f of the electric signal from LC oscillating circuit 10, and taking into account the total weight distribution of the wash assembly of washing machine 1 between coil springs 4 supporting wash tub 3.
- Signal processing unit 12 preferably, though not necessarily, also statistically processes the electric signal from LC oscillating circuit 10 to determine the value of the deviation ⁇ f in the time pattern f(t) of frequency f of the electric signal ( Figure 4 ) over the time interval ⁇ T in which drum 6 rotates at angular speed ⁇ 0 ; extrapolates from the value of deviation ⁇ f in the time pattern f(t) of frequency f of the electric signal from LC oscillating circuit 10 a coefficient of unbalance indicating the degree of unbalance of the laundry currently inside drum 6; and, finally, transmits the coefficient of unbalance to electronic central control unit 9 of washing machine 1.
- signal processing unit 12 extrapolates the weight m' of the laundry mass theoretically concentrated at one point on the lateral wall of drum 6 on the basis of the value of deviation ⁇ f in the time pattern f(t) of frequency f of the electric signal from LC oscillating circuit 10; and the weight m" of the laundry mass theoretically distributed evenly inside drum 6 as the difference between the total weight m tot of the laundry in drum 6 and the weight m' of the laundry mass concentrated on the lateral wall of drum 6.
- detecting device 8 preferably, though not necessarily, also comprises a position sensor 13 (e.g. a Hall-effect sensor) facing drum 6, and which determines when drum 6 is in a reference angular position inside wash tub 3, and supplies an electric signal s(t) indicating when drum 6 is in the reference angular position.
- a position sensor 13 e.g. a Hall-effect sensor
- signal processing unit 12 compares the electric signal s(t) from sensor 13 with the time pattern f(t) of oscillation frequency f of the electric signal from LC oscillating circuit 10 to determine the value of the time phase shift ⁇ between the instant drum 6 reaches the reference angular position, and the instant frequency f of the electric signal from LC oscillating circuit 10 reaches its maximum (or minimum) value, i.e. the instant length H of reference coil spring 4 reaches its maximum (or minimum) value; and then calculates, on the basis of the value of time phase shift ⁇ and the angular speed ⁇ 0 of drum 6, the position of the point on the lateral wall of drum 6 at which the laundry mass unevenly distributed inside drum 6 is theoretically concentrated.
- the information concerning weight m' and the position, on the lateral wall of drum 6, of the barycentre of the laundry distributed unevenly, i.e. in unbalanced manner, inside drum 6, can then be used by electronic central control unit 9 of washing machine 1 as reference parameters by which to selectively move drum 6 in controlled manner in an attempt to distribute the laundry inside drum 6 more evenly.
- washing machine 1 Operation of washing machine 1 is easily deducible from the foregoing description with no further explanation required.
- electronic central control unit 9 of washing machine 1 activates drive unit 7 to rotate drum 6 about longitudinal axis A at angular speed ⁇ 0 , and then activates detecting device 8, which determines the time pattern H(t) of length H of reference coil spring 4 as drum 6 rotates at angular speed ⁇ 0 .
- signal processing unit 12 of detecting device 8 acquires, instant by instant, the electric signal from LC oscillating circuit 10 incorporating reference coil spring 4 as an inductor, to reconstruct the time pattern f(t) of oscillation frequency f of the electric signal ( Figure 4 ), which in turn is proportional to the time pattern H(t) of length H of reference coil spring 4 ( Figure 3 ).
- signal processing unit 12 On acquiring the time pattern H(t) of length H of reference coil spring 4, signal processing unit 12 statistically processes time pattern H(t) of length H of reference coil spring 4 to determine the mean value H m of length H of reference coil spring 4 over the time interval ⁇ T in which drum 6 rotates at angular speed ⁇ 0 ; and then calculates the total weight m tot of the laundry currently inside drum 6 on the basis of mean value H m of length H of reference coil spring 4, and taking into account the weight distribution of the wash assembly between the coil springs 4 supporting wash tub 3, and the mechanical characteristics of reference coil spring 4.
- signal processing unit 12 statistically processes the time pattern f(t) of oscillation frequency f of the electric signal from LC oscillating circuit 10 to determine the mean value f m of frequency f of the electric signal over time interval ⁇ T, and then calculates the total weight m tot of the laundry currently inside drum 6 on the basis of mean value f m of frequency f of the electric signal from LC oscillating circuit 10.
- signal processing unit 12 When provided for, signal processing unit 12 also statistically processes the time pattern H(t) of length H of reference coil spring 4 to determine the value of deviation ⁇ H in the time pattern H(t) of length H of reference coil spring 4 over time interval ⁇ T; and then extrapolates from the value of deviation ⁇ H in the time pattern H(t) of length H of reference coil spring 4 the weight m' of the laundry mass theoretically concentrated at one point on the lateral wall of drum 6, i.e. a coefficient of unbalance indicating the degree of unbalance of the laundry currently inside drum 6.
