EP2014814B1 - Tapis de sol en tissu non tissé absorbant les liquides - Google Patents

Tapis de sol en tissu non tissé absorbant les liquides Download PDF

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Publication number
EP2014814B1
EP2014814B1 EP20080159990 EP08159990A EP2014814B1 EP 2014814 B1 EP2014814 B1 EP 2014814B1 EP 20080159990 EP20080159990 EP 20080159990 EP 08159990 A EP08159990 A EP 08159990A EP 2014814 B1 EP2014814 B1 EP 2014814B1
Authority
EP
European Patent Office
Prior art keywords
floor mat
woven fabric
fibre non
fibres
nonwoven fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20080159990
Other languages
German (de)
English (en)
Other versions
EP2014814A1 (fr
Inventor
Dirk Salmon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vermop Salmon GmbH
Original Assignee
Vermop Salmon GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102008014860A external-priority patent/DE102008014860A1/de
Application filed by Vermop Salmon GmbH filed Critical Vermop Salmon GmbH
Publication of EP2014814A1 publication Critical patent/EP2014814A1/fr
Application granted granted Critical
Publication of EP2014814B1 publication Critical patent/EP2014814B1/fr
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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G27/00—Floor fabrics; Fastenings therefor
    • A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
    • A47G27/0212—Carpets; Stair runners; Bedside rugs; Foot mats to support or cushion
    • A47G27/0225—Carpets; Stair runners; Bedside rugs; Foot mats to support or cushion for bathrooms
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L23/00—Cleaning footwear
    • A47L23/22—Devices or implements resting on the floor for removing mud, dirt, or dust from footwear
    • A47L23/26—Mats or gratings combined with brushes ; Mats
    • A47L23/266—Mats

