EP2021440B1 - Compositions d'huiles lubrifiantes - Google Patents

Compositions d'huiles lubrifiantes Download PDF

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Publication number
EP2021440B1
EP2021440B1 EP07728774.6A EP07728774A EP2021440B1 EP 2021440 B1 EP2021440 B1 EP 2021440B1 EP 07728774 A EP07728774 A EP 07728774A EP 2021440 B1 EP2021440 B1 EP 2021440B1
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EP
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Prior art keywords
lubricating oil
oil composition
turbine
lubricating
groups
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EP07728774.6A
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German (de)
English (en)
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EP2021440A1 (fr
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Mitsuhiro Nagakari
Peter William Robert Smith
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Shell Internationale Research Maatschappij BV
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Shell Internationale Research Maatschappij BV
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
    • C10M141/10—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04—Mixtures of base-materials and additives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/06—Well-defined aromatic compounds
    • C10M2203/065—Well-defined aromatic compounds used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/1006—Petroleum or coal fractions, e.g. tars, solvents, bitumen used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
    • C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
    • C10M2203/108—Residual fractions, e.g. bright stocks
    • C10M2203/1085—Residual fractions, e.g. bright stocks used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/22—Alkylation reaction products with aromatic type compounds, e.g. Friedel-crafts
    • C10M2205/223—Alkylation reaction products with aromatic type compounds, e.g. Friedel-crafts used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28—Esters
    • C10M2207/2805—Esters used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28—Esters
    • C10M2207/282—Esters of (cyclo)aliphatic oolycarboxylic acids
    • C10M2207/2825—Esters of (cyclo)aliphatic oolycarboxylic acids used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/28—Esters
    • C10M2207/283—Esters of polyhydroxy compounds
    • C10M2207/2835—Esters of polyhydroxy compounds used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
    • C10M2209/1033—Polyethers, i.e. containing di- or higher polyoxyalkylene groups used as base material
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • C10M2215/064—Di- and triaryl amines
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant Compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
    • C10M2215/064—Di- and triaryl amines
    • C10M2215/065—Phenyl-Naphthyl amines
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04—Phosphate esters
    • C10M2223/043—Ammonium or amine salts thereof
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
    • C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
    • C10M2223/04—Phosphate esters
    • C10M2223/047—Thioderivatives not containing metallic elements
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/04—Detergent property or dispersant property
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/12—Gas-turbines
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/135—Steam engines or turbines

Definitions

  • the present invention relates to lubricating oil compositions, more specifically to lubricating oil compositions for lubricating turbines and in particular, to lubricating oil compositions for lubricating a combination of a steam turbine and a gas turbine.
  • a difficulty of lubricating a combined cycle resides in the large variety of different components which must be lubricated, i.e. bearings (both journal and thrust), gears, hydraulic control systems, flexible couplings and oil shaft seals. Although each component could be lubricated per se , it is advantageous to have a single, common lubricating system containing a single, common lubricant for all components.
  • the lubricating oil composition for use in the common system has to meet a rather outstanding combination of requirements in order to satisfactorily lubricate each component. These requirements comprise the rather severe thermal and oxidative stability requirements and stringent foaming levels for the gas turbine part, whereas the steam turbine part requires the oil to have good water shedding properties and excellent corrosion resistance.
  • High temperature oxidative stability means that the lubricating oil composition has a low tendency to form sludge, a low increase in viscosity and a low increase in total acid number at high temperature. Desirable characteristics are a viscosity increase of at most 20 %, a total acid number increase of at most 3.0 mg KOH/g and a sludge content of less than 300 mg/100 ml after having been subjected to the oxidation stability test DIN 51394 performed according to the high temperature modifications set out in the General Electric specifications GEK 32568 C and GEK 101941, preferably less than 250 ml/g, more preferably less than 200 ml/g, most preferably less than 150 ml/g. In establishing the amount of sludge produced, the sludge must be removed carefully from all the equipment used in the test. The sludge is separated from the oil by filtration.
  • a lubricating oil composition for use in combined cycle equipment must further have a certain viscosity index, pour point, filterability and anti-wear performance, while the composition should provide adequate lubrication over many years.
  • the typical lifetime of a turbine oil can be approximately 5 to 10 years or more.
