EP1926108B1 - Elektrisches Kontrollkabel - Google Patents
Elektrisches Kontrollkabel Download PDFInfo
- Publication number
- EP1926108B1 EP1926108B1 EP20070120986 EP07120986A EP1926108B1 EP 1926108 B1 EP1926108 B1 EP 1926108B1 EP 20070120986 EP20070120986 EP 20070120986 EP 07120986 A EP07120986 A EP 07120986A EP 1926108 B1 EP1926108 B1 EP 1926108B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- strands
- cable
- conducting material
- cable according
- central strand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 239000004020 conductor Substances 0.000 claims description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 18
- 229910052802 copper Inorganic materials 0.000 claims description 18
- 239000010949 copper Substances 0.000 claims description 18
- 239000004952 Polyamide Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 2
- 239000012811 non-conductive material Substances 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 239000004697 Polyetherimide Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 229920001601 polyetherimide Polymers 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920003055 poly(ester-imide) Polymers 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/182—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
- H01B7/1825—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores
Definitions
- the present invention relates to electrical control cables, or power cables, used to transmit currents.
- Such cables are used in various fields of the industry, such as for example the automotive industry, where they are assembled into bundles for the power supply and / or the electrical control of various equipment. These cables must thus be the lightest possible, and have a small footprint while maintaining good mechanical strength.
- Such cables are conventionally formed by a plurality of copper strands, generally twisted to form a strand, so as to increase the flexibility of the cable, and surrounded by an insulating sheath, obtained for example by extrusion.
- the figure 1 shows an example of such a cable 1, seen in cross section, and made from seven identical copper strands 20 surrounded by an insulating sheath 30 of circular section.
- the diameter of the cable is typically of the order of 1.6 mm and the copper strands 20 each have a diameter of the order of 0.3 mm.
- the preceding cable uses a quantity of copper that is oversized compared to the real needs corresponding to the quantity of current to be transmitted by the cable. Specifically, almost half of the copper in the previous cable structure is used to increase the tensile strength of the cable, but also to ensure the effectiveness of crimping.
- the object of the present invention is to provide a new structure of energy cable or electrical control of small footprint, low weight, good mechanical strength whose manufacture can be achieved with the same tools as those used in the context of the manufacture of a cable according to the figure 1 .
- the subject of the present invention is an electrical control cable having a cross-section of diameter at most equal to 2 mm, according to claim 1.
- the strands of electrically conductive material on the one hand, and the strands of non-conductive material on the other hand may nevertheless have a section of different size.
- the non-conductive material preferably has an elongation at break greater than 10%.
- the non-conductive material may be a polyamide.
- the electrically conductive material may be copper.
- a control cable 1 ' differs from the control cable 1 of the figure 1 in that some of the copper strands (or other electrically conductive material, such as copper clad aluminum which is a cheaper and lighter material than copper) forming the strand have been replaced by strands 40 of a non-copper material. driver.
- three of the copper strands were replaced by strands 40 of non-conductive material.
- the cable 1 'further comprises an insulating sheath 30 surrounding the strand along the cable.
- the manufacturing method used for the manufacture of the cable 1 ', and associated tools are in all respects identical to those used for the manufacture of a cable 1.
- All strands of the same nature must be identical. In the case of figure 2 all the strands also have a section of identical size, typically of the order of 0.3 mm.
- the number and the section of the strands 20 of electrically conductive material are chosen so as to obtain a minimum linear resistance for the cable, typically less than 100 Ohm / km.
- the number and the section of the strands 40 of non-conductive material are chosen so as to give the cable the desired mechanical strength.
- non-conductive material can be a polyamide.
- polyester or polyetherimide, which offer a good resistance to a rise in temperature.
- the material used for the non-conductive strands will be selected from a range of materials having an elongation at break greater than 10%.
- the material used for the non-conductive strands will be selected from a range of materials having an elongation at break greater than 10%.
- the arrangement of the individual strands 20 in the strand should preferably be selected so as to ensure reliable crimping for the cable connection.
- This object is achieved by providing that at least one of the strands 20 of electrically conductive material has a portion accessible from outside the strand over its entire length. On the example of realization of the figure 2 three of the copper strands have this feature. Thus, by locally stripping the cable 1 ', access to an electrically conductive strand is immediate.
- the cost of the cable obtained is significantly reduced because of the decrease in the amount of copper used.
Landscapes
- Insulated Conductors (AREA)
- Non-Insulated Conductors (AREA)
- Ropes Or Cables (AREA)
Claims (12)
- Elektrisches Kontrollkabel (1') mit einem Querschnitt mit einem Durchmesser von höchstens 2 mm der Bauart, die eine von einer Vielzahl verdrillter Adern gebildete zentrale Litze, die sich in die Längsrichtung des Kabels erstreckt, aufweist, dadurch gekennzeichnet, dass nur einige (20) der Adern der zentralen Litze aus elektrisch leitendem Material sind, wobei der Rest (40) der Adern aus einem nichtleitenden Material ist.
- Kabel nach Anspruch 1, dadurch gekennzeichnet, dass der Durchmesser des Querschnitts des Kabels vorzugsweise zirka 1,6 mm beträgt.
- Kabel nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass alle Adern (20) aus elektrisch leitendem Material untereinander identisch sind und dass alle Adern (40) aus elektrisch nichtleitendem Material untereinander identisch sind.
- Kabel nach Anspruch 3, dadurch gekennzeichnet, dass die Adern (20) aus elektrisch leitendem Material einerseits und die Adern (40) aus nichtleitendem Material andererseits einen Querschnitt unterschiedlicher Größe haben.
- Kabel nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die Adern (20) aus elektrisch leitendem Material in der zentralen Litze derart angeordnet sind, dass sie über ihre gesamte Länge miteinander im Kontakt sind.
