EP1972033A2 - Cellule de contact destinee a recevoir une extremite de cable par le procede a borne guillotine et procede de fabrication - Google Patents
Cellule de contact destinee a recevoir une extremite de cable par le procede a borne guillotine et procede de fabricationInfo
- Publication number
- EP1972033A2 EP1972033A2 EP07702729A EP07702729A EP1972033A2 EP 1972033 A2 EP1972033 A2 EP 1972033A2 EP 07702729 A EP07702729 A EP 07702729A EP 07702729 A EP07702729 A EP 07702729A EP 1972033 A2 EP1972033 A2 EP 1972033A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- contact
- contact cell
- cell
- chamber
- insulation displacement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
- H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
- H01R4/2425—Flat plates, e.g. multi-layered flat plates
- H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
- H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
- H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
- H01R4/2445—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives
- H01R4/2458—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members having additional means acting on the insulation or the wire, e.g. additional insulation penetrating means, strain relief means or wire cutting knives the contact members being in a slotted tubular configuration, e.g. slotted tube-end
Definitions
- the invention relates to a method for producing a plastic contact cell, which comprises a contact element having a cutting terminal for fixing one end of an electric cable in at least one contact chamber in the contact cell, and a contact cell produced thereafter, according to the preamble of claim 1.
- injection molding has a number of advantages, it also has a number of limitations. Injection molding is a pronounced mass production process. An economical production is possible depending on the type of parts only from a correspondingly high production quantities. The permanent dimensional accuracy of the parts depends on various parameters such as the environment, raw material batches, machine settings, mold wear and the like. The supply of the molding compound and its flow behavior within the mold is crucial for the mechanical properties of the parts. As a result of Different orientation of the molecules in or transverse to the direction of flow, the strength of the parts is anisotropic. Concurrent flow fronts, such as behind obstacles or multiple gates, create weld lines that cause significant loss of strength. Especially with multiple gates there is a risk of air bubbles.
- Mass accumulations are to be avoided if possible, as they can cause voids, sink marks, distortion and the like. All surfaces in the direction of demoulding must - if functionally not absolutely necessary - have draft angles in order to be able to remove the parts from the tool without any problems and without damage. The same is true if necessary also for sideshifter. Undercuts are only possible with complicated and very expensive tools with side pulls or jaws. Form separations along parts surfaces cause burrs and molding offset, which can be a serious quality defect on sealing surfaces, for example. Holes and slots are formed in the removal direction by corresponding cores in the tool.
- contact cells made by this process can be designed to function properly only in terms of shape.
- such moldings could not be scaled below certain dimensions. For example, miniature cables with diameters below or far below the 1 mm limit can not be produced in this way.
- Openings or interruptions along the line chamber, for example, for the purpose of inserting the cutting clamp are to be kept as small as possible in principle, and at their edges with curves, chamfers and the like to make so that a snagging of the line core is prevented
- the cable chamber must also be designed such that, when pressed into the insulation displacement clamp, the wire is fixed solely as a result of the resulting reaction forces and can not escape or retreat either in the transverse or in the longitudinal direction.
- the generative process is thus mentioned as a production possibility for the contact cells described below.
- These are original forming processes in which a workpiece is generated in layers on the basis of its 3D data set from an informal starting material (powder, liquids and the like) with the aid of light.
- it is above all those methods which produce very filigree, electrically insulating parts, such as, for example, stereolithography, micro-stereolithography, RMPD methods and the like, which are important.
- the z axis always indicates the feed direction of the line conductor, while the z 'and optionally z "axis passes through the center of the respective insulation displacement slot
- Figures described details and properties, depending on the implementation options and as needed, in a meaningful way as well as the remaining examples transferable and / or interchangeable, which of course a further variety of variants of such examples are conceivable.
- FIGURE 1 Ways to carry out the invention
- FIG. 1 shows a contact cell 1, assembled with a mounting group consisting of a contact carrier 3 and a cutting element exhibiting a contact element 2. Details of the contact cell 1 and the contact element 2 are shown in the FIGURES 2 and 3 respectively.
- the existing of insulating material contact carrier 3 has regard to the contact element 2 has the function to fix this defined - for example, by overmolding, press-fitting, bonding and the like.