- signal processing unit 12 statistically processes the time pattern f(t) of oscillation frequency f of the electric signal from LC oscillating circuit 10 to determine the value of deviation ⁇ f in the time pattern f(t) of oscillation frequency f of the electric signal; and then extrapolates from the value of deviation ⁇ f in the time pattern f(t) of oscillation frequency f of the electric signal from LC oscillating circuit 10 the weight m' of the mass of laundry theoretically concentrated at one point on the lateral wall of drum 6.
- signal processing unit 12 on acquiring the time pattern H(t) of length H of reference coil spring 4, signal processing unit 12 preferably, though not necessarily, also compares the electric signal s(t) from position sensor 13 with the time pattern H(t) of length H of reference coil spring 4, or rather, with the time pattern f(t) of oscillation frequency f of the electric signal from LC oscillating circuit 10, to determine the value of the time phase shift ⁇ between the instant drum 6 reaches said reference angular position, and the instant frequency f of the electric signal from LC oscillating circuit 10 reaches its maximum (or minimum) value; and then calculates, on the basis of the value of time phase shift ⁇ and the angular speed ⁇ 0 of drum 6, the exact position of the point, on the lateral wall of drum 6, at which the mass of laundry unevenly distributed inside drum 6 is theoretically concentrated.
- Laundry weight detecting device 8 is also extremely cheap to produce, and can be integrated easily in currently marketed washing machines with only minor alterations to the electronic central control units governing operation of currently marketed washing machines.
- coil springs 4 supporting wash tub 3 may be replaced with elastic members of rubber or other elastic nonmetal material.
- detecting device 8 comprises a strain gauge or other sensor for determining the length of the elastic member instant by instant, and processes the signal from the strain gauge or similar statistically, as described above, to extrapolate the total weight m tot of the laundry currently inside drum 6.
- Detecting device 8 may obviously also determine the weight m' of the mass of laundry theoretically concentrated at one point on the lateral wall of drum 6 on the basis of the deviation in the time pattern of the length of the elastic reference member; the weight m" of the mass of laundry distributed evenly inside drum 6 as the difference between the total weight m tot of the laundry in drum 6, and the weight m' of the mass of laundry concentrated on the lateral wall of drum 6; and the position of the point on the lateral wall of drum 6 at which the mass of laundry unevenly distributed inside drum 6 is theoretically concentrated.
- the signal processing unit 12 of detecting device 8 may also process the time pattern H(t) of length H of reference coil spring 4, i.e. the time pattern f(t) of oscillation frequency f of the electric signal generated by LC oscillating circuit 10, to determine the instant value of the angular speed of drum 6.
- the oscillation period of the time pattern H(t) of length H of reference coil spring 4 depends on the instant value of the angular speed of drum 6.
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Abstract
Description
- The present invention relates to a method of determining the laundry weight inside a washing machine drum, and to a washing machine implementing such a method (e.g. see document
).GB-A-2247250 - More specifically, the present invention relates to a method of determining the laundry weight inside the drum of a rotary-drum household washing machine, to which the following description refers purely by way of example.
- As is known, household washing machines are frequently operated with only a partial load, i.e. to wash a smaller amount of laundry than the maximum amount for which the machine is designed, with all the disadvantages this entails in terms of water, detergent, and electricity consumption, in that washing machine wash cycles are traditionally optimized with a view to full-load operation of the machine.
- To reduce waste caused by operating the machine with only a partial load, some recently marketed washing machine models are designed to optimize the wash cycle as a function of the actual load. In some of these models, this even goes so far as to meter the water and detergent as a function of the amount and characteristics of the laundry in the washing machine drum, with obvious advantages in terms of reducing water, detergent, and electricity consumption per wash cycle.
- Unfortunately, the methods currently employed to determine the laundry weight inside the washing machine drum are not altogether accurate, with the result that, at times, the electronic central control unit of the machine may significantly underestimate the amount of water and detergent required for a successful wash cycle, with all the disadvantages this entails.
- More specifically, most recently marketed washing machine models determine the laundry weight inside the drum on the basis of the time taken by the loaded drum to stop on its own, after being rotated at a reference angular speed. The time taken by the drum to stop, in fact, is a function of the kinetic energy accumulated by the loaded drum, and therefore of the weight of the laundry inside the drum.
- Unfortunately, using the stop time of the drum to determine the actual weight of the laundry inside the drum fails to take into account the fact that, when the laundry is unevenly distributed inside the drum, a significant part of the kinetic energy of the system is dissipated by the springs and shock-absorbers suspending the wash assembly to the machine frame, with the result that laundry distributed particularly unevenly inside the drum may come to a complete stop in a noticeably shorter time than the same amount of evenly distributed laundry.