- Kabel nach Anspruch 5, dadurch gekennzeichnet, dass mindestens eine der Adern (20) aus elektrisch leitendem Material in der zentralen Litze derart angeordnet ist, dass sie einen von außerhalb der Litze über ihre gesamte Länge zugängliche Länge aufweist.
- Kabel nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass die zentrale Litze aus sieben Adern gebildet ist, wovon drei aus nichtleitendem Material sind.
- Kabel nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass es ferner eine isolierende Umhüllung (30) aufweist, die die zentrale Litze entlang des Kabels umgibt.
- Kabel nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das nichtleitende Material eine Zerreißdehnung von mehr als 1 0 % besitzt.
- Kabel nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das nichtleitende Material ein Polyamid ist.
- Kabel nach Anspruch 1 bis 9, dadurch gekennzeichnet, dass das nichtleitende Material ein sehr zähes Polyester ist.
- Kabel nach einem der vorangehenden Ansprüche, dadurch gekennzeichnet, dass das elektrisch leitende Material das Kupfer ist.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0655040A FR2908922B1 (fr) | 2006-11-22 | 2006-11-22 | Cable de controle electrique |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1926108A2 EP1926108A2 (de) | 2008-05-28 |
| EP1926108A3 EP1926108A3 (de) | 2014-05-07 |
| EP1926108B1 true EP1926108B1 (de) | 2015-04-29 |
Family
ID=38136073
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20070120986 Not-in-force EP1926108B1 (de) | 2006-11-22 | 2007-11-19 | Elektrisches Kontrollkabel |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US7550677B2 (de) |
| EP (1) | EP1926108B1 (de) |
| JP (1) | JP2008153205A (de) |
| KR (1) | KR101446192B1 (de) |
| CN (1) | CN101226788A (de) |
| ES (1) | ES2541541T3 (de) |
| FR (1) | FR2908922B1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3086791A1 (fr) | 2018-09-27 | 2020-04-03 | Nexans | Ame conductrice multibrin carbonee-metallique pour cable electrique |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7333699B2 (en) * | 2005-12-12 | 2008-02-19 | Raytheon Sarcos, Llc | Ultra-high density connector |
| US7626123B2 (en) * | 2005-12-12 | 2009-12-01 | Raytheon Sarcos, Llc | Electrical microfilament to circuit interface |
| CN101436446B (zh) * | 2008-08-29 | 2011-01-19 | 上海熊猫线缆股份有限公司 | 薄壁高强度多芯电缆 |
| US8841557B2 (en) * | 2011-08-09 | 2014-09-23 | Nexans | LAN cable with PEI cross-filler |
| JP7025391B2 (ja) * | 2018-10-11 | 2022-02-24 | アプティブ・テクノロジーズ・リミテッド | 自動車用通信ケーブル |
| EP3745425B1 (de) * | 2019-05-31 | 2022-12-21 | Aptiv Technologies Limited | Kommunikationskabel für autonome fahrzeuge |
| EP3745539B1 (de) | 2019-05-31 | 2024-06-05 | Aptiv Technologies AG | Kabelverbinder für autonome fahrzeuge |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3169897D1 (en) * | 1980-12-19 | 1985-05-15 | Kupferdraht Isolierwerk Ag | Overhead cable with tension members |
| DE3930496A1 (de) * | 1989-09-12 | 1991-03-21 | Reinshagen Kabelwerk Gmbh | Elektrische leitung mit zugfestem element |
| US5313020A (en) * | 1992-05-29 | 1994-05-17 | Western Atlas International, Inc. | Electrical cable |
| US5570537A (en) * | 1995-04-27 | 1996-11-05 | Black; Douglas A. | Electronic insecticidal cable |
| US5808239A (en) * | 1996-02-29 | 1998-09-15 | Deepsea Power & Light | Video push-cable |
| AU7926798A (en) * | 1997-06-20 | 1999-01-04 | Ixos Limited | An electrical cable and method of manufacturing the same |
| DE20118713U1 (de) * | 2001-11-16 | 2002-01-17 | Gebauer & Griller Kabelwerke Ges.M.B.H., Poysdorf | Flexible elektrische Leitung |
-
2006
- 2006-11-22 FR FR0655040A patent/FR2908922B1/fr not_active Expired - Fee Related
-
2007
- 2007-11-19 ES ES07120986.0T patent/ES2541541T3/es active Active
- 2007-11-19 EP EP20070120986 patent/EP1926108B1/de not_active Not-in-force
- 2007-11-19 JP JP2007299035A patent/JP2008153205A/ja not_active Withdrawn
- 2007-11-20 US US11/986,153 patent/US7550677B2/en not_active Expired - Fee Related
- 2007-11-21 KR KR1020070119428A patent/KR101446192B1/ko not_active Expired - Fee Related
- 2007-11-22 CN CNA2007103068858A patent/CN101226788A/zh active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3086791A1 (fr) | 2018-09-27 | 2020-04-03 | Nexans | Ame conductrice multibrin carbonee-metallique pour cable electrique |
Also Published As
| Publication number | Publication date |
|---|---|
| US20080128151A1 (en) | 2008-06-05 |
| FR2908922A1 (fr) | 2008-05-23 |
| KR20080046600A (ko) | 2008-05-27 |
| US7550677B2 (en) | 2009-06-23 |
| EP1926108A3 (de) | 2014-05-07 |
| JP2008153205A (ja) | 2008-07-03 |
| FR2908922B1 (fr) | 2011-04-08 |
| ES2541541T3 (es) | 2015-07-21 |
| EP1926108A2 (de) | 2008-05-28 |
| KR101446192B1 (ko) | 2014-10-01 |
| CN101226788A (zh) | 2008-07-23 |
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