- An important feature is the contact socket 3.1, which has a Anschlagmetabolit mounting surface 3.1.1 with respect to the contact element 2 and corresponds in shape and dimensions of a corresponding cavity 1.5 to the contact cell 1, that the minimum required for air and creepage distances are met ,
- the contact cell 1 which is likewise made of insulating material and shown in FIG. 2, has a funnel-shaped opening 1.1, a line chamber 1.2, an end stop 1.3 and a contact chamber 1.4 and the already mentioned cavity 1.5.
- the course of the conduction chamber 1.2 or of the conduction vein with the diameter "D", which is not shown here, is essentially characterized by the shape of the neutral fiber NF
- the LF initially runs straight in the z direction up to the Point P and then intersects arcuately the contact chamber 1.4, wherein the xz plane in which the NF is located, preferably also includes the passing through the middle of the terminal slot z 'axis xy projection of the line chamber 1.2 at point P and the With respect to the z'-axis, the xy-projection of the end stop 1.3 is arranged so that the metallic core of the conductor is pressed into the slot of the terminal with sufficient certainty to create a permanent electrical connection Diameter of the metallic core is necessarily smaller than the core diameter "D", it is in principle not mandatory that the contact cell is the same as in the FIGURE 2 is designed.
- a secure contacting is basically also achievable if both at the point P and at the end stop 1.3, the NF has a distance with respect to the z'-axis or with respect to the center of the terminal slot, which is smaller than "D / 2"
- such contact cells can be realized with very slim designs, which makes it possible to produce compact structures in particular when assembling a plurality of such cells into multi-pole strand holders.
- An important role for the properties of the contact cell 1 is played by those inclined at the z'-axis, ie beginning at point P.
- the surfaces 1.2.2 facing the z'-direction have in turn the task of a vein located in the conduction chamber 1.2
- it may also be positively fixed in such a way that, when pressed into the terminal slot, it can not move back either in the z'-direction or in the xy-direction
- the surfaces previously 1.2.2 strive to generate the highest possible frictional forces, analogous to the above, this can - again in the context of manufacturing possibilities - via a corresponding surface microstructure, and / or via corresponding, partially limited to the surfaces 1.2.2 material properties (for example, generated with Help the above-mentioned "RMPD multimaf method" erzie
- the surfaces 1.2.2 may not be "smooth" but ribbed, so that the reaction forces created when the wire is pressed into the terminal slot presses the wire jacket material into the cavities of that corrugation, again between the wire jacket and the areas 1.2.2 at least one, However,
- FIGS. 22 to 27 Some basic design possibilities for such corrugations are shown in FIGS. 22 to 27, whereby, of course, variations and / or combinations, as well as other embodiments of these examples, are conceivable.
- the shape and shape of the corrugation should be chosen essentially depending on the characteristics and dimensions of the respective conductor.
- the wedge-shaped tapers to the ends defined by the dimension "a1" are possible, but not compulsory. These tapers over the surfaces 1.2.1 and 1.2.2 cause on the one hand, that a line vein, on the z- or Z ' axis pressure is exerted, is centered towards chamber center, which is advantageous especially for thinner wires. to ensure this effect for all core diameter, however, must be taken to ensure that "2 * r. i ⁇ D min" or "2 * n.2 ⁇ D m j n ".
- the amount can More of the friction forces generated in the chamber to be substantially increased over such tapers, in the mass, in which the respective angle" alpha 1.1 "or” alpha 1.2 " sharpener is executed.
- the contact chamber 1.4 Another important part of the contact cell 1 is the contact chamber 1.4. Their function is to receive the insulation displacement edges 2.4 and at least partially guide them so that they can escape undefined as a result of the reaction forces arising when pressing in the line core neither in the x nor y direction. In order to keep the resulting friction between the insulation displacement edges 2.4 and the contact chamber 1.4 as low as possible, here are the same considerations as on the line chamber surfaces 1.2.1. As already mentioned, it should also be noted that the edges on the outbreaks generated by the contact chamber 1.4 on the line chamber 1.2 are designed in such a way that hooking of the line wire, in particular when loading the chamber, is prevented. In addition, in principle it should be striven for that the xy projections of these outbreaks should be kept as low as possible. Furthermore, the extent of the Contact chamber 1.4 over the z'-axis be at least as long as the respective penetration depth of the insulation displacement terminal 2 in the contact cell. 1
- the cavity 1.5 at the contact cell 1 serves to receive the contact socket 3.1 and together with this to comply with the required air and creepage distances. It has for this purpose an opening provided with bevels 1.5.2 and serving with respect to the contact carrier 3 stop surface 1.5.1. To insert the insulation displacement edges 2.4, it also has in the direction of the contact chamber 1.4 another, also provided with insertion bevels opening 1.5.3.