  • EP-A-0696636 describes a lubricating oil composition for use in internal combustion engines which comprises a combination of (A) a lubricating base oil, (B) one or more alkyl diphenylamines and/or one or more phenyl- ⁇ -naphthylamines and (C) oxymolybdenum sulfide dithiocarbamate and/or oxymolybdenum sulfide organophosphorodithioate.
  • EP-A-0696636 either a single alkyl diphenylamine or a single phenyl- ⁇ -naphthylamine is used.
  • Oxymolybdenum sulfide organophosphorodithioate is present in only one of the examples according to the teaching.
  • EP-A-0696636 is not concerned with reducing lacquer formation in turbines and does not disclose or teach any lubricating oil compositions for this purpose.
  • GB-B-0990097 discloses a lubricating oil composition for use in aviation gas turbine engines which comprises blend of synthetic base oils and an aliphatic thiophosphate or a polymerised or sulphurised product thereof. Said composition may optionally comprise one or more anti-oxidant additives.
  • DE-A-1594405 describes lubricating oil compositions for steam turbines comprising mineral oil and (a) an aliphatic polycarboxylic acid containing at least 12 carbon atoms, (b) an alkylphenol, (c) an aromatic amine, and (d) a dialkyldithiophosphate.
  • DE-A-1594405 states that aromatic amines normally have a tendency to form sludge and have unsatisfactory light stability, whilst the lubricating oil compositions in accordance with DE-A-1594405 have better stability.
  • the aromatic amine (c) in DE-A-1594405 may be a secondary aromatic amine such as diphenylamine, phenyl-alpha- or -beta-naphthylamine and alkyl substituted analogues such as p,p'-dioctyldiphenylamine.
  • US 3 923 672 discloses a lubricating composition particularly suitable for use in steam turbines or gas turbines.
  • FR 2 832 417 discloses a lubricating composition comprising a mixture of esters as a base oil, a specific diphenylamine and a specific phenyl-alpha-naphthylamine. No bright stock oil is mentioned.
  • US 3 844 963 discloses a lubricating composition comprising a base oil and a dithiophosphoric acid derivative. No bright stock oil is mentioned.
  • US 2003/096713 discloses a lubricating composition
  • a lubricating composition comprising a base oil, one or more antioxidants and from 0.01 wt.% to 3 wt.% of at least one dispersant or detergent, wherein the total amount of antioxidant is at least 2 wt.%. No bright stock oil is mentioned.
  • US 5 726 135 discloses a lubricating composition for aircraft and turbo engine end-use application comprising a synthetic base oil and an alkylated or alkarylated dithiocarbamate, wherein the composition is absolutely free of phosphorus, metals, metal salts, and detergent/diapersant. No bright stock oil is mentioned.
  • US 5 520 830 discloses a method of reducing the level of oxidation of a lubricant, which comprises incorporating soluble copper in the lubricant in an amount above 1200 ppm. No bright stock oil is mentioned.
  • WO 98/02510 discloses a lubricating composition comprising an alkyl-substituted naphthalene and an ester. No bright stock oil is mentioned.
  • WO-A-99/43770 discloses a lubricating oil composition for use in a combined cycle which comprises a hydrocarbon lubricant base oil in combination with (a) a phenyl-naphthylamine, (b) a thiophosphate and (c) a diphenyl amine.
  • a combination of non-substituted phenyl-alpha-naphthylamine and an amine salt of a dialkyldithiophosphate are used in conjunction with additional amine antioxidant.
  • WO-A-99/43770 discloses a lubricating oil composition which exhibits an especially low tendency to form sludge at high temperatures. However, WO-A-99/43770 does not discuss the reducing lacquer formation in combined cycle equipment.
  • a lubricating oil composition comprising a specific combination of components, which composition not only meets the requirements for use in a combined cycle as disclosed in WO-A-99/43770 but which lubricating oil composition also exhibits low lacquer formation.
  • the present invention provides a lubricating oil composition according to claim 1.
  • the one or more substituted phenyl-naphthylamines (a) which are used in the present invention, can be used as such or in the form of a salt.
  • Examples of such substituted phenyl-naphthylamines are substituted phenyl-alpha-naphthylamines and substituted phenyl-beta-naphthylamines.
  • the one or more substituted phenyl-naphthylamines are preferably substituted phenyl-alpha-naphthylamines.
  • Preferred substituted phenyl-naphthylamines are alkylated phenyl-alpha-naphthylamines and/or alkylated phenyl-beta-naphthylamines. More preferably, said substituted phenyl-naphthylamines are mono-alkylated phenyl-alpha-naphthylamines and/or mono-alkylated phenyl-beta-naphthylamines.
