EP2028725B1 - Pont de connecteur enfichable à broche creuse - Google Patents

Pont de connecteur enfichable à broche creuse Download PDF

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Publication number
EP2028725B1
EP2028725B1 EP08162503A EP08162503A EP2028725B1 EP 2028725 B1 EP2028725 B1 EP 2028725B1 EP 08162503 A EP08162503 A EP 08162503A EP 08162503 A EP08162503 A EP 08162503A EP 2028725 B1 EP2028725 B1 EP 2028725B1
Authority
EP
European Patent Office
Prior art keywords
plug
region
bridge
hollow
pin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08162503A
Other languages
German (de)
English (en)
Other versions
EP2028725A1 (fr
Inventor
Udo Kazmierczak
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to PL08162503T priority Critical patent/PL2028725T3/pl
Publication of EP2028725A1 publication Critical patent/EP2028725A1/fr
Application granted granted Critical
Publication of EP2028725B1 publication Critical patent/EP2028725B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02—Contact members
    • H01R13/04—Pins or blades for co-operation with sockets
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/405—Securing in non-demountable manner, e.g. moulding, riveting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00—Two poles

Definitions

  • the present invention relates to a connector bridge with a base plate and with at least one base plate penetrating plug hollow pin. Furthermore, the invention relates to a plug hollow pin for receiving in a connector bridge, comprising a socket-side plug-in area, a fixable in the connector bridge holding area and a connection area for a power cord.
  • a known such connector bridge including a corresponding pin is in the WO 03/092123 A1 described.
  • This connector bridge of the socket side open cavity of the hollow pin is provided with a seal against Grundplattenmasseneindringen in the connector bridge production.
  • the hollow pin of the known connector bridge is bent from a stamped and / or embossed sheet metal piece and thus represents a so-called stamped or stamped bent part.
  • WO 03/092123 A1 is also described the function of a connector bridge of the type mentioned. It is a part of a power plug, in which the connection between the contacts to be inserted into the socket, in particular the plug pins, on the one hand and the stripped strands of a power cord on the other hand takes place.
  • the plug bridge encloses the pins in the proper electrical alignment for the correct geometric alignment and has on the side of the Litzenan gleiches connection options, such as Crimperiel for crimping with the lines, Lötfahen, insertion crimp or screw or similar other elements on.
  • the cited document also describes a part of the problem associated with the use of hollow pins in known connector bridges.
  • a hollow pin in comparison with a pin, whose shape is turned from solid, is advantageous in the conventional encapsulation of the hollow pin connector contacts with the plug bridge forming due to a lower cost of materials and a technologically less complex manufacturing and weight savings
  • plastic is disadvantageously the possibility that plastic material penetrates into the cavity of the connector pin. Since, however, according to the current safety regulations no plastic material of the plug bridge may penetrate into the cavity of the plug pin, there is no way to equip waterproof plug with hollow pin contacts. Characterized in that the socket side open cavity according to the WO 03/092123 A1 of the hollow pin is provided with a seal, this problem should be remedied.
  • the known technical solution can not prevent water or moisture from penetrating into the interior of the socket-side part of the hollow pin and there causes corrosion, which also put a long-term stability of the plug and thus its usability in outdoor areas, in wet rooms and the like in question can.
  • no complete roundness or dimensional stability is achieved in cross section by a stamped or stamped bent part as a pin of the known type due to the presence of the longitudinal seam resulting from the production, which can lead to difficulties when plugging.
  • the present invention has for its object to provide a connector bridge and a plug hollow pin of the type mentioned, with or with the technologically little complex manner, the functionality and long-term stability of a equipped with these parts connector can be increased.
  • the plug hollow pin is made as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, Einsteckspitze, at least partially as a deep-drawn or extruded part.
  • the deep drawing is according to the definition of DIN 8584 a train-pressure-forming a sheet metal blank in a hollow body open on one side or an already preferred hollow body in such a smaller cross-section, without the sheet thickness is deliberately changed.
  • the former method is the classic and most widely used variant, wherein the pressing force necessary for forming is conducted by means of a punch on the bottom of the deep-drawn part to be produced on the bottom rounding and the side part (flange) in the actual forming area, which is located between a draw ring and a hold-down.
  • the forming takes place by radial tensile stress and thereby caused tangential compressive stresses.
  • Extrusion is according to DIN 8583 a pressure-forming process in which a massive forming of a blank takes place, as a result of a single or multi-stage manufacturing process, a solid body or - as provided according to the invention - a hollow body can arise.
  • the material is made to flow under the action of a high pressure.
  • a stamp pushes the blank through a shaping, reduced in cross-section, tool opening - a die.
  • This forming process can be carried out at room temperature - in this case one speaks of cold extrusion presses - or after a heating of the blank, which is then referred to as a semi-warm extrusion or hot extrusion.
