EP2025484A1 - Procédé de fabrication d'un corps de formage, en particulier pour l'industrie de la construction ou du mobilier, et masse de formage destinée à la fabrication du corps de formage - Google Patents

Procédé de fabrication d'un corps de formage, en particulier pour l'industrie de la construction ou du mobilier, et masse de formage destinée à la fabrication du corps de formage Download PDF

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Publication number
EP2025484A1
EP2025484A1 EP08162334A EP08162334A EP2025484A1 EP 2025484 A1 EP2025484 A1 EP 2025484A1 EP 08162334 A EP08162334 A EP 08162334A EP 08162334 A EP08162334 A EP 08162334A EP 2025484 A1 EP2025484 A1 EP 2025484A1
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EP
European Patent Office
Prior art keywords
wood
binder
drying
fibers
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08162334A
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German (de)
English (en)
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EP2025484B1 (fr
Inventor
Heinz B. Mader
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGM Mader GmbH
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AGM Mader GmbH
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Filing date
Publication date
Application filed by AGM Mader GmbH filed Critical AGM Mader GmbH
Priority to PL08162334T priority Critical patent/PL2025484T3/pl
Publication of EP2025484A1 publication Critical patent/EP2025484A1/fr
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Publication of EP2025484B1 publication Critical patent/EP2025484B1/fr
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/04Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres

Definitions

  • the present invention relates to a method for producing a shaped body or a component, in particular for the construction or furniture industry. Furthermore, the invention relates to a molding composition for producing a molded article, such a molded article, and a component for fire protection of construction or furniture parts.
  • fastening elements for connecting the wooden components are provided in the area of the connection point.
  • fastening elements for connecting the wooden components are provided in the area of the connection point.
  • nail plates or nail binder plates can be used for this purpose.
  • Such nail plates usually have a support plate made of steel with attached nail elements.
  • the invention has for its object to provide measures by means of which universally applicable moldings or components for the construction and furniture industry can be formed, which preferably have improved properties in terms of fire protection and / or the source protection.
  • a molded body or component and a molding compound intended for this purpose should be specified and manufactured for this purpose.
  • a method for producing a shaped body in particular for the construction or furniture industry, provided in which a mixture of fibers, chips and / or powder is mixed with a binder and is processed by drying to form a molding material, wherein the Forming composition after drying has a moisture content of about 2 wt .-% to about 20 wt .-% and is molded from the molding composition of the shaped body at a temperature of about 50 ° C to about 250 ° C.
  • the residual moisture contained in the still moist molding composition after mixing in a moisture content of about 2 wt .-% to about 20 wt .-% is meant that the matched to this moisture content binder in the molding material is not yet "activated” and is activated only at later temperatures at a temperature of about 50 ° C to about 250 ° C.
  • the adhesive forces provided by the binder exert their effect and hold the batch-binder mixture together. It has been found that in order to activate the binder, a temperature in the said temperature range is suitable, since at this temperature, in particular with a copolymer-containing binder of this copolymer can be activated in a suitable manner.
  • the process of drying to obtain the moisture content of from about 2% to about 20% by weight, and molding of the molding composition at a temperature of from about 50 ° C to about 250 ° C achieved the above synergistic effect.
  • the temperature range to be selected for shaping, for example by means of pressing is selected according to the composition of the batch. For example, a higher temperature can be used for chipboard than for fiberboard.
  • tests with particleboard have shown that a pressing temperature of about 200 ° C with a pressing time of 2 min. is suitable, provided that in this period the temperature in the core region of the molding body does not exceed about 150 ° C.
  • a lower temperature of up to about 180 ° C. is possible with fiberboards, in particular with a mineral fiber base.
  • the mixture is mixed with a water-containing and thus "wet" binder, whereby quasi a moist mass or a moist pulp is formed.
  • the constituents of the batch that is to say the fibers, chips and / or the powder, are at least partially wetted with the binder. This can lead to an impregnation of at least part of the batch constituents.