- the contact element 2 In the direction of the line conductor, the contact element 2 as a planar cutting terminal with the cross-sectional masses "b1 * h1" designed with at least two insulation displacement 2.4 with the intervening insulation displacement slot 2.4.1 with the width "s1" and with the introduction bevels 2.4.2, with respect on the one hand have a centering effect on the line and on the other hand contribute to a reduction in the penetration forces. An additional reduction of these forces is achieved when the insertion bevels 2.4.2 are in turn provided with edge slopes 2.4.2.1, which can be provided on the respective edge both one-sided as shown in FIGURE 3 and on both sides.
- the insulation displacement slot 2.4.1 between the flanks 2.4 can on the one hand have a constant width "s1" corresponding to the metallic core of the conductor vein, but also embodiments in which the slot 2.4.1 is at least partially equal in width and / or at least partially In this case, the slot 2.4.1 can, for example, have a straight, stepped, corrugated or serpentine course
- the slot width "s1" is not constant over the slot length, but instead variable, in particular V-shaped, is designed so that the slot at the bottom of the slot is slightly narrower than at the insertion bevels 2.4.2.
- FIGS. 1, 2, 3 apply mutatis mutandis to the following figures, in which further embodiments of such contact cells and associated insulation displacement terminals are shown. It will be focused on the previous differences occurring or newly added details.
- FIGURE 4 FIGURE 5
- FIG. 4 illustrates a contact cell 4 assembled with a mounting group consisting of the contact carrier 6 and the contact element 5. Details of the contact cell 4 and of the contact element 5 are shown in FIGS. 5 and 6, respectively.
- the NF initially likewise runs straight in the z direction up to the point P, but subsequently forms an arc directed away from the contact chamber 4.4, at which turn again an arc follows at the point of inflection W, which has a vertex S, and then Comparable to earlier, the contact chamber 4.4 cuts.
- the xy plane, in which the NF is located here too preferably also includes the z'-axis passing through the center of the terminal slot.
- FIGURE 7 FIGURE 8
- the contact element 8 shown in FIG. 9 has along the insulation displacement edges 8.4 three contact areas or terminal slots 8.4.1.1, 8.4.1.2 and 8.4.1.3, which, as shown in FIG. 7, can be seen in their longitudinal arrangement over the z'-axis correspond, where a contacting of the wire takes place within the line chamber 7.2.
- the comments made under point 2.2.1 with respect to the contact element 2 with respect to the design of the IDC details apply mutatis mutandis to each of these contact areas 8.4.1.1, 8.4.1.2 and 8.4.1.3 and of course also to the lead-in chamfers 8.4.2 and chamfers 8.4 .2.1.
- these contact areas as shown in FIG. 9 are defined separated from each other, because there are also conceivable uniform terminal slots, which may have some or all of the features listed so far.
- the number of locations or areas arranged along the z'-axis, at which a wire located within a line chamber is contacted sequentially by means of a cutting clamp must be at least one, but also as required can be any amount.
- FIG. 10 FIG. 10, FIG. 11, FIG. 12
- FIG. 10 shows the contact cell 10 assembled with the assembly consisting of the contact carrier 12 and the contact element 11.
- the particularity of this example consists primarily in the design of the contact element 11 of FIGURE 12.
- the contact element 11 is designed as round contact pin 11.1 at the opposite end of the line core connection, but depending on the application as a flat contact pin, contact socket, hybrid contact, PCB contact, soldering and the like.
- the contact element 11 is provided with characteristics 11.2.
- As an assembly stop and to catch the resulting forces when pressing the wire into the cutting clamps serve the surfaces 11.3.