  • Particularly preferred mono-alkylated phenyl-alpha-naphthylamines and mono-alkylated phenyl-beta-naphthylamines are those wherein the alkyl substituents are straight chain or branched alkyl groups having in the range of from 1 to 18 carbon atoms.
  • substituted phenyl-naphthylamines examples include octylphenyl-beta-naphthylamine, t-octylphenyl-alpha-naphthylamine, p-octylphenyl-alpha-naphthylamine, 4-octylphenyl-1-octyl-beta-naphthylamine, n-t-dodecylphenyl-1-naphthylamine, N-hexylphenyl-2-naphthylamine.
  • a particularly preferred substituted phenyl-alpha-naphthylamine is a monooctylated phenyl alpha-naphthylamine.
  • Substituted phenyl-naphthylamines as commercially available can be used in the present invention.
  • one or more thiophosphates are used, preferably one or more ashless thiophosphates. Ashless thiophosphates are known in the art. These compounds are metal-free organic compounds.
  • the one or more ashless thiophosphates may be esters and/or salts of thiophosphoric acids, substituted thiophosphoric acids.
  • the ashless thiophosphates are substituted by one or more hydrocarbyl groups which hydrocarbyl groups can optionally contain an acid, a hydroxy and/or an ester group.
  • the hydrocarbyl moiety preferably is an alkyl containing up to 12 carbon atoms.
  • the hydrocarbyl substituted thiophosphate preferably contains 2 or 3 hydrocarbyl groups, or is a mixture of thiophosphates containing 2 and 3 hydrocarbyl groups.
  • the ashless thiophosphates can contain any number of sulphur atoms directly linked to the phosphorus atom.
  • the thiophosphates are monothiophosphates and/or dithiophosphates.
  • ashless thiophosphates which may be conveniently used in the lubricating oil composition of the present invention are described in EP-A-0375324 , US-A-5922657 , US-A-4333841 and US-A-5093016 and may be conveniently made according to the methods described therein.
  • the one or more ashless thiophosphates are preferably compounds according to formula (I) wherein R 1 and R 2 are each, independently, selected from hydrogen, branched or straight chain C 1 to C 18 alkyl groups which may be interrupted by 1 or 2 oxygen atoms, C 5 to C 12 cycloalkyl groups, C 5 to C 9 cycloalkylmethyl groups, C 9 to C 10 bicycloalkylmethyl groups, C 9 to C 10 tricycloalkylmethyl groups, phenyl or C 7 to C 24 alkylphenyl groups or R 1 and R 2 together may be a C 2 to C 12 alkylene group which may be interrupted by 1 or 2 oxygen atoms, R 3 and R 4 are each, independently, selected from hydrogen and branched or straight chain C 1 to C 8 alkyl groups which may be interrupted by 1 or 2 oxygen atoms, n is an integer from 1 to 5 and X is selected from -OH, -OR 5 wherein R 5 is selected from branched or straight chain alkyl groups
  • R 1 and R 2 are each, independently, selected from hydrogen, branched or straight chain C 3 to C 18 alkyl groups, C 5 to C 12 cycloalkyl groups, C 5 to C 9 cycloalkylmethyl groups, C 9 to C 10 bicycloalkylmethyl groups, C 9 to C 10 tricycloalkylmethyl groups, phenyl or C 7 to C 24 alkylphenyl groups or R 1 and R 2 together may be a C 2 to C 12 alkylene group which may be interrupted by 1 or 2 oxygen atoms.
  • R 1 and R 2 are each, independently, selected from hydrogen, branched or straight chain C 3 to C 18 alkyl groups selected from propyl, isopropyl, n-butyl, isobutyl, t-butyl, pentyl, isopentyl, hexyl, heptyl, 3-heptyl, octyl, 2-ethylhexyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, 2-ethylbutyl, 1-methylpentyl, 1,3-dimethylbutyl, 1,1,3,3-tetramethylbutyl, 1-methylhexyl, isoheptyl, 1-methylheptyl, 1,1,3-trimethylhexyl and 1-methylund
  • R 3 and R 4 groups in each repeating unit may be the same or different from R 3 and R 4 groups in other repeating units.
  • R 3 and R 4 are each selected, independently, from hydrogen, methyl and ethyl.