  • a swelling-inhibiting effect can be achieved. This is particularly advantageous in the case of wood chips, which swell strongly without such impregnation by the binder.
  • a certain proportion of mineral fibers are provided for the mixture, since they do not absorb water.
  • a particular source protection can be effected in particular by selecting the mineral fiber content.
  • such mineral fibers also have a fire-retardant effect and are therefore also advantageous in terms of fire protection aspects.
  • dry mass forms a kind of intermediate, which is then dried to obtain the molding material.
  • This preferably granular, substantially dry molding material may also be referred to as dry mass.
  • dry is understood to mean a certain residual moisture inherent in particular wood fibers. In a preferred embodiment, this residual moisture can be at least partially reduced at the wet wetted sites of the wet mass in the drying process.
  • the binder contained in the molding composition is substantially water-insoluble, in particular because it has not yet been "activated" by means of temperature.
  • the activation of the binder can then take place by the shaping process for shaping the shaped body from this molding composition, preferably by hot pressing.
  • a resin-based binder in particular a synthetic resin, is used.
  • a suitable source protection can be achieved, which means that the swelling is greatly reduced and thus the longevity is increased.
  • kaolin may be added.
  • an at least fire-retardant and / or at least one swelling-inhibiting effect of the molding compound and thus of the finished molding can be achieved.
  • This is preferably done, as already indicated above, by adding mineral fibers to the mixture. Such mineral fibers are less prone to swelling. Further, the binder impregnates the mineral fibers. Furthermore, by means of the mineral fibers at least a fire retardant effect can be achieved.
  • the term "at least fire-retardant" in the definition of the shaped body and / or the component defined below is to be understood in the sense of the present invention that the shaped body or the component is formed from a building material, material, material or composition which is at least hardly inflammable within the meaning of class B1 of DIN 4102 Part 1.
  • the molded body or the component also meet the fire protection requirements of higher class A, A1 or A2, that is, for example, be formed from non-combustible material.
  • such a shaped body or the component fulfills the requirements of the fire resistance class F30 or the higher requirements of the fire resistance classes F60 to F180.
  • the molded body or the component can fulfill its function in case of fire for at least 30 minutes (class F30) or depending on the material used longer.
  • a component is at least 30 minutes to the extent sustainable that people in it leave the building or can be evacuated and more time for deletion attempts.
  • the shaped body is molded from the molding compound at a temperature of about 80 ° C to about 220 ° C, preferably at a temperature of about 100 ° C to about 200 ° C.
  • the molding composition after drying has a moisture content of about 5 wt .-% to about 12 wt .-%, preferably from about 7 wt .-% to 10 wt .-%, on.
  • the shaped body is shaped from the molding compound such that the shaped body has a residual moisture content of approximately less than 10% by weight, preferably of approximately less than 5% by weight. This reduction of the moisture content can be achieved for example by hot pressing.
  • the binder has at least one component from the group comprising acrylic, copolymer, styrene and water.
  • a binder that contains the components acrylic, copolymer and water. Further advantageous is a binder with a weight fraction of acrylic, styrene and / or copolymer of about 50 to 75 wt .-% and a weight proportion of water of about 25 wt .-% to about 50 wt .-%.
  • the component acrylic is preferably in the form of acrylic resin, preferably as a modified acrylic resin.
  • the binder comprises a modified acrylate-styrene copolymer emulsion. Such an emulsion is available under the trade name NeoCryl (for example NeoCryl XK series).
  • NeoCryl for example NeoCryl XK series
  • the mixture comprises mineral fibers, wood fibers, wood flour and / or wood chips. It is also possible to add additives such as kaolin, graphite and / or mica.
  • the blend comprises from about 25% to about 50% by weight wood fibers, from about 0% to about 25% by weight mineral fibers, and from about 50% to about 65% by weight. Binder.
  • the blend may comprise about 50% to about 65% by weight wood chips, about 0% to about 10% by weight wood flour, and about 35% to about 50% binder by weight
  • the blend may contain from about 35% to about 50% by weight mineral fibers, from about 0% to about 15% by weight graphite and / or mica, and from about 50% to about 65% by weight. -% binder.
