Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
  • B41F19/02—Apparatus or machines for carrying out printing operations combined with other operations with embossing
  • B41F19/06—Printing and embossing between a negative and a positive forme after inking and wiping the negative forme; Printing from an ink band treated with colour or "gold"
  • B41F19/062—Presses of the rotary type
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41F—PRINTING MACHINES OR PRESSES
  • B41F13/00—Common details of rotary presses or machines
  • B41F13/08—Cylinders
  • B41F13/193—Transfer cylinders; Offset cylinders
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
  • B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
  • B41P2219/00—Printing presses using a heated printing foil
  • B41P2219/50—Printing presses using a heated printing foil combined with existing presses
  • B41P2219/51—Converting existing presses to foil printing presses

Definitions

• the invention relates to a device for transferring imaging layers from a carrier film to printing sheet according to the preamble of patent claim 1.
• EP 0 569 520 B1 describes a printing material and a printing device using this material.
• a sheet-processing machine which has a feeder and a boom, between which two units printing units and a film transfer module are arranged.
• an adhesive pattern is applied by means of the planographic printing process. This adhesive pattern is applied in a cold printing process and has a specific imaging subject.
• a film guide is provided in the printing unit following the film transfer module with a counter-pressure cylinder and a transfer cylinder.
• the film strip is rewound on the exit side after leaving the film transfer module.
• the transfer film has a carrier layer on which imaging layers such as metallic layers, for example of aluminum, can be applied. When printing sheets are transported through the printing unit, each sheet is given an adhesive pattern. After that, the
• the object of the invention is therefore to provide a device by means of which the transfer of an imaging layer, e.g. a Metallmaschines für safely, economically and can be done exactly, the device should be easy to handle.
• a transfer method is used to guide the transfer film, in which the transfer film is processed during the film transfer by means of the transfer cylinder with an increased supply pressure.
• the surface of the transfer cylinder may be provided with an elevated pressing surface contoured in outline, which is limited to the region to be coated.
• a cut-out blanket, a plastic printing form or a stick-on press-on segment is suitable.
• FIG. 1 shows a basic illustration of a printing press with a film transfer device
• FIG. 2 shows the structure of a transfer cylinder in a film transfer device
• FIG. 1 shows a basic illustration of a printing press with a film transfer device
• FIG. 2 shows the structure of a transfer cylinder in a film transfer device
• Figure 3 shows the structure of a press fabric.
• FIG. 1 shows a sheet-processing machine, here a printing press, which consists of at least two printing units.
• a sheet to be coated is provided in a first step in the applicator 1 with an imaging adhesive pattern.
• a printing unit of an offset printing machine with dyeing and dampening units 11, a printing plate on a plate cylinder 12, a blanket or blanket cylinder 13 and a counter-pressure cylinder 4 can be used.
• applicators can be used in the form of flexographic printing or painting units.
• a film transfer module 2 used for this purpose can be a printing unit, a coating module, a base unit or another type of processing station of a sheetfed offset printing press.
• the transfer nip 6 in the film transfer module 2 is formed by a transfer cylinder 3 and an impression cylinder 4.
• the transfer cylinder 3 may correspond to a blanket or form cylinder of a known offset printing unit or paint module of a sheetfed offset printing press.
• a web guide for transfer films 5 is shown within the film transfer module 2.
• a film supply roll 8 is assigned to the film transfer module 2 on the side of the sheet feed.
• the film supply roll 8 has a rotary drive 7.
• the rotary drive 7 is required for the continuous controlled feeding of the transfer film 5 to the film transfer module 2 and is therefore controllable.
• film feed and removal guide devices 14 such as deflection or tensioning rollers, pneumatically actuated conducting means, baffles o. ⁇ . Provided.
• the film web of the transfer film 5 can always be guided flat without distortions and held in the same voltage with respect to the transfer cylinder 3.
• the transfer film 5 can be guided around the transfer cylinder 3, wherein the transfer film 5 can advantageously be fed in and out of the press nip 6 only from one side of the film transfer module 2 (see dashed representation).
• the transfer film 5 can also be fed in and out substantially tangentially on the transfer cylinder 3 or wrap it around only in a small circumferential angle to the press nip 6.
• the transfer film 5 is supplied from one side of the film transfer module 2 and discharged to the opposite side of the film transfer module 2.
• a film collecting roller 9 is represented, by means of which used film material is wound up.
• a rotary drive 7 is provided, which is controllable.
• the imagewise applied adhesive layer can be predried by means of a first dryer 16 (intermediate dryer I) so that the wear layer of the transfer film 5 adheres better.
• the adhesive effect of the applied wear layer on the printed sheet can be improved by the action of a second dryer 16 (intermediate dryer II) by additionally accelerating the drying of the adhesive.
• the transfer cylinder 3 is therefore provided with a press fabric 10 or as a roll with a corresponding coating.
• the press fabric 10 or press coating can be designed, for example, as a plastic coating, comparable to a blanket or blanket.
• the surface of the press fabric 10 is preferably very hard and smooth. It can be made of antiadhesive substances or structures.
• the press fabric 10 is held on the transfer cylinder 3 in a cylinder channel on jigs.
• the press fabric 10 may be equipped to improve the transmission properties in the transfer nip 6 with a targeted elasticity. This may optionally act in a compressible intermediate layer. This compressibility is preferably similar or less than in conventional blankets or blankets, which can also be used at this point.
• the mentioned compressibility can be produced by means of a conventional compressible printing blanket. Furthermore, combined fabrics made of a hard blanket and a soft pad can be used. Furthermore, a limited, segmented pressing surface 21 may be provided on the transfer cylinder 3 or the press fabric 10 instead of a full-surface pressing surface 20.
• a cut-out printing blanket, an imageable plastic high-pressure mold or a pressing segment 22, which can be preferably detachably affixed, optionally adhesively bonded or magnetically attached, on a smooth base can be used to support the segmented pressing surface 21.
• a pressure pad 22 provided with a magnetic adhesive surface on its underside may e.g. be placed directly on the surface of the transfer cylinder 3.