  • a so-called cupping can be used preferably as cold extrusion.
  • a high dimensional accuracy and surface quality can be achieved.
  • the base plate of the connector bridge according to the invention can be cast and / or sprayed in a conventional manner, so that the plug hollow pin according to the invention - or as in a connector usual two plug hollow pins - twist-proof and secure in the plate fastened or secured / are.
  • plug hollow pins 3 are provided, which according to the invention are each made, at least in part, as a deep-drawn part or as a extruded part. It can also be provided that the plug hollow pin 3 is made by deep drawing or extrusion with subsequent forming and / or embossing.
  • the base plate 2 may preferably be a cast and / or molded part.
  • the plug hollow pin 3 according to the invention, the in 4 and 5 is shown as a single part, has according to the function and location of its parts on a plug-side plug-in area 4, a fixable in the connector bridge 2 holding area 5 and a connection area 6 for a power cord.
  • the plug hollow pin 3 is formed as a seamless, one-sided open hollow cylinder with other closed, in particular rounded, plug-in 4a.
  • the plug bridge 2 is in particular part of a so-called non-re-connectable power plug, which forms a structural unit with a power cord whose components must be separated from each other without damage either by hand or using a tool.
  • the insertable into a socket contacts, a plug or a connector bridge 2, with the plug hollow pins 3 according to the invention in a conventional manner also called, in particular offset by 90 ° relative to the plane of the plug hollow pins 3 ground grounding strap exhibit.
  • connection area 6 for the power cord the attachment of the stripped strands of the cable, for which, for example, crimping, soldering or screwing can be provided.
  • the plug hollow pin 3 should be made at least in its plug socket side protruding from the base plate 2 plug-in area 4 as a deep-drawn or extruded part.
  • the holding region 5 and / or the connection region 6 for the power cable can additionally or alternatively be designed as a forming and / or embossing part.
  • a holding portion 5 which has a relation to the outer diameter D4 of the plug-in area 4 reduced outer diameter D5 at a concave curvature 7 generated by deformation.
  • this holding region 5 provided in particular by embossing - bead-like depressions or marked with the reference numeral 8 ribs.
  • the base plate 2 of the connector bridge 1 surrounds the plug hollow pins 3 in the correct geometric alignment for the respective electrical standard, in which the plug hollow pin 3 with its the base plate 2 penetrating holding portion 5 from the material by a positive and material-locking composite the base plate 2 is encapsulated or encapsulated, a mutual attachment is achieved, which reliably prevents a rotation or axial displacement of the plug hollow pin 3 according to the invention.
  • the cross section of the plug hollow pin 3 according to the invention is not limited to a circular design, but could also be formed by a rectangular shape.
  • the base plate 2 can - as in Fig. 1 to 3 shown - in an advantageous training z. B. be provided that formed in particular hook-shaped Auszieh Anlagensmaschine 9 for cable holder or attached.
  • connection region 6 of the plug hollow pin 3 can, as shown, be embodied at least in regions as a funnel 6a, wherein in particular a maximum outer diameter D6 of the funnel 6a is greater than a maximum outer diameter D4 of the plug region 4 and a maximum outer diameter D5 of the holding region 5
  • This shape design is of technological importance insofar as it makes it possible, according to the invention, to produce hollow plug pins 3 produced in a metal sheet by deep drawing and subsequent shaping and / or embossing in the region of the outside diameter D6 from the metal sheet punch.
  • the funnel 6a can serve as an insertion and fastening aid for the cable ends to be connected.
  • the male plug pin 3 according to the invention is designed as a two-part mounting part.
  • connection region 6 is formed.
  • the latter is designed as a plug part, in particular as a flat plug 6b, which forms the second component of the mounting part, while the plug-in region 4 and the holding region 5 form the first component.
  • the tab 6b has a plug-in section 61 running substantially in the direction of the longitudinal axis XX of the straightener hollow pin 3 and a fastening section 62 bent at right angles thereto.
  • the mounting portion 62 is crimped with the holding portion 5 of the plug hollow pin 3, wherein the holding portion 5 engages with a diameter-narrowed portion 51 located in an attachment portion 62 opening 63, over which a bead 52 is formed.
  • the present invention is not limited to the illustrated embodiment, but includes all means and measures in the sense of the invention equally effective. So it falls for example - as mentioned - also within the scope of the invention, when the plug hollow pin is not round.
  • the term hollow cylinder therefore also includes a design as a hollow prism.
  • the for the diameter of the individual axially (longitudinal axis XX) successive areas of the plug hollow pin according to the invention - plug-in area 4, holding area 5, connection area 6 - described geometric relations are then corresponding to the z.
  • the connection of the connection region 6 can be made on a clamp, a spring or by means of a thread without departing from the scope of the invention.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Panels For Use In Building Construction (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Claims (13)