- Given the impossibility of determining the amount of energy dissipated by the suspensions connecting the wash assembly to the machine frame, the central control unit is obviously forced to overestimate the amount of laundry in the drum to ensure a successful wash cycle even if the laundry is distributed unevenly inside the drum.
- It is an object of the present invention to provide a washing machine designed to determine, more accurately and economically, the weight of the laundry inside the drum.
- According to the present invention, there is provided a method of determining the laundry weight inside a washing machine drum, as claimed in
Claim 1 and preferably, though not necessarily, any one of the Claims depending directly or indirectly onClaim 1. - According to the present invention, there is also provided a washing machine, as claimed in
Claim 8 and preferably, though not necessarily, any one of the Claims depending directly or indirectly onClaim 8. - A non-limiting embodiment of the present invention will be described by way of example with reference to the accompanying drawings, in which:
-
Figure 1 shows a view in perspective, with parts in section and parts removed for clarity, of a washing machine in accordance with the teachings of the present invention; -
Figure 2 shows a schematic view of a component part of theFigure 1 washing machine; -
Figures 3, 4 and 5 show time graphs of quantities related to operation of theFigure 1 washing machine. -
Number 1 inFigure 1 indicates as a whole a washing machine, which is particularly advantageous for home use, and substantially comprises a supportingframe 2 resting on the floor; a preferably, though not necessarily,cylindrical wash tub 3 suspended in floating manner insideframe 2 by means of a number of coil springs 4 (only one shown inFigure 1 ) preferably, though not necessarily, combined with one or more known shock-absorbers 5; arotary drum 6 housed in axially rotating manner insidewash tub 3; and adrive unit 7 connected mechanically todrum 6 to rotate it about the longitudinal axis A of the drum insidewash tub 3. -
Wash tub 3,drum 6, and the other component parts ofwashing machine 1 suspended fromframe 2 bycoil springs 4 form the wash assembly of the washing machine. - With reference to
Figures 1 and 2 ,washing machine 1 also comprises a laundryweight detecting device 8 for determining the weight of the laundry currently insidedrum 6, and for communicating the weight value to the electronic central control unit 9 ofwashing machine 1, which in turn optimizes the wash cycle parameters in known manner as a function of the actual weight of the laundry insidedrum 6. - More specifically, unlike known solutions, detecting
device 8 determines, instant by instant, the value of length H of at least one of thecoil springs 4 suspending wash tub 3 - hereinafter also referred to as the reference coil spring 4 - asdrum 6 is rotated about longitudinal axis A at a preferably, though not necessarily, constant angular speed ω0; and then determines the actual weight of the laundry insidedrum 6 by extrapolating said value from the time pattern H(t) of length H of reference coil spring 4 (Figure 3 ) over a predetermined control time interval ΔT asdrum 6 rotates at angular speed ω0. - More specifically, detecting
device 8 statistically determines the mean value Hm of length H ofreference coil spring 4 over the time interval ΔT in whichdrum 6 rotates at angular speed ω0; and then determines the total weight of the wash assembly, i.e. also including the laundry insidedrum 6, weighing oncoil springs 4, on the basis of the mean value Hm of length H ofreference coil spring 4, the weight distribution of the wash assembly between thecoil springs 4 supportingwash tub 3, and the mechanical characteristics ofreference coil spring 4. - Finally, detecting
device 8 extrapolates the total weight mtot of the laundry currently insidedrum 6, by subtracting the "no-load" weight of the wash assembly, i.e. the weight of the wash assembly with no laundry insidedrum 6, from the total weight of the wash assembly deduced from the mean value Hm of length H ofreference coil spring 4. - In connection with the above, it should be pointed out that the "no-load" weight of the wash assembly, the weight distribution of the wash assembly between the
coil springs 4 supporting the wash assembly, and the mechanical characteristics ofreference coil spring 4 are specific structural parameters ofwashing machine 1 that can be determined easily at the machine design stage. - Detecting
device 8 preferably, though not necessarily, also processes the time pattern H(t) of length H of reference coil spring 4 (Figure 3 ) over time interval ΔT to statistically determine the value of the deviation ΔH in the time pattern H(t) of length H ofcoil spring 4 over time interval ΔT; extrapolates from the value of deviation ΔH in the time pattern H(t) of length H of reference coil spring 4 a coefficient of unbalance indicating the degree of unbalance of the laundry currently insidedrum 6; and, finally, transmits the coefficient of unbalance to electronic central control unit 9 ofwashing machine 1. - More specifically, according to a kinematic model of the behaviour of the laundry in
drum 6, the laundry indrum 6 can be divided into two distinct masses : one distributed evenly insidedrum 6, and the other concentrated at one point on the lateral wall ofdrum 6 and responsible for the vibration absorbed bycoil springs 4 and shock-absorbers 5. - On the basis of the above kinematic model, detecting