  • the use of the abovementioned constituents constitutes a cost-effective and easily manageable measure, since the associated raw materials are available in sufficient form, for example as residual or waste materials, and / or are produced for recycling in recycling processes.
  • the associated raw materials are available in sufficient form, for example as residual or waste materials, and / or are produced for recycling in recycling processes.
  • a wood-like structure of the molding can be achieved, resulting in versatile applications in the construction or furniture industry.
  • the molding compound can be comminuted, for example by grinding or shredding.
  • the crushing is preferably carried out after drying.
  • batch components such as chips can be broken. The moisture from the chips can enter or leave these fractures.
  • the molding compound is dried at a temperature of up to about 100 ° C, preferably at a temperature of up to about 50 ° C, for example by means of hot air.
  • the shaped body is formed by extruding or pressing the molding material.
  • the pressing or hot pressing for example, the above temperatures are used.
  • the molding material is introduced into a pressing tool and pressed at a predetermined temperature over a predetermined period of time at a predetermined pressure.
  • the molding compound is pressed at a pressure of about 20 to 50 bar.
  • the molding compound is pressed at a temperature of about 100 ° C to about 200 ° C.
  • a plate-shaped molded body is formed. It is advantageous if the molding compound is pressed for a period of at least one minute.
  • a plate can serve as a fire protection board.
  • any shape, as they are known in the construction or furniture industry, for the molding be provided.
  • the shape may, for example, be directed to a component to be covered or covered, in particular a component in the sense of a fastening element.
  • a molding composition for producing a shaped body in particular the shaped body according to claim 1, proposed, characterized by a mixture of a mixture of fibers, chips and / or powder and a binder, wherein the molding composition after drying the mixture a Moisture content of about 2 wt .-% to about 20 wt .-%.
  • the mixture comprises or consists of mineral fibers and / or powder and a binder.
  • the molding composition has a moisture content of about 5 wt .-% to about 12 wt .-%, preferably from about 7 wt .-% to about 10 wt .-%, on.
  • a method for producing a component in particular for fire protection in the connection of components, is proposed to solve the above-mentioned problem, in which a molded body is pressed onto a support body, so that the support body and the molded body positively and / or materially connected to each other become.
  • the shaped body is pressed onto the supporting body such that at least one area of the shaped body is pressed into an opening of the supporting body.
  • the shape of the shaped body can be adapted to the shape of the supporting body.
  • the support body comprises a plurality of openings or recesses, in which case a positive connection can then be achieved at several points.
  • a component in particular a perforated plate, inserted into a mold and the molded body introduced into the mold and pressed onto the support body such that the molded body is connected to the support body positively and / or cohesively as a support body.
  • the molded body can be introduced into the mold in already substantially consolidated form or else in the form of the above-mentioned molding compound.
  • the mold can be closed after inserting the support body or component and then filled the molding material in the closed mold into a corresponding cavity.
  • the shaped body for example in the form of a plate, placed on the support body or the component and then the mold getting closed.
  • the shaped body When introducing the shaped body, it is preferably provided that the shaped body has approximately 1.5 to 3 times the volume of the subsequent volume of the shaped body after completion of the pressing process.
  • the molded body to be connected to the support body is produced according to one of claims 1 to 11.
  • This component comprises a support body and a molded body, wherein the support body and molded body by means of the above-mentioned method for producing a component in which a shaped body is pressed onto a support body, so that the support body and the molded body are positively connected and / or cohesively connected to each other, processed ,
  • the support body is a perforated plate and the molded body is a fire protection plate, which is positively and / or materially connected to the support plate.
  • the support body is designed as a perforated plate.
  • a plurality of holes, openings or openings is provided in the perforated plate.
  • the above-described molding compound, the molded body and the component are preferably made of an at least fire-retardant and / or at least swelling-inhibiting material or such a material composition.