- the contact element 11 is designed as a cutting terminal with at least two cutting edge 11.4 with the intervening insulation displacement slot 11.4.1 with the width "s 4" and with the introduction bevels 11.4.2, on the one hand have a centering effect in relation to the line vein An additional reduction of these forces is achieved if the insertion bevels 11.4.2 are in turn provided with an edge slope 11.4.2.1 With regard to the insulation displacement slot 11.4.1, the insertion bevels 11.4.2 and the edge slopes 11.4. 2.1 continue to apply here with respect to the insulation displacement of the contact element 2 (see FIGURE 3) made comments.
- the insulation displacement edges 11.4 shown in FIG. 12 have the shape of ring segments in cross-section, wherein the dimension "u” is equal to or slightly smaller than the diameter of the conductor core "D" to be contacted. In the case where "u ⁇ D", the edges defined by the dimension "u” can act as strain relief with respect to the wire contacted at the insulation displacement slot 11.4.1.
- edges on the dimension "u" does not necessarily have to correspond to the illustration in FIGURE 12, but depending on the application may have any orientation in the x'-y'-plane
- edge cross sections ring segments are only a special embodiment of the general one If, according to which, these cross-sections at least partially have a regularly curved (for example elliptical, parabolic and the like) and / or an at least partially irregularly curved shape
- basic shapes are also conceivable which consist of at least partially regular and / or at least partially irregular polygonal sections (For example, an L-shape) or consist of combinations of such curved and polygonal sections.
- Cutting clamps with such at least partially closed flanks have the significant advantage over planar clamps (see FIGS. 3, 6, 9) that they have substantially smaller dimensions in y with respect to a given spring stiffness as well as to a current density which is too conductive or y-direction than this.
- the supposed disadvantage that this type of clamps require correspondingly more installation space over the x 'or x axis is not or is not relevant in the mass, as it is possible to accommodate this space within the x y projection surface, which for the respective conduit chamber 10.2 (see FIGURE 11) is needed anyway.
- contact cells for or with insulation displacement terminals with at least partially closed edges (see FIGURES 10, 11, 12) at the same or comparable functional density over its x-y cross-section noticeably less space than contact cells with planar terminals.
- the inner surface 11.4.3 can be designed, for example, from two cylindrical partial surfaces having the diameters "d 4.2" and "d 4.3" and a conical connecting surface arranged therebetween. In the case of "d 4.2> d 4.3", a better centering of the wire can be achieved before it is pushed into the insulation displacement terminal and, above all, an additional reduction of the penetration forces.
- the contact cell 10 shown in FIG. 11 is similar to the contact cell 4 shown in FIG. 5, with the difference that the contact chamber 10.4 and the cavity 10.5 are adapted to the contact element 11 described above. To emphasize here are still the contact chamber guide surfaces 10.4.1, which correspond to the defined by the measure "u" at the cutting edges 11.4 edges and prevent them can dodge when pressing the wire into the terminal slot in the x direction.
- FIG. 13 shows the contact cell 13, assembled with the assembly consisting of the contact carrier 15 and the contact element 14.
- FIG. 16 FIG. 17, FIG. 18
- FIG. 16 shows the contact cell 16, assembled with the assembly consisting of the contact carrier 18 and the contact element 17.
- the contact element 17 listed here has at least two-fold insulation displacement terminal with flat edge pairs 17.4 and 17.5, with the respective terminal slots 17.4.1 and 17.5 .1, the insertion bevels 17.4.2 and 17.5.2 and the corresponding edge slopes 17.4.2.1 and 17.5.2.1, wherein the individual insulation displacement terminals are joined together via the connection loop 17.6.
- FIGURE 19, FIGURE 20, FIGURE 21 These figures show, by way of example, three different multi-pole strand holders 19, 20, 21, which consist of a plurality of contact cells 19.1, 20.1, 21.1 joined together by intermediate ribs and similar connecting elements and serve for connecting corresponding multi-core cable conductors.
- these strand holders represent only illustrative examples. They are neither complete in this nor restrictive in any way.
- strand holders which are also exemplary and constructive neither completely nor in any way limiting, correspond in principle with counter-elements of adjacent parts, for example with individual parts within a corresponding connector, a sensor, an electronic module and the like.
- 19.2, 20.2, 21.2 stop or mounting surfaces, 19.3, 20.3, 21.3 or 19.4, 20.4, 21.4 corresponding codes or anti-rotation and 19.5, 20.5, 21.5 handle or handle-like surfaces.