device 8 extrapolates the weight m' of the laundry mass theoretically concentrated at one point on the lateral wall ofdrum 6 on the basis of the value of deviation ΔH in the time pattern H(t) of length H ofreference coil spring 4, the weight distribution of the wash assembly between thecoil springs 4 supportingwash tub 3, and the mechanical characteristics ofreference coil spring 4. Asdrum 6 rotates, in fact, the laundry mass theoretically concentrated at one point on the lateral wall ofdrum 6 produces mechanical vibration, which is absorbed bycoil springs 4 and shock-absorbers 5, and which results in continual variations in the length of thecoil springs 4, includingreference coil spring 4, supporting the wash assembly. - In addition, detecting
device 8 also determines the weight m" of the laundry mass distributed evenly insidedrum 6 as the difference between the total weight mtot of the laundry indrum 6, and the weight m' of the laundry mass concentrated on the lateral wall ofdrum 6. - With reference to
Figures 1 and 2 , in the example shown, detectingdevice 8 indirectly determines the instantaneous value of length H ofreference coil spring 4 by exploiting the fact that the body ofcoil spring 4 is made of metal and so constitutes acoil 4 of electrically conducting material, which has an inductance L of an instantaneous value mathematically correlated to the instantaneous value of length H ofcoil 4 of electrically conducting material, i.e. ofcoil spring 4. - In this case, the instantaneous value in microHenry (10-6 Henry) of inductance L of
reference coil spring 4 is inversely proportional to length H ofreference coil spring 4, and can be defined by the following empiric equation:
where r is the outside radius of the turns ofreference coil spring 4; N is the number of turns ofreference coil spring 4; and H is the instantaneous value of the length ofreference coil spring 4. - In the example shown, detecting
device 8 indirectly determines the instantaneous value of length H ofreference coil spring 4 by continuous measurement of the frequency f of the electric signal generated by an LC oscillating circuit, in which the inductance of the LC oscillating circuit which contributes in determining the value of the natural oscillation frequency f of the electric signal is defined byreference coil spring 4. - With particular reference to
Figure 2 , detectingdevice 8 comprises anLC oscillating circuit 10 incorporatingreference coil spring 4 as an inductor, and which generates an electric signal having a natural oscillation frequency f (Figure 4 ) which is mathematically correlated to the constant capacitance value of the standard capacitor integrated inLC oscillating circuit 10, and to the time-variable value of inductance L ofreference coil spring 4. - More specifically,
reference coil spring 4 is electrically insulated fromwash tub 3 andframe 2, and is connected parallel to the standard capacitor ofLC oscillating circuit 10 by two knownelectric leads 11, so as to be incorporated inLC oscillating circuit 10; and detectingdevice 8 also comprises asignal processing unit 12, which processes the electric signal fromLC oscillating circuit 10 to determine the total weight mtot of the laundry indrum 6, and to communicate the total weight value to electronic central control unit 9 ofwashing machine 1. -
Signal processing unit 12 preferably, though not necessarily, also processes the electric signal fromLC oscillating circuit 10 to determine the weight m' of the laundry mass theoretically concentrated on the lateral wall ofdrum 6, and the weight m" of the laundry mass theoretically distributed evenly insidedrum 6. - More specifically, the electric signal from
LC oscillating circuit 10 has a natural oscillation frequency f mathematically correlated to the capacitance value of the standard capacitor and to the value of inductance L ofreference coil spring 4 by the following equation:
where C is the capacitance value of the standard capacitor; r is the outside radius of the turns ofreference coil spring 4; N is the number of turns ofreference coil spring 4; and H is the instantaneous value of the length ofreference coil spring 4. - Since some of the above quantities are constant and can be determined empirically at the manufacturing stage of
washing machine 1, the instantaneous value of length H ofreference coil spring 4 is mathematically correlated to the frequency f of the electric signal fromLC oscillating circuit 10 by the following empiric equation:
where α and β are two constants that can be determined empirically and which depend on the structure ofreference coil spring 4; and f is the instantaneous frequency value of the electric signal fromLC oscillating circuit 10. -
Signal processing unit 12 therefore processes the electric signal fromLC oscillating circuit 10 to reconstruct the time pattern f(t) of oscillation frequency f of said signal (Figure 4 ) over a predetermined time interval ΔT in whichdrum 6 rotates at angular speed ω0; statistically processes the electric signal fromLC oscillating circuit 10 to determine the mean value fm of frequency f of said signal over the time interval ΔT in whichdrum 6 rotates at angular speed ω0; and, finally, calculates the total weight mtot of the laundry currently insidedrum 6 on the basis of mean value fm of frequency f of the electric signal fromLC oscillating circuit 10 over the time interval ΔT in whichdrum 6 rotates at angular speed ω0. - More specifically,