Definitions

  • the invention relates to a liquid absorbent nonwoven floor mat (pad) for receiving and storing liquids that can be used in toilets and placed on urinals or toilet bowls to catch urine drops, and the use of such a mat in sanitary areas.
  • a liquid absorbent nonwoven floor mat for receiving and storing liquids that can be used in toilets and placed on urinals or toilet bowls to catch urine drops, and the use of such a mat in sanitary areas.
  • Common feature is that in public toilets or toilets with a high degree of use, cleaning often does not keep pace with use and thus the toilets always smell unpleasant and look dirty.
  • the floor mat of liquid-absorbent nonwoven fabric according to the invention this circumstance is eliminated, since the floor mat is placed in front of or under urinals or toilet bowls and the invariably occurring urine drops, which fall next to the collecting bowl, are invisibly taken up by the latter.
  • the method used for the surface formation of the nonwoven fabric of the floor mat according to the invention is known and corresponds to the prior art. This method uses the mechanical needling with the help of special needles and in a through the Faseraustrag in a co-rotating brush belt compared to the classic principle of non-woven fabric consolidation modified form.
  • the DD-PS 39 819 describes a single-ply fleece-stitched fabric in which the fibers of the nonwoven fabric are incorporated in the form of loops in a prefabricated carrier web.
  • the structured surface according to the invention is achieved here by roughing and shearing.
  • DD-PS 85141 becomes the compound training after the DD-PS 39 819 describes the use of a carrier web, which consists of a nonwoven stitching knitted together by knitting needles, from which also fibers can contribute to the formation of a fluffy surface.
  • a loop member for Velcro is described in which by applying a part of the present invention on the underlying mechanical finishing process on a fiber or thread stitch bonded nonwoven fabric by the discharge of a Faserpol für a velor-like surface in high density, parallelism and uniform height is formed.
  • the DD 101 39 841 describes the production of a textile backing for carpets, in the same way a fibrous pile layer of high density and height uniformity is formed on a nonwoven fabric solidified by fiber or thread stitch.
  • the invention has for its object to provide a floor mat of a novel nonwoven fabric, which is due to their structure and composition of materials for the uptake and storage of liquids, in particular accidentally leaked body fluids on floors in sanitary areas, suitable and can be produced by a simple method ,
  • the floor mat of liquid-absorbent preferably by needling consolidated nonwoven fabric having on a surface facing away from the bottom a Pol für of fiber parts consists, wherein the nonwoven fabric contains fibers with a high absorption capacity, only in the interior of the nonwoven fabric are contained.
  • high absorbency fibers refers to fibers capable of receiving many times (preferably more than 5 times, more preferably more than 10 times, more preferably more than 15 times) their own weight of aqueous liquid , Liquid (such as urine) is taken up via the pile layer of the nonwoven fabric, which can be formed with a defined density and structure and firmly bonded to the nonwoven fabric, and stored in the nonwoven fabric, primarily in the high absorbency fibers.
  • the high absorbency fibers may be synthetic fibers or natural fibers, especially viscose, cotton or sheep wool fibers. Since the floor mat of the invention can be made and processed by conventional textile processing methods, production is simple and inexpensive.
  • the high-absorbency fibers are superabsorbent fibers.
  • Superabsorbents also called absorbent gelling materials (AGMs)
  • AGMs absorbent gelling materials
  • Their most important feature is that they can absorb many times their own weight in liquid and do not give it off even under pressure. Ingested liquid is transformed into a superabsorbent gel and thus bound. This ensures that even when using the floor mat, d. H. For example, if a user is wholly or partially standing on the floor mat, with considerable pressure being exerted on the mat, no liquid will escape from the mat.
  • the high absorbent capacity of the superabsorbents allows for reduced thickness and / or extended service life (i.e., duration until the nonwoven fabric is saturated with liquid) of the floor mat.
  • Superabsorbents may be in various forms, such as flakes or beads, with superabsorbent fibers being used in a preferred embodiment of the invention because they can be forcibly knitted in the fiber composite of the nonwoven fabric, particularly by needlepunching. This ensures that the superabsorbent do not shift even when using the floor mat, so that a uniform fluid intake and storage is permanently enabled.
  • a robust floor mat is created, which can absorb liquid and store it reliably even under increased stress.
  • the high-absorbency fibers are contained only inside the nonwoven fabric.