Landscapes
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Multi-Conductor Connections (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102006001898 | 2006-01-14 | ||
| PCT/EP2007/000256 WO2007080122A2 (fr) | 2006-01-14 | 2007-01-12 | Cellule de contact destinee a recevoir une extremite de cable par le procede a borne guillotine et procede de fabrication |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1972033A2 true EP1972033A2 (fr) | 2008-09-24 |
Family
ID=38080825
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07702729A Withdrawn EP1972033A2 (fr) | 2006-01-14 | 2007-01-12 | Cellule de contact destinee a recevoir une extremite de cable par le procede a borne guillotine et procede de fabrication |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20100035471A1 (fr) |
| EP (1) | EP1972033A2 (fr) |
| WO (1) | WO2007080122A2 (fr) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9343822B2 (en) | 2013-03-15 | 2016-05-17 | Leviton Manufacturing Co., Inc. | Communications connector system |
| US9627827B2 (en) | 2014-04-14 | 2017-04-18 | Leviton Manufacturing Co., Inc. | Communication outlet with shutter mechanism and wire manager |
| US9515437B2 (en) | 2014-04-14 | 2016-12-06 | Leviton Manufacturing Co., Inc. | Communication outlet with shutter mechanism and wire manager |
| WO2015160724A1 (fr) | 2014-04-14 | 2015-10-22 | Leviton Manufacturing Co., Inc. | Sortie de communication dotée d'un mécanisme d'obturateur, et dispositif de gestion de fils |
| USD752590S1 (en) | 2014-06-19 | 2016-03-29 | Leviton Manufacturing Co., Ltd. | Communication outlet |
| US9608379B1 (en) | 2015-10-14 | 2017-03-28 | Leviton Manufacturing Co., Inc. | Communication connector |
| US10135207B2 (en) | 2016-01-31 | 2018-11-20 | Leviton Manufacturing Co., Inc. | High-speed data communications connector |
| US12695216B2 (en) | 2024-01-17 | 2026-07-28 | Leviton Manufacturing Co., Inc. | Shielded jack, drain wire notch and bump deflection termination |
| USD1139142S1 (en) | 2024-07-26 | 2026-08-04 | Leviton Manufacturing Co., Inc. | Shielded jack flange |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63124384A (ja) * | 1986-11-12 | 1988-05-27 | 矢崎総業株式会社 | 電線の結合部に保護被覆層を形成する方法 |
| DE4203455C1 (fr) * | 1992-02-07 | 1993-06-03 | Harting Elektronik Gmbh, 4992 Espelkamp, De | |
| JPH10509835A (ja) * | 1994-11-30 | 1998-09-22 | ミネソタ・マイニング・アンド・マニュファクチュアリング・カンパニー | 多層積層構造の電気コネクタアセンブリ及び製造方法 |
| DE29512585U1 (de) * | 1995-08-04 | 1995-11-30 | Phoenix Contact Gmbh & Co., 32825 Blomberg | Leiteranschlußelement |
| DE19755530C2 (de) * | 1997-06-18 | 2001-06-28 | Harting Kgaa | Einrichtung zur Zugentlastung elektrischer oder optischer Kabel |
| DE10026294A1 (de) * | 2000-05-26 | 2001-12-06 | Hirschmann Electronics Gmbh | Kabelsteckverbinder |
| US6649113B1 (en) * | 2000-08-11 | 2003-11-18 | Chris R. Manners | Method to reduce differential shrinkage in three-dimensional stereolithographic objects |
-
2007
- 2007-01-12 US US12/160,809 patent/US20100035471A1/en not_active Abandoned
- 2007-01-12 EP EP07702729A patent/EP1972033A2/fr not_active Withdrawn
- 2007-01-12 WO PCT/EP2007/000256 patent/WO2007080122A2/fr not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2007080122A3 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2007080122A2 (fr) | 2007-07-19 |
| US20100035471A1 (en) | 2010-02-11 |
| WO2007080122A3 (fr) | 2007-09-07 |
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| RTI1 | Title (correction) |
Free format text: METHOD FOR THE PRODUCTION OF A CONTACT CELL FOR ACCEPTING A CABLE END BY MEANS OF AN INSULATION PIERCING CONNECTION TECHNIQUE |
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| STAA | Information on the status of an ep patent application or granted ep patent |
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