• the surface and the internal structure of the An horrsegmentes 22 should correspond to the information described above in terms of elasticity and smoothness.
• a compressible blanket pad 23 may be provided which carries a preferably smooth relatively firm functional layer 24.
• the associated device includes but basically a corresponding feed control for the transfer sheet 5, which ensures that at least the between see the transfer cylinder 3 and the impression cylinder 4 lying film piece is stationary as long as the cylinder channel 19 passes.
• FIGS. 2 and 3 a section through a transfer cylinder 3 or through the press fabric 10 or the reference on the surface of the transfer cylinder 3 is shown.
• the transfer cylinder 3 is provided with a press fabric 10, for example as a plastic coating, comparable to a blanket or blanket.
• the press fabric 10 is held in a cylinder channel 19 at clamping devices.
• the press fabric 10 is equipped to improve the transmission properties in the transfer nip 6 with a targeted elasticity. This may optionally act in a compressible intermediate layer. This compressibility is preferably similar or less than in conventional blankets or blankets, which can also be used at this point.
• a different kind of compressibility can be produced by means of a conventional compressible printing blanket.
• a press fabric 10 is made of a blanket having a relatively thin, hard surface, which consists of a plastic coating as a functional layer 24.
• This functional layer 24 is provided with a compressible substructure which consists of a compact elastic material or of closed-cell or open-cell foam. Only below should the force-transmitting layer, for example a fabric layer, be arranged.
• a very high strength of the printing blanket or press fabric 10 is achieved. This has the particular advantage that the adaptation of the transfer film 5 to the respective printing substrate surface or the applied adhesive succeeds particularly well.
• the surface of the press fabric 10, for example of the plastic coating 14 should be as smooth as possible.
• the plastic coating 14 has a low surface roughness with a roughness depth in the range of 1 ⁇ m or smaller.
• the material of the press fabric 10 has the lowest possible adhesion to the material of the carrier film of the transfer film 5.
• the surfaces of blankets are very smooth in themselves, but they often have a kind of cut pattern from the processing and are on the other hand also equipped to accept ink. Therefore, in this way, for example, the transfer film may adhere to conventional blankets. This in turn can lead to damage during transfer of the imaging layer from the transfer sheet 5 to the printed sheet B.
• a very flexible transfer nip 6 is generated. Furthermore, an enlargement of the transfer nip 6 in the direction of a relatively flat extension is generated by a diameter, for example, of the counter-pressure cylinder 4 that is twice the size of the transfer cylinder 3.
• a somewhat higher pressure provision can be selected between the transfer cylinder 3 and the impression cylinder 4 than is necessary in a conventional printing process. For example, allowable values of 0.10 mm to 0.14 mm can be used compared to a standard value of 0.10 mm.
• the counter-pressure cylinder 4 specifies a basic speed for the film transfer process.
• the sheet B is smooth on the surface and fixed by gripper on the impression cylinder 4, so that the surface speed of the sheet B, the actual transfer rate defines.
• the transfer sheet 5 must be added or removed.
• the surface of the transfer cylinder 3 forms the transfer nip 6 with the surface of the impression cylinder 4.
• the effective surface of the transfer cylinder 3 is determined in terms of their location by the type and thickness 25 of the packing of the press fabric 10. 6. Since the impression cylinder 4 itself, as well as the sheet B and the
• Transfer film 5 move as a kind of continuum, represent the movement and the position of the surface of the transfer cylinder 3 are the only variables for the shift transfer in the transfer nip 6.
• the surface of the transfer cylinder 3 must be adjusted in terms of their position by changing the position of the transfer cylinder 3 relative to the impression cylinder 4 to the defined by counter pressure cylinder 4, sheet B and transfer sheet 5 reference surface, wherein a compression of the press fabric 10 is to be included.
• Transfer cylinder 3 results in different speed ratios between the effective surface of the transfer cylinder 3 and guided past him transfer sheet fifth
• a change in the surface or peripheral speed on the transfer cylinder 3 can be achieved by a development change on the transfer cylinder 3.
• the press fabric 10 can be up to a value of 2.8% o over the nominal diameter of a normally covered transfer Cylinder 3 is reinforced. This then means that z. B. at a nominal diameter of 300 mm, an increase in the packing thickness 25 of the press fabric of 0.84 mm compared to the nominal diameter.
• the surface of the press fabric 10 of the transfer cylinder 3 is very smooth and without a grinding pattern known from conventional rubber blankets. Furthermore, here also a very low compressibility of the press fabric can be advantageous to bring the comparatively small deviations safely in the transfer nip 6 to the effect. In this case, the known compression of the press fabric 10 in the transfer nip 6 can be safely controlled.
• the same effect in the film transfer in the transfer nip 6 finally can also be achieved by means of a device for speed superposition, which can be assigned to the transfer cylinder 3.
• the transfer cylinder 3 can preferably be provided with a special drive.
• transmissions can be used which can be designed, for example, in the form of superposition transmissions.
• so-called harmonic drive gearboxes come into question.
• other continuously adjustable superposition gear as link chain transmission.
• an independently controllable direct drive can be provided on the transfer cylinder 3. The adaptation of the peripheral speed of the surface of the transfer cylinder 3 with respect to the actual transport speed in the transfer nip 6 in this way !! in this case in the range of about 0 to + 3.5% o lie.
• differential speed can be adjusted during operation even with changing conditions such as fluctuating process temperatures or changing operating speeds.
• control mechanisms may be provided on the transfer module 2.
• the most favorable web tension for transfer foils with a thickness of 15 ⁇ m is in the range of 10 to 45 Nm with a variation of +/- 10%.
• An adjustment of the web tension above the value set during the production can lead to a stretching and additional loading of the carrier film 5 and the transfer coating, as well as the adhesion between the two layers. Possibly. can make massive changes to the transfer sheet 5 or cracks in the transfer layer.
• the transfer cylinder 3 assumes a transport function for the transfer film 5 such that it is no longer preferably in the transfer nip 6 under the tension of the web tension control. On the contrary, due to the minimal speed difference, the transfer cylinder 3 conveys the transfer film 5 into the transfer nip 6, so that the image-forming layer can be transferred there almost free from tensile stress and thus applied to the printing material without cracking.