signal processing unit 12 calculates the total weight mtot of the laundry currently insidedrum 6 on the basis of the mean value fm of frequency f of the electric signal fromLC oscillating circuit 10, and taking into account the total weight distribution of the wash assembly ofwashing machine 1 betweencoil springs 4 supportingwash tub 3. -
Signal processing unit 12 preferably, though not necessarily, also statistically processes the electric signal fromLC oscillating circuit 10 to determine the value of the deviation Δf in the time pattern f(t) of frequency f of the electric signal (Figure 4 ) over the time interval ΔT in whichdrum 6 rotates at angular speed ω0; extrapolates from the value of deviation Δf in the time pattern f(t) of frequency f of the electric signal from LC oscillating circuit 10 a coefficient of unbalance indicating the degree of unbalance of the laundry currently insidedrum 6; and, finally, transmits the coefficient of unbalance to electronic central control unit 9 ofwashing machine 1. - More specifically, on the basis of the relationship between frequency f of the electric signal from
LC oscillating circuit 10 and length H of the reference coil spring,signal processing unit 12 extrapolates the weight m' of the laundry mass theoretically concentrated at one point on the lateral wall ofdrum 6 on the basis of the value of deviation Δf in the time pattern f(t) of frequency f of the electric signal fromLC oscillating circuit 10; and the weight m" of the laundry mass theoretically distributed evenly insidedrum 6 as the difference between the total weight mtot of the laundry indrum 6 and the weight m' of the laundry mass concentrated on the lateral wall ofdrum 6. - With reference to
Figures 1 and5 , detectingdevice 8 preferably, though not necessarily, also comprises a position sensor 13 (e.g. a Hall-effect sensor) facingdrum 6, and which determines whendrum 6 is in a reference angular position insidewash tub 3, and supplies an electric signal s(t) indicating whendrum 6 is in the reference angular position. - In this case,
signal processing unit 12 compares the electric signal s(t) fromsensor 13 with the time pattern f(t) of oscillation frequency f of the electric signal fromLC oscillating circuit 10 to determine the value of the time phase shift φ between theinstant drum 6 reaches the reference angular position, and the instant frequency f of the electric signal fromLC oscillating circuit 10 reaches its maximum (or minimum) value, i.e. the instant length H ofreference coil spring 4 reaches its maximum (or minimum) value; and then calculates, on the basis of the value of time phase shift φ and the angular speed ω0 ofdrum 6, the position of the point on the lateral wall ofdrum 6 at which the laundry mass unevenly distributed insidedrum 6 is theoretically concentrated. - The information concerning weight m' and the position, on the lateral wall of
drum 6, of the barycentre of the laundry distributed unevenly, i.e. in unbalanced manner, insidedrum 6, can then be used by electronic central control unit 9 ofwashing machine 1 as reference parameters by which to selectively movedrum 6 in controlled manner in an attempt to distribute the laundry insidedrum 6 more evenly. - Operation of
washing machine 1 is easily deducible from the foregoing description with no further explanation required. - As regards operation of laundry
weight detecting device 8, on the other hand, electronic central control unit 9 ofwashing machine 1 activatesdrive unit 7 to rotatedrum 6 about longitudinal axis A at angular speed ω0, and then activates detectingdevice 8, which determines the time pattern H(t) of length H ofreference coil spring 4 asdrum 6 rotates at angular speed ω0. - More specifically,
signal processing unit 12 of detectingdevice 8 acquires, instant by instant, the electric signal fromLC oscillating circuit 10 incorporatingreference coil spring 4 as an inductor, to reconstruct the time pattern f(t) of oscillation frequency f of the electric signal (Figure 4 ), which in turn is proportional to the time pattern H(t) of length H of reference coil spring 4 (Figure 3 ). - On acquiring the time pattern H(t) of length H of
reference coil spring 4,signal processing unit 12 statistically processes time pattern H(t) of length H ofreference coil spring 4 to determine the mean value Hm of length H ofreference coil spring 4 over the time interval ΔT in whichdrum 6 rotates at angular speed ω0; and then calculates the total weight mtot of the laundry currently insidedrum 6 on the basis of mean value Hm of length H ofreference coil spring 4, and taking into account the weight distribution of the wash assembly between thecoil springs 4 supportingwash tub 3, and the mechanical characteristics ofreference coil spring 4. - In this case,
signal processing unit 12 statistically processes the time pattern f(t) of oscillation frequency f of the electric signal fromLC oscillating circuit 10 to determine the mean value fm of frequency f of the electric signal over time interval ΔT, and then calculates the total weight mtot of the laundry currently insidedrum 6 on the basis of mean value fm of frequency f of the electric signal fromLC oscillating circuit 10. - When provided for,
signal processing unit 12 also statistically processes the time pattern H(t) of length H ofreference coil spring 4 to determine the value of deviation ΔH in the time pattern H(t) of length H ofreference coil spring 4 over time interval ΔT; and then extrapolates from the value of deviation ΔH in the time pattern H(t) of length H ofreference coil spring 4 the weight m' of the laundry mass theoretically concentrated at one point on the lateral wall ofdrum 6, i.e. a coefficient of unbalance indicating the degree of unbalance of the laundry currently insidedrum 6. - In this case,