  • the molding or the molding compound may consist of at least fire-retardant material, that is to say be at least flame retardant according to the class B1 of the standard DIN 4102 Part 1. Reference is made to the above statements.
  • the molded body or the component meets the requirements of the fire resistance class F30, that is holds in case of fire stood for at least 30 minutes.
  • the higher requirements of the fire resistance classes F60 to F180 can also be met.
  • it is already of great advantage if a supporting structure or a building is at least 30 minutes to the extent that persons located therein leave the building or can be evacuated and more time for deletion attempts exists.
  • the above-mentioned methods for producing a molded article and for producing a component may be combined with each other.
  • the molded body can first be produced and then connected to the support body for further production of the component.
  • Fig. 1 shows a wooden support structure, wherein a component 10 according to the invention is provided for fire protection of the connection of components 12 in the form of five wooden components.
  • This component 10 comprises the wooden components 12 on both sides.
  • the component 10 comprises, as a supporting body 20, a perforated plate and, as a shaped body 50, a protective plate in the form of a fire protection plate.
  • This perforated plate 20 comprises holes or openings 30 arranged adjacent to one another in a plurality of rows.
  • the openings 30 can serve at least in partial regions of the perforated plate 20 for the passage of fastening elements 32 in order to protect the components 12 by means of the component 10.
  • the support plate 20 comprises an inner side 22, an outer side 24 and a side surface 26.
  • the outer side 24 faces the timber components 12 in the assembled state.
  • the inside 22 is facing away from the wooden components 12.
  • the side or end surface 26 extends circumferentially of the support plate 20 circumferentially.
  • the protective plate 50 rests on the inside 22 of the support plate 20 and is positively connected to the support plate 20.
  • the protective plate 50 is preferably formed from a structure comprising mineral fibers and binder and has a thickness of about 1 mm to about 20 mm, preferably from about 5 mm to about 12 mm.
  • This protective plate 50 meets the requirements of building materials class B1 of DIN 4102 Part 1 requirements.
  • the wooden support structure according to Fig. 1 in which several wooden components 12 are connected to each other by means of a nail binder plate, keep in case of fire for at least 30 minutes.
  • a swelling-inhibiting effect whereby the protective plate 50 also causes swelling protection.
  • the protective plate 50 in the region of a plurality or all openings 30 of the support plate 20 has a projection 52 which projects into the respective opening 30 for the positive connection of the protective plate 50 and the support plate 20.
  • the respective projection 52 may have a height that is less than, greater than, or equal to the depth of the associated opening 30. In Fig. 4 the height of the projections is slightly smaller than the depth of the opening 30 or substantially corresponds to the depth of the opening 30th
  • a mixture of fibers, chips and / or powder is mixed with a binder and processed by drying to a molding compound. After drying, the molding composition has a moisture content of about 2 wt .-% to about 20 wt .-%. From this "dried" molding compound, the molded body 50 is then molded at a temperature of about 50 ° C to about 250 ° C. In tests, good results were achieved at a temperature of about 80 ° C to about 220 ° C. The best results were obtained in experiments at temperatures of about 100 ° C to about 200 ° C.
  • the temperature range to be selected for shaping, for example by means of pressing, is selected according to the composition of the batch. For example, a higher temperature can be used for chipboard than for fiberboard. For example, tests with particleboard have shown that a pressing temperature of about 200 ° C with a pressing time of 2 min. is suitable, provided that in this period, the temperature in the core region of the molding does not exceed about 150 ° C. On the other hand, a lower temperature of up to about 180 ° C. is possible with fiberboards, in particular with a mineral fiber base.
  • the range of moisture content of the molding composition after drying is in the range of about 5% to about 12%, preferably in the range of about 7% to about 10%, by weight.
  • the mixture comprises as constituents substantially from about 25% to about 50% by weight wood fibers and from about 0% to about 25% by weight mineral fibers.
  • the blend comprises about 50% to about 65% by weight wood chips and about 0% to about 10% by weight wood flour.
