EP2046145A2 - Geliertes nahrungsmittelprodukt und verfahren zur herstellung eines solchen produkts - Google Patents
Geliertes nahrungsmittelprodukt und verfahren zur herstellung eines solchen produktsInfo
- Publication number
- EP2046145A2 EP2046145A2 EP07823324A EP07823324A EP2046145A2 EP 2046145 A2 EP2046145 A2 EP 2046145A2 EP 07823324 A EP07823324 A EP 07823324A EP 07823324 A EP07823324 A EP 07823324A EP 2046145 A2 EP2046145 A2 EP 2046145A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixture
- hot
- gelling agent
- gelling
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 235000013305 food Nutrition 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims description 19
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 230000008569 process Effects 0.000 title description 8
- 239000000203 mixture Substances 0.000 claims abstract description 111
- 239000003349 gelling agent Substances 0.000 claims abstract description 75
- 235000013311 vegetables Nutrition 0.000 claims abstract description 37
- 235000013399 edible fruits Nutrition 0.000 claims abstract description 19
- 239000004615 ingredient Substances 0.000 claims abstract description 19
- 235000011389 fruit/vegetable juice Nutrition 0.000 claims abstract description 11
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 11
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 235000013336 milk Nutrition 0.000 claims abstract description 7
- 210000004080 milk Anatomy 0.000 claims abstract description 7
- 239000008267 milk Substances 0.000 claims abstract description 5
- 239000000499 gel Substances 0.000 claims description 34
- 239000002075 main ingredient Substances 0.000 claims description 28
- 230000002427 irreversible effect Effects 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 21
- 235000015927 pasta Nutrition 0.000 claims description 20
- 238000001816 cooling Methods 0.000 claims description 18
- 229920002472 Starch Polymers 0.000 claims description 16
- 235000019698 starch Nutrition 0.000 claims description 15
- 239000008107 starch Substances 0.000 claims description 13
- 239000000470 constituent Substances 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 9
- 238000004806 packaging method and process Methods 0.000 claims description 7
- 235000013351 cheese Nutrition 0.000 claims description 6
- 238000001125 extrusion Methods 0.000 claims description 6
- 229920000609 methyl cellulose Polymers 0.000 claims description 6
- 235000010981 methylcellulose Nutrition 0.000 claims description 6
- 235000010418 carrageenan Nutrition 0.000 claims description 5
- 229920001525 carrageenan Polymers 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 235000013365 dairy product Nutrition 0.000 claims description 5
- 235000013312 flour Nutrition 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 5
- 241001465754 Metazoa Species 0.000 claims description 4
- 235000013339 cereals Nutrition 0.000 claims description 4
- 235000014103 egg white Nutrition 0.000 claims description 4
- 210000000969 egg white Anatomy 0.000 claims description 4
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 claims description 3
- 108010082495 Dietary Plant Proteins Proteins 0.000 claims description 3
- 102000002322 Egg Proteins Human genes 0.000 claims description 3
- 108010000912 Egg Proteins Proteins 0.000 claims description 3
- 108010010803 Gelatin Proteins 0.000 claims description 3
- 229920000881 Modified starch Polymers 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 claims description 3
- 239000008273 gelatin Substances 0.000 claims description 3
- 229920000159 gelatin Polymers 0.000 claims description 3
- 235000019322 gelatine Nutrition 0.000 claims description 3
- 235000011852 gelatine desserts Nutrition 0.000 claims description 3
- 235000019426 modified starch Nutrition 0.000 claims description 3
- 239000001814 pectin Substances 0.000 claims description 3
- 229920001277 pectin Polymers 0.000 claims description 3
- 235000010987 pectin Nutrition 0.000 claims description 3
- 230000002441 reversible effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 239000010409 thin film Substances 0.000 claims description 3
- 235000013618 yogurt Nutrition 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 2
- 241001474374 Blennius Species 0.000 claims 1
- 239000000047 product Substances 0.000 description 37
- 238000009472 formulation Methods 0.000 description 14
- 238000001879 gelation Methods 0.000 description 12
- 235000018102 proteins Nutrition 0.000 description 7
- 235000010469 Glycine max Nutrition 0.000 description 6
- 244000068988 Glycine max Species 0.000 description 5
- 235000007264 Triticum durum Nutrition 0.000 description 5