signal processing unit 12 statistically processes the time pattern f(t) of oscillation frequency f of the electric signal fromLC oscillating circuit 10 to determine the value of deviation Δf in the time pattern f(t) of oscillation frequency f of the electric signal; and then extrapolates from the value of deviation Δf in the time pattern f(t) of oscillation frequency f of the electric signal fromLC oscillating circuit 10 the weight m' of the mass of laundry theoretically concentrated at one point on the lateral wall ofdrum 6. - With reference to
Figure 5 , on acquiring the time pattern H(t) of length H ofreference coil spring 4,signal processing unit 12 preferably, though not necessarily, also compares the electric signal s(t) fromposition sensor 13 with the time pattern H(t) of length H ofreference coil spring 4, or rather, with the time pattern f(t) of oscillation frequency f of the electric signal fromLC oscillating circuit 10, to determine the value of the time phase shift Φ between theinstant drum 6 reaches said reference angular position, and the instant frequency f of the electric signal fromLC oscillating circuit 10 reaches its maximum (or minimum) value; and then calculates, on the basis of the value of time phase shift Φ and the angular speed ω0 ofdrum 6, the exact position of the point, on the lateral wall ofdrum 6, at which the mass of laundry unevenly distributed insidedrum 6 is theoretically concentrated. - The advantages of the method of determining the laundry weight inside
drum 6, and of detectingdevice 8 implementing such a method, are obvious : using as a reference quantity the length H of one of thecoil springs 4 supportingwash tub 3, detectingdevice 8 is able to determine the laundry weight insidedrum 6 extremely accurately, and regardless of the way in which the laundry is distributed insidedrum 6. - Laundry
weight detecting device 8 is also extremely cheap to produce, and can be integrated easily in currently marketed washing machines with only minor alterations to the electronic central control units governing operation of currently marketed washing machines. - Clearly, changes may be made to the method of determining the laundry weight inside
drum 6, and to detectingdevice 8 implementing such a method, without, however, departing from the scope of the present invention. - For example, some or all of
coil springs 4 supportingwash tub 3 may be replaced with elastic members of rubber or other elastic nonmetal material. In the eventreference coil spring 4 is also replaced with an elastic member of rubber or other elastic nonmetal material, detectingdevice 8 comprises a strain gauge or other sensor for determining the length of the elastic member instant by instant, and processes the signal from the strain gauge or similar statistically, as described above, to extrapolate the total weight mtot of the laundry currently insidedrum 6. - Detecting
device 8 may obviously also determine the weight m' of the mass of laundry theoretically concentrated at one point on the lateral wall ofdrum 6 on the basis of the deviation in the time pattern of the length of the elastic reference member; the weight m" of the mass of laundry distributed evenly insidedrum 6 as the difference between the total weight mtot of the laundry indrum 6, and the weight m' of the mass of laundry concentrated on the lateral wall ofdrum 6; and the position of the point on the lateral wall ofdrum 6 at which the mass of laundry unevenly distributed insidedrum 6 is theoretically concentrated. - With reference to
Figure 5 , thesignal processing unit 12 of detectingdevice 8 may also process the time pattern H(t) of length H ofreference coil spring 4, i.e. the time pattern f(t) of oscillation frequency f of the electric signal generated byLC oscillating circuit 10, to determine the instant value of the angular speed ofdrum 6. In fact the oscillation period of the time pattern H(t) of length H ofreference coil spring 4 depends on the instant value of the angular speed ofdrum 6.
Claims (14)
- A method of determining the laundry weight inside the drum (6) of a washing machine (1), wherein said drum (6) is mounted to rotate inside a wash tub (3) suspended in floating manner to a supporting frame (2) by at least one elastic connecting member (4); the method being characterized by comprising the steps of:- rotating the drum (6) at a predetermined angular speed;- acquiring, instant by instant, the value of the length (H) of said elastic connecting member (4) as the drum (6) rotates at said predetermined angular speed; and- calculating the total weight (mtot) of the laundry inside said drum (6) by extrapolating it from the time pattern (H(t)) of the value of the length (H) of said elastic connecting member (4) as the drum (6) rotates at said predetermined angular speed.
- A method as claimed in Claim 1, characterized in that said step of calculating the total weight (mtot) of the laundry inside the drum (6) comprises the step of calculating the mean value (Hm) of the length (H) of said elastic connecting member (4) over a reference time interval (ΔT) in which said drum (6) rotates at the predetermined angular speed, and then extrapolating the total weight (mtot) of the laundry inside the drum (6) from said mean value (Hm) of the length (H) of said elastic connecting member (4).