  • the one or more ashless thiophosphates are preferably compounds according to formula (II) wherein R 8 and R 9 are each, independently, selected from hydrogen, branched or straight chain C 1 to C 18 alkyl groups which may be interrupted by 1 or 2 oxygen atoms, C 5 to C 12 cycloalkyl groups, C 5 to C 9 cycloalkylmethyl groups, C 9 to C 10 bicycloalkylmethyl groups, C 9 to C 10 tricycloalkylmethyl groups, phenyl or C 7 to C 24 alkylphenyl groups or R 8 and R 9 together may be a C 2 to C 12 alkylene group which may be interrupted by 1 or 2 oxygen atoms, R 10 is selected from hydrogen and branched or straight chain C 1 to C 8 alkyl groups which may be interrupted by 1 or 2 oxygen atoms.
  • R 8 and R 9 are each, independently, selected from hydrogen, branched or straight chain C 1 to C 18 alkyl groups which may be interrupted by 1 or 2 oxygen atoms, C 5
  • R 8 and R 9 are each, independently, selected from hydrogen, branched or straight chain C 3 to C 18 alkyl groups, C 5 to C 12 cycloalkyl groups, C 5 to C 9 cycloalkylmethyl groups, C 9 to C 10 bicycloalkylmethyl groups, C 9 to C 10 tricycloalkylmethyl groups, phenyl or C 7 to C 24 alkylphenyl groups or R 8 and R 9 together may be a C 2 to C 12 alkylene group which may be interrupted by 1 or 2 oxygen atoms.
  • R 8 and R 9 are each, independently, selected from hydrogen, branched or straight chain C 3 to C 18 alkyl groups selected from propyl, isopropyl, n-butyl, isobutyl, t-butyl, pentyl, isopentyl, hexyl, heptyl, 3-heptyl, octyl, 2-ethylhexyl, nonyl, decyl, undecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, 2-ethylbutyl, 1-methylpentyl, 1,3-dimethylbutyl, 1,1,3,3-tetramethylbutyl, 1-methylhexyl, isoheptyl, 1-methylheptyl, 1,1,3-trimethylhexyl and 1-methylund
  • R 10 is selected from hydrogen, methyl and ethyl.
  • ashless thiophosphates examples include those available from Ciba Specialty Chemicals under the trade designations "IRGALUBE L-63" and “IRGALUBE 353" and that available from Lubrizol under the trade designation "LZ 5125".
  • the amount of the additives (a) and (b) present in the lubricating oil composition of the present invention depends on the specific compounds used therein.
  • the one or more substituted phenyl-naphthylamines (a) are present in the lubricating oil composition of the present invention in a total amount in the range of from 0.01 to 3.0 wt. %, preferably in the range of from 0.01 to 1.0 wt. %, based on the total weight of the lubricating oil composition.
  • the one or more ashless thiophosphates are preferably present in the lubricating oil composition of the present invention in a total amount in the range of from 0.01 to 1.0 wt. %, more preferably in the range of from 0.01 to 0.1 wt. %, based on the total weight of the lubricating oil composition.
  • the lubricating oil base oil in the lubricating oil composition of the present invention may be selected from mineral and/or synthetic lubricant base oils.
  • Said lubricating oil base oil is preferably present in an amount of at least 85 wt. %, more preferably at least 90 wt. %, based on the total weight of the lubricating oil composition.
  • Mineral lubricant base oils that may be conveniently used include liquid petroleum oils and solvent treated or acid treated mineral lubricating oils of the paraffinic, naphthenic, or mixed paraffinic/naphthenic type which may be further refined by hydrocracking and hydrofinishing processes and/or dewaxing.
  • Naphthenic base oils have low viscosity index (VI) (generally 40-80) and a low pour point.
  • Such base oils are produced from feedstocks rich in naphthenes and low in wax content and are used mainly for lubricants in which colour and colour stability are important, and VI and oxidation stability are of secondary importance.
  • Paraffinic base oils have higher VI (generally >95) and a high pour point. Said base oils are produced from feedstocks rich in paraffins, and are used for lubricants in which VI and oxidation stability are important.
  • Fischer-Tropsch derived base oils may be conveniently used as the lubricating oil base oil in the lubricating oil composition of the present invention, for example, the Fischer-Tropsch derived base oils disclosed in EP-A-776959 , EP-A-668342 , WO-A-97/21788 , WO-00/15736 , WO-00/14188 , WO-00/14187 , WO-00/14183 , WO-00/14179 , WO-00/08115 , WO-99/41332 , EP-1029029 , WO-01/18156 and WO-01/57166 .