  • the mixture according to variant 3 comprises about 35 wt .-% to about 50 wt .-% mineral fibers and about 0 wt .-% to about 15 wt .-% graphite and / or mica.
  • a composition comprising the constituents acrylic, copolymer and water is added to the respective mixture as binder.
  • a binder a modified acylate-styrene copolymer emulsion (available under the trade name "NeoCryl XK series") having a weight fraction of acylate, styrene and copolymer of about 50 wt .-% to about 75 wt .-% and a Weight of water from about 25 wt .-% to about 50 wt .-% are used.
  • Mixture and Binders are then mixed in a mixing device in the cold state until a moist mass or a slurry is obtained.
  • This "wet" mass is then dried in the variants 1 and 3 at a temperature of up to about 50 ° C and then comminuted into particles having a maximum size or maximum length of about 1 mm. This crushing can be done by shredding or grinding.
  • Variant 2 is also a drying process, but not the comminution process, since the chips are already present in sufficiently small particle size.
  • the molding compound now in the form of a dry powder or in the form of dry chips is introduced into a mold.
  • about 1.5 to 2 times the volume of molding compound in comparison to the later obtained after the pressing process volume of the molding material
  • the pressing operation is performed.
  • the duration of the pressing process is selected such that the thickness of the subsequent shaped body 50 is estimated to be at least one minute.
  • the molded body 50 can be removed from the mold.
  • the cavity of the mold is designed accordingly, so that a plate-shaped molded body 50 is malleable.
  • the molded body 50 produced is plate-shaped and represents the protective plate 50 shown in the figures.
  • a pressing tool is provided. After opening the pressing tool, the perforated plate 20 is inserted into the pressing tool. Subsequently, the shaped body 50 is placed on the inner side 22 of the perforated plate 20. After closing the pressing tool, the protective plate 50 is pressed onto the perforated plate 20 over a predetermined period of time and with a predetermined pressing pressure in such a way that the perforated plate 20 and the protective plate 50 are connected to one another in a form-fitting and / or cohesive manner.
  • the cohesive connection can be achieved on the one hand by a corresponding nature of the molding compound or the molding or by a subsequent application of an adhesive layer on the inside 22 or the protective plate 50.
  • the form-fitting connection is achieved in that areas of the molded body 50 located in the region of the openings 30 during pressing are pressed into the respective opening or recess 30 of the support plate 20. In this way, the projections 52 are formed. Due to the thereby achieved positive connection between the perforated plate 20 and the protective plate 50 but can be dispensed with in principle an additional cohesive connection.
  • the at least fire-retardant and / or at least swelling-inhibiting component 10 thus formed is thus protected in such a case on the fireproofed outside with the molded body 50 (protective plate), that this compound is maintained even in case of fire over a longer period.
  • the molded body 50 protective plate
  • Fig. 5 shows an enlarged view of the detail V from Fig. 2 .
  • the protective plate 50 is pressed onto the perforated plate 20.
  • the projections 52 extend into several or all openings 30. In this way, a positive connection of the perforated plate 20 and the protective plate 50 is achieved.