  • the Pol für can in this case mainly or even exclusively from liquid-receiving and be formed liquid-conveying fiber parts, so that liquid absorbed via the pole layer is transported into the interior of the nonwoven fabric and there is stored by the fibers with high absorption capacity. This ensures that the surface of the floor mat facing the user remains at least substantially dry, which is desirable for hygienic reasons, especially when using the mat on floors in sanitary areas. Such a structure of the floor mat can be easily achieved in the formation of the pole layer.
  • the nonwoven fabric is pierced with a plurality of indented needles perpendicular to its surface, thereby discharging the pile forming fiber portions from the fabric.
  • the nonwoven fabric contains between 10% and 30% superabsorbent fibers, preferably about 20% superabsorbent fibers.
  • the nonwoven fabric contains between 10% and 30% superabsorbent fibers, preferably about 20% superabsorbent fibers.
  • superabsorbent fibers saturated with liquid have low mechanical stability, for example, the addition of other, more physically robust synthetic and / or natural fibers can achieve the mat strength required for the high demands on use.
  • the fibers of the fiber layer forming the pile layer can be chosen so that they have good liquid absorption and liquid transport properties.
  • the various fibers of the nonwoven fabric can be knitted together, preferably by needling, resulting in a homogeneous and robust floor mat.
  • the nonwoven fabric further contains synthetic fibers, preferably polyester fibers.
  • synthetic fibers are generally more robust and durable than natural fibers, this can increase the stability and service life of the mat.
  • synthetic fibers are available in any desired colors, so that with a suitable choice of the fiber colors and targeted fiber discharge into the pile layer, a desired appearance of the mat surface corresponding to the intended use can be achieved.
  • the nonwoven fabric contains natural fibers, preferably viscose fibers. These fibers can preferably be used for liquid absorption in the pile layer, for liquid transport from the pile layer into the nonwoven fabric interior, and for liquid storage in the nonwoven fabric interior.
  • the floor mat of the invention can be made entirely of rotting natural fibers, which enables environmentally friendly disposal of the mat, possibly via the organic waste.
  • a surface of the nonwoven fabric facing the bottom may be provided with an adhesive coating, preferably a rubber coating.
  • an adhesive coating preferably a rubber coating.
  • the pile layer of the nonwoven fabric preferably a point or strip-shaped pattern of selectively discharged from the fiber non-woven fabric fiber parts that can protrude from the pile layer in the direction of the user.
  • the structuring of such a surface can be achieved, for example, by a two or more stage fiber discharge process using the same or different types of needles (needle shape, needle size, dimensions and shape of the needle notches, etc.).
  • this process can be carried out so that only fibers of a certain thickness (or a certain thickness range) form the specifically discharged fiber parts of the pattern. If these discharged fibers are selected in a certain color different from the color of the other fibers (in the production of the nonwoven fabric), then a color matching of the surface of the mat coordinated with the field of application of the floor mat can be achieved.
  • a structural patterning ie a controlled change in the surface morphology
  • the surface structure of the pole layer can be made rough, for example, so that unintentional slipping of a standing on the mat user is prevented.
  • both a structurally and color patterned floor mat can be produced.
  • the pile layer of the floor mat may be patterned to have a yellow / black mottled appearance.
  • a coloring is ideal for use of the mat on floors in sanitary areas, as contamination of the polar layer caused by trapped drops of urine and hair is not visible to the user.
  • the nonwoven fabric with an antiviral and / or antibacterial and / or a antiparasitic and / or antifungal agents.
  • an antiviral and / or antibacterial and / or a antiparasitic and / or antifungal agents may be used, wherein the agent or agents are preferably taken up and stored in the high-absorbency fibers.
  • Such a pretreatment of the mat is advantageous in particular for its use in sanitary areas for hygienic and health reasons.
  • the nonwoven fabric is provided with a perfume.
  • a perfume for example, can be covered by leaked body fluids, such as urine, evoked bad odors and ensure a pleasant smell of the mat.
  • the floor mat includes a display device that indicates the degree of saturation of the absorbent nonwoven fabric with absorbed liquid.
  • a display device that indicates the degree of saturation of the absorbent nonwoven fabric with absorbed liquid.
  • the display guarantees here that the mat exchange takes place at the right time.
  • such an economic use of the floor mat is made possible because it is disposed of only when the nonwoven fabric is soaked with liquid.
  • too long use of the mat which could result in leakage of liquid from the saturated or supersaturated nonwoven fabric, is prevented.
  • the floor mat has a length of 30 to 40 cm and a width of 30 to 40 cm.
  • a size of the floor mat is sufficient to reliably absorb escaped body fluids (for example, urine droplets) from a user standing on or immediately adjacent to it.