  • the Fischer-Tropsch derived base oils disclosed in EP-A-776959 , EP-A-668342 , WO-A-97/21788 , WO-00/15736 , WO-00/14188 , WO-00/14187 , WO-00/14183 , WO-00/14179 , WO-00
  • Synthetic processes enable molecules to be built from simpler substances or to have their structures modified to give the precise properties required.
  • Synthetic lubricant base oils include hydrocarbon oils such as olefin oligomers (also known as polyalphaolefins (PAOs)). Synthetic hydrocarbon base oils sold by the Shell Group under the designation "XHVI” (trade mark) may be conveniently used.
  • hydrocarbon oils such as olefin oligomers (also known as polyalphaolefins (PAOs)).
  • PAOs polyalphaolefins
  • Lubricating oil base oils for use in the lubricating oil composition of the present invention are Group I, Group II or Group III base oils, polyalphaolefins, Fischer-Tropsch derived base oils and mixtures thereof.
  • Group I base oil, Group II base oil and “Group III” base oil in the present invention are meant lubricating oil base oils according to the definitions of American Petroleum Institute (API) categories I, II and III. Such API categories are defined in API Publication 1509, 15th Edition, Appendix E, April 2002 .
  • API American Petroleum Institute
  • Group I base oils contain less than 90 % saturates (according to ASTM D2007) and/or greater than 0.03 % sulphur (according to ASTM D2622, D4294, D4927 or D3120) and have a viscosity index of greater than or equal to 80 and less than 120 (according to ASTM D2270).
  • Group II base oils contain greater than or equal to 90 % saturates and less than or equal to 0.03 % sulphur and have a viscosity index of greater than or equal to 80 and less than 120, according to the aforementioned ASTM methods.
  • Group III base oils contain greater than or equal to 90 % saturates and less than or equal to 0.03 % sulphur and have a viscosity index of greater than 120, according to the afore-mentioned ASTM methods.
  • polyalphaolefins and their manufacture are well known in the art.
  • Preferred polyalphaolefins that may be used in lubricating oil compositions of the present invention may be derived from C 2 to C 32 alpha olefins.
  • feedstocks for said polyalphaolefins are 1-octene, 1-decene, 1-dodecene and 1-tetradecene.
  • lubricating oil base oils that may be conveniently used in the lubricating oil compositions of the present invention have a kinematic viscosity at 100 °C in the range of from 3 to 300 mm 2 /s, more preferably in the range of from 4 to 100 mm 2 /s.
  • the lubricating oil composition of the present invention has a kinematic viscosity in the range of from 32 to 150 mm 2 /s at 40 °C, more preferably in the range of from 32 to 100 mm 2 /s, and most preferably in the range of from 32 to 68 mm 2 /s.
  • Said additional base oil component is present in the lubricating oil composition of the present invention in an amount in the range of from 0.01 to 10.0 wt. %, more preferably above 1.0 wt. %, even more preferred above 2.0 wt. % based on the total weight of the lubricating oil composition.
  • additional base oil components selected from bright stock oils, polyalkylene glycols (PAGs), alkyl naphthalenes, alkyl benzenes and natural and synthetic esters such as diesters and polyol esters may be used, the combined amount then preferably being in the range of from 0.01 to 10.0 wt. % based on the total weight of the lubricating oil composition.
  • Bright stock oil is known in the art and is described, for example in GB-A-1496045 and US-A-4592832 .
  • Bright stock oil is typically prepared by de-asphalting mineral-derived vacuum residue, for example, in the presence of propane.
  • the resulting de-asphalted oil (DAO) then undergoes an upgrading process such as solvent extraction (or hydroprocessing), for example with furfural or NMP, in order to extract de-asphalted cylinder oil (DACO) therefrom.
  • the resulting bright stock waxy raffinate is then de-waxed utilising, for example, methyl ethyl ketone (MEK) and/or toluene to remove bright stock slack wax therefrom.
  • the resulting bright stock oil may then undergo optional hydrofinishing.
  • the bright stock oil has a kinematic viscosity at 100 °C in the range of from 20 to 40 mm 2 /s, more preferably in the range of from 25 to 38 mm 2 /s, even more preferably in the range of from 30 to 34 mm 2 /s as determined according to ASTM D445.