- A method as claimed in Claim 1 or 2, characterized by also comprising the step of calculating a first coefficient of unbalance (m'), indicating the degree of unbalance of the laundry inside said drum (6), by extrapolating it from the time pattern (H(t)) of the value of the length (H) of said elastic connecting member (4) as the drum (6) rotates at said predetermined angular speed.
- A method as claimed in Claim 3, characterized in that said step of calculating said first coefficient of unbalance (m') comprises the step of statistically calculating the value of the deviation (ΔH) in the time pattern (H(t)) of the length (H) of the elastic connecting member (4) over a reference time interval (ΔT) in which said drum (6) rotates at the predetermined angular speed, and then extrapolating said coefficient of unbalance (m') from the value of said deviation (ΔH) in the time pattern (H(t)) of the length (H) of the elastic connecting member (4).
- A method as claimed in Claim 3 or 4, characterized by also comprising the step of generating a reference signal (s(t)) indicating when the drum (6) is in a reference angular position, and the step of calculating a second coefficient of unbalance (Φ), indicating the position of the barycentre of the laundry unevenly distributed inside said drum (6), by extrapolating it from a comparison between the time pattern (H(t)) of the value of the length (H) of said elastic connecting member (4) as the drum (6) rotates at said predetermined angular speed, and the time pattern (H(t)) of the reference signal (s(t)) indicating when the drum (6) is in said reference angular position.
- A method as claimed in any one of the foregoing Claims, characterized in that said at least one elastic connecting member (4) is a coil spring (4) of electrically conducting material, and said step of determining instant by instant the value of the length (H) of said elastic connecting member (4) comprises the step of measuring instant by instant the value of a physical quantity (f) related to the instantaneous value of the inductance (L) of said coil spring (4).
- A method as claimed in Claim 6, characterized in that said step of measuring instant by instant the value of a physical quantity (f) related to the instantaneous value of the inductance (L) of said coil spring (4) comprises the step of measuring instant by instant the natural oscillation frequency (f) of a signal generated by an LC oscillating circuit (10) incorporating said coil spring (4) as an inductor.
- A washing machine (1) comprising a frame (2); a wash tub (3) suspended in floating manner inside said frame (2) by means of at least one elastic connecting member (4); a drum (6) housed in axially rotating manner inside said wash tub (3); and a laundry weight detecting device (8) for determining the weight of the laundry inside said drum (6); said washing machine (1) being characterized in that said laundry weight detecting device (8) comprises measuring means (8, 10) for determining instant by instant the value of the length (H) of said elastic connecting member (4); and first processing means (8, 12) for calculating the total weight (mtot) of the laundry in said drum (6) on the basis of the time pattern (H(t)) of the value of the length (H) of said elastic connecting member (4) as the drum (6) rotates at a predetermined angular speed.
- A washing machine as claimed in Claim 8, characterized in that said first processing means (8, 12) calculate the mean value (Hm) of the length (H) of said elastic connecting member (4) over a reference time interval (ΔT) in which said drum (6) rotates at the predetermined angular speed, and then extrapolate the total weight (mtot) of the laundry inside the drum (6) from the mean value (Hm) of the length (H) of said elastic connecting member (4).
- A washing machine as claimed in Claim 8 or 9, characterized in that said laundry weight detecting device (8) also comprises second processing means (8, 12), which calculate a first coefficient of unbalance (m'), indicating the degree of unbalance of the laundry inside said drum (6), by extrapolating it from the time pattern (H(t)) of the value of the length (H) of the elastic connecting member (4) as the drum (6) rotates at said predetermined angular speed.
- A washing machine as claimed in Claim 10, characterized in that said second processing means (8, 12) statistically calculate the value of the deviation (ΔH) in the time pattern (H(t)) of the length (H) of said elastic connecting member (4) over a reference time interval (ΔT) in which said drum (6) rotates at the predetermined angular speed, and then extrapolate said first coefficient of unbalance (m') from the value of said deviation (ΔH) in the time pattern (H(t)) of the length (H) of the elastic connecting member (4).
- A washing machine as claimed in any one of Claims 8 to 11, characterized in that said at least one elastic connecting member (4) is a coil spring (4) of electrically conducting material, and the measuring means (8, 10) determine instant by instant the value of a physical quantity (f) related to the instantaneous value of the inductance (L) of said coil spring (4).
- A washing machine as claimed in Claim 12, characterized in that said measuring means (8, 10) comprise an LC. oscillating circuit (10), which incorporates said coil spring (4) as an inductor, and generates a signal of variable frequency (f), the instantaneous value of which is a function of the instantaneous value of the inductance (L) of said coil spring (4); said first processing means (8, 12) determining instant by instant the value of the frequency (f) of the signal generated by said LC oscillating circuit (10), to determine the time pattern (H(t)) of the length (H) of said coil spring (4).