Landscapes

• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• Printing Methods (AREA)
• Rotary Presses (AREA)
• Decoration By Transfer Pictures (AREA)
• Closures For Containers (AREA)
• Closing Of Containers (AREA)
• Packages (AREA)
• Parts Printed On Printed Circuit Boards (AREA)
• Supplying Of Containers To The Packaging Station (AREA)
• Auxiliary Devices For And Details Of Packaging Control (AREA)
• Control And Other Processes For Unpacking Of Materials (AREA)
• Laminated Bodies (AREA)
• Shaping Of Tube Ends By Bending Or Straightening (AREA)

Priority Applications (1)

Applications Claiming Priority (3)

Publications (2)

Family

ID=38460431

Family Applications (1)

Country Status (10)

Families Citing this family (8)

Family Cites Families (11)

• 2007
  • 2007-03-02 DE DE102007010204A patent/DE102007010204A1/de not_active Withdrawn
  • 2007-03-17 EP EP07711974A patent/EP2004408B1/fr active Active
  • 2007-03-17 JP JP2009503450A patent/JP2009532234A/ja not_active Withdrawn
  • 2007-03-17 CN CN200780011931XA patent/CN101415558B/zh active Active
  • 2007-03-17 AT AT07711974T patent/ATE444167T1/de active
  • 2007-03-17 US US12/295,844 patent/US20100147168A1/en not_active Abandoned
  • 2007-03-17 ES ES07711974T patent/ES2329951T3/es active Active
  • 2007-03-17 PL PL07711974T patent/PL2004408T3/pl unknown
  • 2007-03-17 DK DK07711974T patent/DK2004408T3/da active
  • 2007-03-17 DE DE502007001637T patent/DE502007001637D1/de active Active
  • 2007-03-17 WO PCT/EP2007/002378 patent/WO2007115642A2/fr not_active Ceased

Non-Patent Citations (1)

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