  • the lubricating oil composition of the present invention can further comprise one or more additives such as anti-oxidants, extreme pressure additives, other anti-wear additives than ashless thiophosphates, metal passivators such as copper passivators, corrosion inhibitors, foam inhibitors and/or demulsifiers.
  • additives such as anti-oxidants, extreme pressure additives, other anti-wear additives than ashless thiophosphates, metal passivators such as copper passivators, corrosion inhibitors, foam inhibitors and/or demulsifiers.
  • the lubricating oil composition of the present invention comprises one or more diphenylamine antioxidants.
  • the one or more diphenylamines can be substituted or non-substituted. It is preferred to use a hydrocarbyl substituted diphenylamine, more preferably an alkyl substituted diphenylamine.
  • Preferred diphenylamines are monoalkyldiphenylamines, dialkyldiphenylamines and bis(dialkylphenyl)amines.
  • the alkyl group preferably contains between 2 and 15 carbon atoms, more preferably between 5 and 12 carbon atoms.
  • diphenylamines include dialkyldiphenylamines such as p,p'-dioctyl-diphenylamine, p,p'-di- ⁇ -methylbenzyl-diphenylamine and N-p-butylphenyl-N-p'-octylphenylamine, monoalkyldiphenylamines such as mono-t-butyldiphenylamine and mono-octyldiphenylamine, bis(dialkylphenyl)amines such as di-(2,4-diethylphenyl)amine and di(2-ethyl-4-nonylphenyl)amine.
  • dialkyldiphenylamines such as p,p'-dioctyl-diphenylamine, p,p'-di- ⁇ -methylbenzyl-diphenylamine and N-p-butylphenyl-N-p'-octylphenylamine
  • the one or more diphenylamines are preferably present in the lubricating oil composition of the present invention in a total amount in the range of from 0.01 to 3.0 wt. %, more preferably in the range of from 0.01 to 1.0 wt. %, based on the total weight of the lubricating oil composition.
  • Anti-wear additives that may be conveniently used include zinc dithiophosphate compounds selected from zinc dialkyl-, diaryl- and/or alkylaryl- dithiophosphates, molybdenum-containing compounds, boron-containing compounds and ashless anti-wear additives such as substituted or unsubstituted thiophosphoric acids, and salts thereof.
  • Said anti-wear additives may each be conveniently added to the lubricating oil composition of the present invention in an amount in the range of from 0.1 to 3.0 wt. %, based on the total weight of lubricating oil composition.
  • molybdenum-containing compounds may conveniently include molybdenum dithiocarbamates, trinuclear molybdenum compounds, for example as described in WO-A-98/26030 , sulphides of molybdenum and molybdenum dithiophosphate.
  • Boron-containing compounds that may be conveniently used include borate esters, borated fatty amines, borated epoxides, alkali metal (or mixed alkali metal or alkaline earth metal) borates and borated overbased metal salts.
  • Demulsifiers which may be conveniently used in the lubricating oil composition of the present invention are polyalkylene glycol ethers or amines.
  • the amount of said additives to be present in the lubricating composition depends on the specific compounds used.
  • the lubricating oil composition of the present invention preferably comprises in the range of from 0.01 to 3.0 wt. %, more preferably in the range of from 0.01 to 1.0 wt. % of one or more substituted phenyl-naphthylamines (a), in the range of from 0.01 to 1.0 wt. %, more preferably in the range of from 0.01 to 0.1 wt. %, of one or more ashless thiophosphates (b), at least 85 wt. % by weight of lubricating oil base oil, preferably mineral oil base oil; and wherein said lubricating oil base oil comprises an amount in the range of from 0.01 to 10.0 wt.
  • an additional base oil component being a bright stock oil with a kinematic viscosity at 100 °C in the range of from 20 to 40 mm 2 /s as determined according to ASTM D445, all based on total weight of the lubricating oil composition.
  • the present invention further relates to the use of the lubricating oil composition according to the invention to lubricate a combination of a gas turbine and a steam turbine, more preferably such combination utilising a pressurised-steam generator.
  • the present invention further provides the use of the lubricating oil composition of the present invention in order to reduce lacquer formation in a turbine as measured by a modified Wolf Strip test (formerly known as DIN 51392) with an oil volume of 150 ml, a pumping rate of 50 ml/hour, a plate temperature of 205 °C and a test duration of 24 hours, preferably in a combination of a gas turbine and a steam turbine and a method of reducing lacquer formation in a turbine, preferably in a combination of a gas turbine and a steam turbine, by lubricating said turbine(s) with a lubricating oil composition according to the present invention.