- 241000209143 Triticum turgidum subsp. durum Species 0.000 description 5
- 235000010443 alginic acid Nutrition 0.000 description 5
- 229920000615 alginic acid Polymers 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 238000009928 pasteurization Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 150000002500 ions Chemical class 0.000 description 4
- FHVDTGUDJYJELY-UHFFFAOYSA-N 6-{[2-carboxy-4,5-dihydroxy-6-(phosphanyloxy)oxan-3-yl]oxy}-4,5-dihydroxy-3-phosphanyloxane-2-carboxylic acid Chemical compound O1C(C(O)=O)C(P)C(O)C(O)C1OC1C(C(O)=O)OC(OP)C(O)C1O FHVDTGUDJYJELY-UHFFFAOYSA-N 0.000 description 3
- 229940072056 alginate Drugs 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 235000019699 ravioli Nutrition 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 235000013912 Ceratonia siliqua Nutrition 0.000 description 2
- 240000008886 Ceratonia siliqua Species 0.000 description 2
- 244000000626 Daucus carota Species 0.000 description 2
- 235000002767 Daucus carota Nutrition 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- 244000061456 Solanum tuberosum Species 0.000 description 2
- 235000002595 Solanum tuberosum Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000679 carrageenan Substances 0.000 description 2
- 229940113118 carrageenan Drugs 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 description 2
- 235000013372 meat Nutrition 0.000 description 2
- 239000001923 methylcellulose Substances 0.000 description 2
- 229920001592 potato starch Polymers 0.000 description 2
- 235000012015 potatoes Nutrition 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 239000012465 retentate Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 230000001954 sterilising effect Effects 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000019465 surimi Nutrition 0.000 description 2
- 239000000230 xanthan gum Substances 0.000 description 2
- 229920001285 xanthan gum Polymers 0.000 description 2
- 235000010493 xanthan gum Nutrition 0.000 description 2
- 229940082509 xanthan gum Drugs 0.000 description 2
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 2
- 102000007469 Actins Human genes 0.000 description 1
- 108010085238 Actins Proteins 0.000 description 1
- 229920001817 Agar Polymers 0.000 description 1
- 241000093727 Berzelia alopecuroides Species 0.000 description 1
- 108010076119 Caseins Proteins 0.000 description 1
- 102000011632 Caseins Human genes 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 244000303965 Cyamopsis psoralioides Species 0.000 description 1
- 241000238557 Decapoda Species 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 108010028690 Fish Proteins Proteins 0.000 description 1
- 229920001202 Inulin Polymers 0.000 description 1
- 235000007688 Lycopersicon esculentum Nutrition 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 108010070551 Meat Proteins Proteins 0.000 description 1
- 102000014171 Milk Proteins Human genes 0.000 description 1
- 108010011756 Milk Proteins Proteins 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 102000003505 Myosin Human genes 0.000 description 1
- 108060008487 Myosin Proteins 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 240000004713 Pisum sativum Species 0.000 description 1
- 235000010582 Pisum sativum Nutrition 0.000 description 1
- 235000011552 Rhamnus crocea Nutrition 0.000 description 1
- 240000003768 Solanum lycopersicum Species 0.000 description 1
- 108060008539 Transglutaminase Proteins 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 241000482268 Zea mays subsp. mays Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000008272 agar Substances 0.000 description 1
- 238000005899 aromatization reaction Methods 0.000 description 1
- 235000013527 bean curd Nutrition 0.000 description 1
- 235000019658 bitter taste Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 159000000007 calcium salts Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 235000020247 cow milk Nutrition 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 244000013123 dwarf bean Species 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013601 eggs Nutrition 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 235000021331 green beans Nutrition 0.000 description 1
- 235000008216 herbs Nutrition 0.000 description 1
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 description 1
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 description 1