  • the mat is small enough to hold one to guarantee trouble-free transport and cost-effective production.
  • the floor mat of the invention is suitable for receiving inadvertently leaked body fluids on floors in sanitary areas.
  • the mat may be placed directly below or in front of a urinal (or toilet bowl), with a user standing in front of the mat or in whole or in part on the mat depending on the mat placement.
  • the use of superabsorbent fibers is particularly advantageous since they ensure reliable storage of liquids even under pressure applied to the mat. Further advantages of the invention when used as floor mat in sanitary areas have already been described in detail above.
  • the invention relates to the use of a floor mat of liquid absorbent, preferably by needling solidified, nonwoven fabric having on a surface facing away from the bottom a Pol für of fiber parts, wherein the nonwoven fabric contains fibers with a high absorption capacity, for receiving accidentally leaked body fluids on floors in sanitary areas.
  • a floor mat of the preferred embodiments described above is used to accommodate inadvertently leaked body fluids on floors in sanitary areas.
  • FIG. 1 shows a schematic cross section of a nonwoven fabric structure of only one nonwoven fabric component 1 according to a first embodiment of the invention, in which moisture-transporting fibers and moisture-storing fibers are contained in defined proportions and are discharged from the fiber parts of all fiber components in equal parts in a full-surface pole layer 2 of uniform height.
  • the nonwoven fabric structure of the first embodiment is as in FIG Fig. 1 represented by a nonwoven fabric component 1, formed from a needle-punched non-woven fabric, previously from a Mixture of 63% viscose fibers 8.9 dtex, 15% viscose fibers 1.7 dtex, 20% superabsorbent fibers 10 dtex and 2% polyester fibers 13 dtex with a basis weight of 400 g / m 2 is produced. Due to the black polyester fibers mixed in a proportion of 2%, a special appearance of the nonwoven surface is achieved.
  • Velour The process used to form a Faserpol für 2 by the discharge of fiber parts of a nonwoven fabric 1 is referred to as Velour the process used to form a Faserpol für 2 by the discharge of fiber parts of a nonwoven fabric 1 is referred to as Velour the process used to form a Faserpol für 2 by the discharge of fiber parts of a nonwoven fabric 1 is referred to as Velour the process used to form a Faserpol für 2 by the discharge of fiber parts of a nonwoven fabric 1 is referred to as Velour accumulate.
  • a multiplicity of needles pierces the nonwoven fabric 1 perpendicular thereto.
  • needles with a round cross-section at the top are provided with a notch called a fork
  • needles with a triangular or square cross-section are provided with a short distance from the needle point with barb-shaped notches introduced in all or selected edges.
  • the size of the fork opening or notches is selected according to the diameter of the fibers used in the needle punched nonwoven
  • a two-stage process using two needle machines arranged one behind the other is used.
  • the composition of the nonwoven fabric 1 is the same as in the first embodiment.
  • the Faserpolkomponenten 5 discharged from parts of all fibers of the nonwoven fabric component 1.
  • For this fork needles of fineness 42 gg are used.
  • the depth of the puncture is 6 mm and gives the height of Faserpol Mrs 2 with 3 mm.
  • the nonwoven fabric component 1 with the already formed Faserpol für 2 is fed to a second needle machine wherein the Faserpol für 2 remains fixed over the entire process in the brush belt of the machine.
  • the second needle machine now bears with ringing needles of fineness 36 gg additional Faserpolkomponenten 3 partially from the nonwoven fabric 1 from.
  • FIG. 3 Fig. 10 shows the nonwoven fabric structure of a third embodiment of the invention whose nonwoven fabric composition and pile layer configuration are identical to those of the first embodiment.
  • the nonwoven fabric structure of the third embodiment has a backing layer 4 applied by laminating a hot melt adhesive film or by coating, which serves as anti-slip equipment for positioning the structure in the desired area.
  • the nonwoven fabrics are prepared by conventional cutting or punching methods into a suitable size for use as a floor mat size such. B. 40 ⁇ 40 cm 2 , divided.
  • a suitable size for use as a floor mat size such. B. 40 ⁇ 40 cm 2 , divided.
  • the referring to Fig. 3 described application of an adhesive backing layer 4 in the structure of the third embodiment may be carried out before or after the dicing process.
  • the thus-divided nonwoven fabric structure may then be used as a liquid receiving and storing floor mat with the mat placed so that the fiber pile layer 2 (or 6) lies on the user facing side.
  • FIG. 4 shows an arrangement of the liquid-absorbent floor mat 10 according to the invention, which is placed on the floor in front of a urinal 20.
  • the mat 10 is arranged so that the user stands entirely on it when using the urinal 20.
  • the mat 10 can be placed closer to the wall 30, so that the user is only partially or not at all.
  • the arrangement of the mat 10 can be adapted to the structure of the given premises.