  • a modified Wolf Strip test originally known as DIN 51392
  • DIN 51392 modified Wolf Strip test
  • the lubricating composition may be conveniently prepared by blending together one or more substituted phenyl-naphthylamines (a), one or more ashless thiophosphates (b), the lubricating oil base oil and, an additional base oil component being a bright stock oil as hereinbefore described and/or one or more additives.
  • Tables 1 and 2 are in wt. %, based on the total weight of the formulations.
  • the substituted phenyl-naphthylamine (a) used in the formulations of Tables 1 and 2 was that available from Ciba Specialty Chemicals under the trade designation "IRGANOX L-06".
  • the ashless thiophosphates (b) used in the formulations of Tables 1 and 2 are designated herein as "Ashless thiophosphate (b)-1” and “Ashless thiophosphate (b)-2".
  • "Ashless thiophosphate (b)-1” and “Ashless thiophosphate (b)-2” are available from Ciba Specialty Chemicals under the trade designation "IRGALUBE 353" and from Lubrizol under the trade designation "LZ 5125", respectively.
  • the diphenylamine antioxidant used in the formulations of Tables 1 and 2 was that available from Ciba Specialty Chemicals under the trade designation "IRGANOX L-57”.
  • Tables 1 and 2 also comprised an additive combination of conventional additives in conventional amounts to act as rust inhibitors, copper passivators, demulsifiers and foam inhibitors.
  • the lubricating oil base oil used in the formulations of Tables 1 and 2 was a Group II mineral oil and the additional base oil component was bright stock oil.
  • Example 4 is according to the present invention whilst the remaining Example in Table 2 is comparative in nature.
  • DIN 51392 formerly measured the tendency of engine oils to produce thermal/oxidative deposits using an inclined metal plate over which the test engine oils were pumped.
  • the volume of oil, pumping rate, plate temperature and test duration specified in said test were 200 ml, 50 ml/hour, 250 °C and 12 hours, respectively.
  • test conditions used in the Examples of Tables 1 and 2 were modified to an oil volume of 150 ml, a pumping rate of 50 ml/hour, a plate temperature of 205 °C and a test duration of 24 hours.
  • Table 2 The formulations in Table 2 were also subjected to the Oxidation Stability of Steam Turbine Oils test (TOST)(1000 hours, ASTM D4310-03) to measure sludge and the Cincinnati Machine Test Procedure A (ASTM D 2070-91) to measure sludge.
  • TOST Oxidation Stability of Steam Turbine Oils test
  • ASTM D4310-03 ASTM D4310-03
  • ASTM D 2070-91 Cincinnati Machine Test Procedure A
  • the methodology used for the TOST 1000 hours (ASTM D 4310-03) was to heat 300 ml of the test lubricating oil composition with 60 ml of water to 95 °C, in the presence of a copper and a steel coil catalyst, blowing the test mixture with oxygen for 1000 hours. After 1000 hours, the weight of insoluble material was determined by filtering the lubricating oil composition through a 5 micron filter.
  • test lubricating oil composition was heated 200 ml of the test lubricating oil composition in a beaker, in the presence of a copper and a steel rod, to 135 °C in an oven for 168 hours. After 168 hours, the appearance of the copper and steel rods was visually rated and the weight of insoluble material was determined by filtering the lubricating oil composition through 20 and 8 micron filters.
  • Example 4 shows greatly reduced deposit formation tendency compared to the formulation of Comparative Example 1.

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Claims (11)

  1. Composition d'huile lubrifiante comprenant une huile de base d'huile lubrifiante, l'huile de base d'huile lubrifiante étant choisie dans le groupe constitué d'huiles de base du groupe I, du groupe II ou du groupe III, de poly-alpha-oléfines, d'huiles de base dérivées selon Fischer-Tropsch et des mélanges de celles-ci, en combinaison avec :
    (a) une ou plusieurs phényl-naphtylamines substituées présentes en une quantité totale dans la plage de 0,01 à 3,0 % en poids, sur la base du poids total de la composition d'huile lubrifiante ;
    (b) un ou plusieurs thiophosphates ; et
    (c) un composant d'huile de base additionnel présent en une quantité dans la plage de 0,01 à 10,0 % en poids, sur la base du poids total de la composition d'huile lubrifiante, le composant d'huile de base additionnel étant une huile de base lubrifiante de haute viscosité « bright stock » ayant une viscosité cinématique à 100 °C dans la plage de 20 à 40 mm2/s déterminée selon ASTM D445.