  • assembled state according to Fig. 5 is located on the outside of the protective plate 50, the perforated plate 20. In case of fire prevents the protective plate 50 due to their good fire retardant effect and on the perforated plate 20 that high temperatures are registered in the components 12.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)
  • Snaps, Bayonet Connections, Set Pins, And Snap Rings (AREA)
EP08162334A 2007-08-14 2008-08-13 Procédé de fabrication d'un corps de formage, en particulier pour l'industrie de la construction ou du mobilier Not-in-force EP2025484B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08162334T PL2025484T3 (pl) 2007-08-14 2008-08-13 Sposób wytwarzania kształtki, zwłaszcza dla przemysłu budowlanego lub meblarskiego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007038408A DE102007038408B4 (de) 2007-08-14 2007-08-14 Verfahren zur Herstellung eines Formkörpers, insbesondere für die Bau- oder Möbelindustrie, und Formmasse zur Herstellung eines Formkörpers

Publications (2)

Publication Number Publication Date
EP2025484A1 true EP2025484A1 (fr) 2009-02-18
EP2025484B1 EP2025484B1 (fr) 2011-02-02

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EP08162334A Not-in-force EP2025484B1 (fr) 2007-08-14 2008-08-13 Procédé de fabrication d'un corps de formage, en particulier pour l'industrie de la construction ou du mobilier

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EP (1) EP2025484B1 (fr)
AT (1) ATE497432T1 (fr)
DE (2) DE102007038408B4 (fr)
PL (1) PL2025484T3 (fr)

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US8663785B2 (en) 2010-01-15 2014-03-04 Valinge Innovation Ab Fibre based panels with a decorative wear resistance surface
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US8349234B2 (en) 2010-01-15 2013-01-08 Ceraloc Innovation Belgium Bvba Fibre based panels with a decorative wear resistance surface
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AT509429B1 (de) * 2010-01-20 2016-09-15 Erema Verfahren zur herstellung eines mit längeren fasern gefüllten polymeren materials
RU2526277C2 (ru) * 2010-01-20 2014-08-20 Эрема Энджиниринг Рисайклинг Машинен Унд Анлаген Гезелльшафт М.Б.Х. Способ получения полимерного материала, наполненного длинными волокнами
WO2011088487A1 (fr) * 2010-01-20 2011-07-28 Erema Engineering Recycling Maschinen Und Anlagen Gesellschaft M.B.H. Procédé de fabrication d'une matière polymère chargée par des fibres plus longues
AT509429A3 (de) * 2010-01-20 2016-06-15 Erema Verfahren zur herstellung eines mit längeren fasern gefüllten polymeren materials
JP2013517159A (ja) * 2010-01-20 2013-05-16 エレマ エンジニアリング リサイクリング マシネン ウント アンラーゲン ゲゼルシャフト ミット ベシュレンクテル ハフトフング 長い繊維を添加したポリマー材料の製造方法
CN102712101A (zh) * 2010-01-20 2012-10-03 奥地利埃瑞玛再生工程机械设备有限公司 用长纤维填充的聚合物材料的制备方法
US10899166B2 (en) 2010-04-13 2021-01-26 Valinge Innovation Ab Digitally injected designs in powder surfaces
US10344379B2 (en) 2010-04-13 2019-07-09 Valinge Innovation Ab Powder overlay
US8480841B2 (en) 2010-04-13 2013-07-09 Ceralog Innovation Belgium BVBA Powder overlay
US9296191B2 (en) 2010-04-13 2016-03-29 Valinge Innovation Ab Powder overlay
US10315219B2 (en) 2010-05-31 2019-06-11 Valinge Innovation Ab Method of manufacturing a panel
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CN102528886A (zh) * 2010-12-13 2012-07-04 中国建筑材料科学研究总院 具电磁波吸收功能的复合刨花板及其制备方法
CN102528886B (zh) * 2010-12-13 2014-03-26 中国建筑材料科学研究总院 具电磁波吸收功能的复合刨花板及其制备方法
US10214913B2 (en) 2011-04-12 2019-02-26 Valinge Innovation Ab Powder based balancing layer
US9085905B2 (en) 2011-04-12 2015-07-21 Valinge Innovation Ab Powder based balancing layer
US8728564B2 (en) 2011-04-12 2014-05-20 Valinge Innovation Ab Powder mix and a method for producing a building panel
US11046063B2 (en) 2011-04-12 2021-06-29 Valinge Innovation Ab Powder based balancing layer
US12179392B2 (en) 2011-04-12 2024-12-31 Välinge Innovation AB Method of manufacturing a layer
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US8993049B2 (en) 2012-08-09 2015-03-31 Valinge Flooring Technology Ab Single layer scattering of powder surfaces
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EP2025484B1 (fr) 2011-02-02
DE102007038408B4 (de) 2011-04-21
PL2025484T3 (pl) 2011-07-29
ATE497432T1 (de) 2011-02-15
DE502008002517D1 (de) 2011-03-17

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