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  • Carpets (AREA)

Claims (15)

  1. Tapis de sol (10) en tissu non tissé à base de fibres (1), absorbant les liquides, de préférence consolidé par aiguilletage, présentant, 1 sur une surface opposée au sol, une couche de poils (2, 6) composée de parties de fibres (5, 3), caractérisé en ce que
    le tissu non tissé à base de fibres (1) contient des fibres ayant un haut pouvoir d'absorption, contenues seulement à l'intérieur du tissu non tissé à base de fibres (1).
  2. Tapis de sol (10) selon la revendication 1, dans lequel les fibres ayant un haut pouvoir d'absorption sont des fibres superabsorbantes.
  3. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel le tissu non tissé à base de fibres (1) contient entre 10 % et 30 % de fibres superabsorbantes, de préférence à peu près 20 % de fibres superabsorbantes.
  4. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel le tissu non tissé à base de fibres (1) contient en outre des fibres synthétique, de préférence des fibres de polyester.
  5. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel le tissu non tissé à base de fibres (1) contient des fibres naturelles, de préférence des fibres de viscose.
  6. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel une surface, tournée vers le sol, du tissu non tissé à base de fibres (1) est munie d'un revêtement (4) adhésif, de préférence d'un garnissage en caoutchouc.
  7. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel la couche de poils (2, 6) du tissu non tissé à base de fibres (1) présente un dessin en motifs en forme de points ou de bandes, composé de parties de fibres (5, 3) extraites à dessein du tissu non tissé à base de fibres (1).
  8. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel la couche de poils (2, 6) présente un aspect mélangé jaune/noir.
  9. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel le tissu non tissé à base de fibres (1) est muni d'un agent antiviral et/ou d'un agent antibactérien et/ou d'un agent antiparasitaire et/ou d'un agent antifongique.
  10. Tapis de sol (10) selon l'une des revendications précédentes, dans lequel le tissu non tissé à base de fibres (1) est muni d'une substance odorante.
  11. Tapis de sol (10) selon l'une des revendications précédentes, pressentant en outre un dispositif d'affichage, affichant le degré de saturation en liquide absorbé du tissu non tissé à base de fibres (1).
  12. Tapis de sol (10) selon l'une des revendications précédentes, présentant une longueur de 30 à 40 cm et une largeur de 30 à 40 cm.
  13. Tapis de sol (10) selon l'une des revendications précédentes, convenant pour absorber des liquides corporels sortis par inadvertance sur des planchers dans des zones sanitaires.
  14. Utilisation d'un tapis de sol (10) en tissu non tissé à base de fibres (1), absorbant les liquides, de préférence consolidé par aiguilletage, présentant, sur une surface opposée au sol, une couche de poils (2, 6) composée de parties de fibres (5, 3), le tissu non tissé à base de fibres (1) contenant des fibres ayant un haut pouvoir d'absorption, pour absorber des liquides corporels sortis par inadvertance sur des planchers dans des zones sanitaires.
  15. Utilisation d'un tapis de sol (10) selon l'une des revendications 2 à 13, pour absorber des liquides corporels sortis par inadvertance sur des planchers dans des zones sanitaires.
EP20080159990 2007-07-10 2008-07-09 Tapis de sol en tissu non tissé absorbant les liquides Not-in-force EP2014814B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007032047 2007-07-10
DE102008014860A DE102008014860A1 (de) 2007-07-10 2008-03-18 Bodenmatte aus flüssigkeitsabsorbierendem Vliesstoff

Publications (2)

Publication Number Publication Date
EP2014814A1 EP2014814A1 (fr) 2009-01-14
EP2014814B1 true EP2014814B1 (fr) 2011-09-14

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ID=39874181

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20080159990 Not-in-force EP2014814B1 (fr) 2007-07-10 2008-07-09 Tapis de sol en tissu non tissé absorbant les liquides

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EP (1) EP2014814B1 (fr)

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD85141A (fr)
DD39819A3 (de) 1964-03-10 1969-05-05 Siegfried Ploch Verfahren zur Herstellung eines Textilstoffes und Vorrichtung an Nähwirkmaschinen zur Durchführung des Verfahrens
DD159353A1 (de) 1981-01-28 1983-03-02 Siegfried Ploch Verfahren zur herstellung von textilstoffen mit ein-oder beidseitigem flor bzw.pol
SE8704197D0 (sv) * 1987-10-28 1987-10-28 Diab Barracuda Ab Material
US5652038A (en) * 1995-07-12 1997-07-29 Springs Industries, Inc. Yarn and tufted fabric for use in a bathroom rug
DE19912548A1 (de) * 1999-03-19 2000-09-28 Gregor Kohlruss Polstoff
DE10139842B4 (de) 2001-08-14 2005-06-09 Techtex Gmbh Vliesstoffe Schlingenteil für Klettverbindungen
DE10139841B4 (de) 2001-08-14 2006-03-09 Techtex Gmbh Vliesstoffe Textilrücken für Teppichboden
CN1894453A (zh) * 2003-12-02 2007-01-10 株式会社大高 由所含刚性纤维和高吸收性纤维交替排列而形成的织物以及使用该织物的拖把

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