  1. Pont de connecteur enfichable (1) doté d'une plaque de base (2) et d'au moins une broche creuse (3) traversant cette plaque de base (2), qui est conçue sous forme de cylindre creux sans soudure et ouvert d'un côté avec pointe d'enfichage fermée sur l'autre côté et présente une zone d'enfichage (4) côté prise, une zone de retenue (5) pouvant être fixée dans la plaque de base (2) et une zone de raccordement (6) pour un câble secteur, au moins la zone d'enfichage (4) et la zone de retenue (5) formant un composant fabriqué sous forme de partie emboutie ou de partie extrudée,
    caractérisé en ce que la zone de retenue (5) emboutie ou extrudée présente une courbure (7) concave générée par déformation avec un diamètre extérieur (D5), réduit par rapport au diamètre extérieur (D4) de la zone d'enfichage (4), où sont disposées des cavités et des nervures (8) en forme de moulures générées par estampage.
  2. Pont de connecteur enfichable (1) selon la revendication 1, caractérisé en ce que la plaque de base (2) est coulée et/ou injectée.
  3. Pont de connecteur enfichable (1) selon la revendication 1 ou 2, caractérisé en ce que la broche creuse du connecteur (3) est surmoulée ou refondue par le matériau de la plaque de base (2) dans sa zone de retenue (5) traversant la plaque de base (2) et fixée dans la plaque de base (2).
  4. Pont de connecteur enfichable (1) selon l'une quelconque des revendications 1 à 3,
    caractérisé en ce que la broche creuse du connecteur (3) est fabriquée dans sa zone de retenue (5) et/ou dans sa zone de raccordement (6) pour le câble secteur sous forme de pièce déformée et/ou de pièce estampée.
  5. Pont de connecteur enfichable (1) selon l'une quelconque des revendications 1 à 4,
    caractérisé en ce que les parties anti-arrachement (9) conçues en particulier sous forme de crochet pour la fixation des câbles sont conçues ou fixées sur la plaque de base (2).
  6. Pont de connecteur enfichable (1) selon l'une quelconque des revendications 1 à 5,
    caractérisé en ce que la zone de raccordement (6) de la broche creuse de connecteur (3) pour le câble secteur est conçue au moins par endroits comme entonnoir (6a).
  7. Pont de connecteur enfichable (1) selon la revendication 6, caractérisé en ce qu'un diamètre extérieur (D6) maximum de l'entonnoir (6a) est supérieur à un diamètre extérieur (D4) maximal de la zone d'enfichage (4) et à un diamètre extérieur (D5) maximal de la zone de retenue (5).
  8. Pont de connecteur enfichable (1) selon l'une quelconque des revendications 1 à 5,
    caractérisé en ce que la zone de raccordement (6) de broche creuse de connecteur (3) pour le câble secteur est conçue sous forme de partie de connecteur enfichable, en particulier sous forme de connecteur plat (6b).
  9. Pont de connecteur enfichable (1) selon l'une quelconque des revendications 1 à 8,
    caractérisé par une formation de la broche creuse de connecteur enfichable (3) sous forme d'une partie de montage constituée de deux composants.
  10. Pont de connecteur enfichable (1) selon la revendication 9,
    caractérisé en ce que les composants de la partie de montage sont bordés les uns avec les autres.
  11. Pont de connecteur enfichable (1) selon la revendication 9 ou 10,
    caractérisé en ce qu'un premier composant de la partie de montage est formé par la zone d'enfichage (4) et la zone de retenue (5) et un second composant par la zone de raccordement (6).
  12. Broche creuse de connecteur (3) pour le logement dans un pont de connecteur enfichable (2) selon l'une quelconque des revendications 1 à 11, qui est conçue sous forme de cylindre creux sans soudure, ouvert d'un côté, avec pointe d'enfichage fermée sur l'autre côté et présente une zone d'enfichage (4) côté prise, une zone de retenue (5) pouvant être fixée dans la plaque de base (2) et une zone de raccordement (6) pour un câble secteur, au moins la zone d'enfichage (4) et la zone de retenue (5) formant un unique composant fabriqué sous forme de partie emboutie ou de partie extrudée,
    caractérisée en ce que la zone de retenue (5) emboutie ou extrudée présente une courbure (7) concave générée par déformation avec un diamètre extérieur (D5) réduit par rapport au diamètre extérieur (D4) de la zone d'enfichage (4), où sont disposées des cavités et des nervures (8) en forme de moulures, générées par estampage.
  13. Broche creuse de connecteur enfichable (3) selon la revendication 12,
    caractérisée par une ou plusieurs des caractéristiques de la partie caractérisante des revendications 4 ou 6 à 11.
EP08162503A 2007-08-23 2008-08-18 Pont de connecteur enfichable à broche creuse Active EP2028725B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08162503T PL2028725T3 (pl) 2007-08-23 2008-08-18 Mostek wtykowy z wydrążonym kołkiem wtykowym