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- JYJIGFIDKWBXDU-MNNPPOADSA-N inulin Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)OC[C@]1(OC[C@]2(OC[C@]3(OC[C@]4(OC[C@]5(OC[C@]6(OC[C@]7(OC[C@]8(OC[C@]9(OC[C@]%10(OC[C@]%11(OC[C@]%12(OC[C@]%13(OC[C@]%14(OC[C@]%15(OC[C@]%16(OC[C@]%17(OC[C@]%18(OC[C@]%19(OC[C@]%20(OC[C@]%21(OC[C@]%22(OC[C@]%23(OC[C@]%24(OC[C@]%25(OC[C@]%26(OC[C@]%27(OC[C@]%28(OC[C@]%29(OC[C@]%30(OC[C@]%31(OC[C@]%32(OC[C@]%33(OC[C@]%34(OC[C@]%35(OC[C@]%36(O[C@@H]%37[C@@H]([C@@H](O)[C@H](O)[C@@H](CO)O%37)O)[C@H]([C@H](O)[C@@H](CO)O%36)O)[C@H]([C@H](O)[C@@H](CO)O%35)O)[C@H]([C@H](O)[C@@H](CO)O%34)O)[C@H]([C@H](O)[C@@H](CO)O%33)O)[C@H]([C@H](O)[C@@H](CO)O%32)O)[C@H]([C@H](O)[C@@H](CO)O%31)O)[C@H]([C@H](O)[C@@H](CO)O%30)O)[C@H]([C@H](O)[C@@H](CO)O%29)O)[C@H]([C@H](O)[C@@H](CO)O%28)O)[C@H]([C@H](O)[C@@H](CO)O%27)O)[C@H]([C@H](O)[C@@H](CO)O%26)O)[C@H]([C@H](O)[C@@H](CO)O%25)O)[C@H]([C@H](O)[C@@H](CO)O%24)O)[C@H]([C@H](O)[C@@H](CO)O%23)O)[C@H]([C@H](O)[C@@H](CO)O%22)O)[C@H]([C@H](O)[C@@H](CO)O%21)O)[C@H]([C@H](O)[C@@H](CO)O%20)O)[C@H]([C@H](O)[C@@H](CO)O%19)O)[C@H]([C@H](O)[C@@H](CO)O%18)O)[C@H]([C@H](O)[C@@H](CO)O%17)O)[C@H]([C@H](O)[C@@H](CO)O%16)O)[C@H]([C@H](O)[C@@H](CO)O%15)O)[C@H]([C@H](O)[C@@H](CO)O%14)O)[C@H]([C@H](O)[C@@H](CO)O%13)O)[C@H]([C@H](O)[C@@H](CO)O%12)O)[C@H]([C@H](O)[C@@H](CO)O%11)O)[C@H]([C@H](O)[C@@H](CO)O%10)O)[C@H]([C@H](O)[C@@H](CO)O9)O)[C@H]([C@H](O)[C@@H](CO)O8)O)[C@H]([C@H](O)[C@@H](CO)O7)O)[C@H]([C@H](O)[C@@H](CO)O6)O)[C@H]([C@H](O)[C@@H](CO)O5)O)[C@H]([C@H](O)[C@@H](CO)O4)O)[C@H]([C@H](O)[C@@H](CO)O3)O)[C@H]([C@H](O)[C@@H](CO)O2)O)[C@@H](O)[C@H](O)[C@@H](CO)O1 JYJIGFIDKWBXDU-MNNPPOADSA-N 0.000 description 1
- 229940029339 inulin Drugs 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 235000021239 milk protein Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000020477 pH reduction Effects 0.000 description 1
- 235000014594 pastries Nutrition 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 229940080237 sodium caseinate Drugs 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 235000013322 soy milk Nutrition 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000009974 thixotropic effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 102000003601 transglutaminase Human genes 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000000108 ultra-filtration Methods 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000015192 vegetable juice Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 229940100445 wheat starch Drugs 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
Definitions
- the present invention relates to a gelled food product and the method of manufacturing such a product.
- Patent EP 0472605 also discloses a method for preparing a sheet or part of a gelled sheet of food product, comprising the steps of passing a wet paste of edible substance having a nutritional value and comprising a gelling agent. on a rotating cylinder to form a sheet, and to initiate gelation of the gelling agent.
- This process requires, due to forming by rolling, either to have a relatively viscous paste, or when the water content is high and the fluid composition to have a very thick strip thickness, success is not guaranteed. Gelling takes place after rolling on a strip of necessarily large thickness so that the gelling time is relatively long and not compatible with industrial rates when gelling is obtained by reducing the temperature of the gelling agent.
- An object of the present invention is therefore to provide a gelled food product, that is to say, converted into a gel, by simple heat treatment namely elevation and temperature reduction to the exclusion of any chemical treatment and whose characteristics allow to give it the appearance of an irreversible, firm and elastic gel, in the form of a thin layer, properties identical to those obtained when using myofibrillar proteins as a gelling agent (case of the surimi stick for example) .
- Another object of the present invention is to provide a gelled food product whose characteristics allow industrial manufacture at acceptable rates.
- Another object of the present invention is to propose a process for manufacturing an easy-to-use gelled food product to be implemented online by simple displacement of the base composition of the product through zones of different pressure and temperature, said process r iss iss ission ion treatment steps of the surface of said product in particular by immersion or spraying.
- Another object of the present invention is to propose a method for manufacturing a food product that can be used on a composition with a low viscosity and whose implementation time of the different steps is compatible with an industrial production of the product. .
- low viscosity composition or mixture a composition or mixture sufficiently fluid to be extruded as a thin band but too fluid to be rolled.