- A washing machine as claimed in any one of Claims 8 to 13, characterized in that said laundry weight detecting device (8) also comprises a position sensor (13) for determining when the drum (6) is in a reference angular position, and for supplying a signal (s(t)) indicating when the drum (6) is in said reference angular position; said laundry weight detecting device (8) also comprising third processing means (8, 12) for determining the time phase shift (Φ) between the signal (s(t)) generated by said position sensor (13) and the time pattern (H(t)) of the value of the length (H) of the elastic connecting member (4), and for determining a second coefficient of unbalance, indicating the position of the barycentre of the laundry unevenly distributed inside said drum (6), by extrapolating it from the value of said time phase shift (Φ).
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT06124604T ATE431453T1 (en) | 2006-11-22 | 2006-11-22 | METHOD FOR DETERMINING THE WEIGHT OF LAUNDRY AND WASHING MACHINE FOR CARRYING OUT THE PROCEDURE |
| DE602006006849T DE602006006849D1 (en) | 2006-11-22 | 2006-11-22 | Method for determining the weight of the laundry and washing machine for carrying out the method |
| PL06124604T PL1925708T3 (en) | 2006-11-22 | 2006-11-22 | Laundry weight determining method and washing machine implementing such a method |
| EP06124604A EP1925708B1 (en) | 2006-11-22 | 2006-11-22 | Laundry weight determining method and washing machine implementing such a method |
| ES06124604T ES2325177T3 (en) | 2006-11-22 | 2006-11-22 | METHOD FOR DETERMINING THE WEIGHT OF THE CLOTHES OF A COLADA AND WASHING MACHINE TO CARRY OUT THE PRACTICE OF THIS METHOD. |
| RU2007143174/12A RU2418118C2 (en) | 2006-11-22 | 2007-11-21 | Method to identify weight of linen located in washing machine drum and washing machine that realises this method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06124604A EP1925708B1 (en) | 2006-11-22 | 2006-11-22 | Laundry weight determining method and washing machine implementing such a method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1925708A1 EP1925708A1 (en) | 2008-05-28 |
| EP1925708B1 true EP1925708B1 (en) | 2009-05-13 |
Family
ID=37909350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06124604A Not-in-force EP1925708B1 (en) | 2006-11-22 | 2006-11-22 | Laundry weight determining method and washing machine implementing such a method |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1925708B1 (en) |
| AT (1) | ATE431453T1 (en) |
| DE (1) | DE602006006849D1 (en) |
| ES (1) | ES2325177T3 (en) |
| PL (1) | PL1925708T3 (en) |
| RU (1) | RU2418118C2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109709813B (en) * | 2018-12-20 | 2022-08-12 | 合肥美的洗衣机有限公司 | Application mode display method and device and household appliance |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3838998A1 (en) * | 1988-11-18 | 1990-05-23 | Licentia Gmbh | LOADING QUANTITY INDICATOR, IN PARTICULAR FOR HOUSEHOLD WASHING MACHINES |
| JP2639066B2 (en) * | 1989-03-15 | 1997-08-06 | 松下電器産業株式会社 | Washing and drying machine |
| GB2247250B (en) * | 1990-06-27 | 1994-10-19 | Hitachi Ltd | Automated washing machine and automated washing and drying machine |
| DE4336350A1 (en) * | 1993-10-25 | 1995-04-27 | Bosch Siemens Hausgeraete | Method for determining the amount of laundry in a laundry treatment machine |
| DE4336349A1 (en) * | 1993-10-25 | 1995-04-27 | Bosch Siemens Hausgeraete | Method for determining the mass of wet laundry in a laundry drum |
| DE29812393U1 (en) * | 1998-07-11 | 1999-11-18 | AEG Hausgeräte GmbH, 90429 Nürnberg | Program-controlled washing machine |
-
2006
- 2006-11-22 ES ES06124604T patent/ES2325177T3/en active Active
- 2006-11-22 PL PL06124604T patent/PL1925708T3/en unknown
- 2006-11-22 DE DE602006006849T patent/DE602006006849D1/en active Active
- 2006-11-22 AT AT06124604T patent/ATE431453T1/en not_active IP Right Cessation
- 2006-11-22 EP EP06124604A patent/EP1925708B1/en not_active Not-in-force
-
2007
- 2007-11-21 RU RU2007143174/12A patent/RU2418118C2/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| ATE431453T1 (en) | 2009-05-15 |
| DE602006006849D1 (en) | 2009-06-25 |
| RU2007143174A (en) | 2009-05-27 |
| EP1925708A1 (en) | 2008-05-28 |
| ES2325177T3 (en) | 2009-08-27 |
| PL1925708T3 (en) | 2009-10-30 |
| RU2418118C2 (en) | 2011-05-10 |
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