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE202007011813 2007-08-23
DE202007015161 2007-10-30
DE202007017752U DE202007017752U1 (de) 2007-08-23 2007-12-18 Steckerbrücke mit Steckerhohlstift

Publications (2)

Publication Number Publication Date
EP2028725A1 EP2028725A1 (fr) 2009-02-25
EP2028725B1 true EP2028725B1 (fr) 2010-10-13

Family

ID=40176255

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08162503A Active EP2028725B1 (fr) 2007-08-23 2008-08-18 Pont de connecteur enfichable à broche creuse

Country Status (4)

Country Link
EP (1) EP2028725B1 (fr)
AT (1) ATE484861T1 (fr)
DE (2) DE202007017752U1 (fr)
PL (1) PL2028725T3 (fr)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012002350A1 (de) * 2011-07-20 2013-01-24 Bals Elektrotechnik Gmbh & Co. Kg Kontaktelement für eine elektrische Steckverbindervorrichtung
DE202013101939U1 (de) * 2013-05-03 2013-05-15 Taller Gmbh Teil-massiver Hohlstift
DE102013208171B4 (de) * 2013-05-03 2022-09-08 Taller Gmbh Teil-massiver Hohlstift
CN116565602A (zh) * 2023-05-16 2023-08-08 宁波市海曙佳迪五金塑胶有限公司 一种英式空心注胶插脚结构、制造方法及应用

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009021491A2 (fr) * 2007-08-13 2009-02-19 Global Genius (Hong Kong) Limited Fiche de raccordement formée par un procédé de compression à l'état fondu

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2083716A (en) * 1980-07-29 1982-03-24 Ashley Accessories Ltd Electrical connector pins
DE128990T1 (de) * 1983-06-21 1985-05-09 Cemrep, La Bresse Elektrisch leitender stift fuer einen elektrischen stecker.
DE9114273U1 (de) * 1991-11-15 1992-03-05 Gem Machinery Ind. Co., Ltd., Lu-Chu, Kaohsiung Stecker mit speziell gestalteten Stiften
DE29601892U1 (de) * 1996-02-05 1996-04-04 Su, Tun-Li, Lu-Chu, Kaohsiung Steckerstruktur
DE10041516B4 (de) * 2000-08-24 2010-09-09 Harting Electric Gmbh & Co. Kg Elektrische Anschlußvorrichtung für hohe Ströme
DE10151990A1 (de) * 2001-10-22 2003-04-30 Taller Gmbh Zweiteiliger Steckerstift
DE10203171B4 (de) * 2002-01-28 2008-02-14 Friwo Gerätebau Gmbh Elektrischer Steckerstift mit elektrisch leitendem Kern in Fließpresstechnik und Verfahren zu seiner Herstellung
DE10218865A1 (de) 2002-04-26 2004-03-18 Taller Gmbh Steckerbrücke mit Hohlstift

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009021491A2 (fr) * 2007-08-13 2009-02-19 Global Genius (Hong Kong) Limited Fiche de raccordement formée par un procédé de compression à l'état fondu

Also Published As

Publication number Publication date
DE202007017752U1 (de) 2009-01-02
ATE484861T1 (de) 2010-10-15
DE502008001502D1 (de) 2010-11-25
EP2028725A1 (fr) 2009-02-25
PL2028725T3 (pl) 2011-04-29

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