  2. Composition d'huile lubrifiante selon la revendication 1, dans laquelle lesdites une ou plusieurs phényl-naphtylamines substituées (a) sont choisies parmi des phényl-alpha-naphtylamines alkylées et/ou des phényl-bêta-naphtylamines alkylées.
  3. Composition lubrifiante selon la revendication 1 ou 2, dans laquelle lesdits un ou plusieurs thiophosphates sont des thiophosphates sans cendres.
  4. Composition lubrifiante selon la revendication 3, dans laquelle lesdits un ou plusieurs thiophosphates sans cendres (b) sont des composés selon la formule (I)
    Figure imgb0005
     dans laquelle R1 et R2 sont chacun indépendamment choisis parmi un hydrogène, des groupes alkyle en C1 à C18 ramifiés ou à chaîne linéaire qui peuvent être interrompus par 1 ou 2 atomes d'oxygène, des groupes cycloalkyle en C5 à C12, des groupes cycloalkylméthyle en C5 à C9, des groupes bicycloalkylméthyle en C9 à C10, des groupes tricycloalkylméthyle en C9 à C10, phényle ou des groupes alkylphényle en C7 à C24, ou R1 et R2 peuvent conjointement être un groupe alkylène en C2 à C12 qui peut être interrompu par 1 ou 2 atomes d'oxygène, R3 et R4 sont chacun, indépendamment, choisis parmi un hydrogène et des groupes alkyle en C1 à C8 ramifiés ou à chaîne linéaire qui peuvent être interrompus par 1 ou 2 atomes d'oxygène, n est un entier de 1 à 5 et X est choisi parmi -OH, -OR5 où R5 est choisi parmi des groupes alkyle ramifiés ou à chaîne linéaire ayant de 1 à 8 atomes de carbone, -NR6R7 où R6 et R7 sont indépendamment choisis parmi un hydrogène ou des groupes alkyle en C1 à C18.
  5. Composition d'huile lubrifiante selon l'une quelconque des revendications 3 à 4, dans laquelle lesdits un ou plusieurs thiophosphates sans cendres (b) sont présents en une quantité totale dans la plage de 0,01 à 1,0 % en poids, sur la base du poids total de la composition d'huile lubrifiante.
  6. Composition d'huile lubrifiante selon l'une quelconque des revendications 1 à 5, ladite composition d'huile lubrifiante comprenant en outre un ou plusieurs additifs choisis parmi des antioxydants, des additifs à pression extrême, des passivateurs de métal, des inhibiteurs de corrosion, des agents antimousse et/ou des désémulsifiants.
  7. Utilisation d'une composition d'huile lubrifiante selon l'une quelconque des revendications 1 à 6 pour lubrifier une combinaison d'une turbine à gaz et d'une turbine à vapeur.
  8. Utilisation d'une composition d'huile lubrifiante selon l'une quelconque des revendications 1 à 6 afin de réduire la formation de laque dans une turbine, telle que mesurée par un test Wolf Strip modifié (anciennement appelé DIN 51392) avec un volume d'huile de 150 ml, un débit de pompage de 50 ml/heure, une température de plaque de 205 °C et une durée de test de 24 heures.
  9. Utilisation d'une composition d'huile lubrifiante selon la revendication 8, dans laquelle ladite turbine est dans une combinaison d'une turbine à gaz et d'une turbine à vapeur.
  10. Procédé de réduction de la formation de laque dans une turbine par lubrification de ladite/desdites turbine(s) avec une composition d'huile lubrifiante selon l'une quelconque des revendications 1 à 6.
  11. Procédé de réduction de la formation de laque dans une turbine selon la revendication 10, dans lequel ladite turbine est dans une combinaison d'une turbine à gaz et d'une turbine à vapeur.
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US10023824B2 (en) * 2013-04-11 2018-07-17 Afton Chemical Corporation Lubricant composition
KR101831489B1 (ko) * 2014-08-27 2018-02-22 에스케이이노베이션 주식회사 열산화 안정성 및 색상 안정성 향상용 윤활유 조성물
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