- This low-viscosity composition or mixture therefore differs from thicker pastes (meat emulsions, pastry pastes, pasta, etc.) which are capable of being rolled.
- the subject of the invention is a gelled food product which, before shaping and packaging, is in the form of a flexible band, with a water content of at least 55%, free of myofibrillar proteins, characterized in that said strip is a thin-film extruded and irreversibly gelled strip, said strip having a thickness of between 0.5 and 5.0 mm, and preferably between 1.0 and 3.0 mm, this strip being formed of a mixture comprising at least one non-gelling hot-active main ingredient present in said mixture, at a concentration expressed as a percentage by weight relative to the total weight of the mixture of at least 50% and a concentration expressed as a percentage by dry weight in said mixture of at least 20% and a thermo-activatable gelling base containing at least one hot gelling agent and a cold gelling agent.
- Hot gelling agent an agent whose gelation is initiated by a temperature rise of the gelling agent
- cold gelling agent an agent whose gelation is initiated by the temperature reduction of the gelling agent
- thermo-activatable gelling base a composition containing at least one gelling agent whose gelling is initiated by a temperature variation in the direction of an elevation and / or reduction of the temperature of said agent as opposed to gelling compositions containing agents gelling agents such as alginate, whose gelation is initiated by ions;
- irreversible gel a gel, also called thermoirréversible, whose once gelled composition retains its firmness whatever the subsequent temperature variations to which the gel is subjected.
- the mixture from which the strip is obtained can be water content or high moisture content and low viscosity.
- low viscosity is meant a mixture whose viscosity is less than 20 Pa.s and preferably less than 10 Pa.s (viscosity measured using a RHEOLAB QC equipped with an ST22 finned geometry, a rotational speed of 100 revolutions per minute and at a temperature of 20 ° C.).
- the mixture forming the band has before gelling a viscosity less than 20 Pa.s, preferably less than 10 Pa.s.
- the main ingredient is present in raw or reconstituted form.
- thermo-activatable gelling base makes it possible to observe no casting during the activation of the gelation despite the fluidity of the mixture.
- the thin strip presentation allows gelation efficiency by simply raising the temperature for a very short time (less than 120 seconds). Indeed, thanks to this thin strip presentation, the core temperature of the strip can rise very rapidly allowing the use of a thermo-activatable gelling base with high production rates.
- the gelled food product obtained forms a non-thixotropic gel.
- the gelled product obtained is irreversibly gelled so that, for example, it can be subjected to a subsequent heat treatment.
- the hot gelling agent allows rapid gelation and brings firmness to the product through the creation of an irreversible three-dimensional network.
- the band thus becomes machinable (industrially manipulable).
- the cold gelling agent then ensures the cohesion of the gel formed during cooling by reinforcing the three-dimensional network and providing a certain elasticity. This cold gelling agent contributes to the final texture of said product, and in particular to its flexibility.
- the main ingredient comprises one or more constituent (s) chosen from the group consisting of vegetables, fruits, milks of animal origin, juice of origin plant, and their derivatives. It should be noted that in what precedes as in all that follows, the derivative term applies to each element of the group.
- the heat-activatable gelling agent comprises at least one irreversible hot gelling agent chosen from the group of gelling agents formed by egg white, isolates or concentrates of vegetable proteins, and milk proteins in particular. caseinates, and their derivatives, taken individually or in combination.
- the hot gelling agent comprises at least one irreversible hot gelling agent and at least one reversible type hot gelling agent preferably chosen from the group formed by methylcelluloses and their derivatives.
- the reversible type hot gelling agent is preferably chosen from gelling agents at a temperature below or close to 70 ° C. to allow rapid gelation.
- methylcelluloses which form firm-hot gels are thermoreversible so that their gel loses its firmness during cooling.
- these methyl celluloses and their derivatives are chosen preferentially in combination with a hot gelling leading to an irreversible gel because they possess the ability to gel quickly when the temperature rises above 50 0 C. On the other hand they contribute to the flexibility of the finished product after cooling.
- the cold gelling agent which can be activated by reducing the temperature, is chosen from the group of gelling agents formed by the extracts of algae, in particular carrageenans, gums, seed flours (carob, guar ..), pectins, gelatin and their derivatives, taken individually or in combination. It is noted that alginates can not be considered as a cold gelling agent since their gelling is initiated by ions.
- the gelling base is present in the mixture at a concentration expressed as a percentage by dry weight, relative to the total dry weight of said mixture of between 5.0 and 50.0% and at a concentration expressed as a percentage by weight relative to the total weight of the mixture, inclusive. between 1 and 15%.
- the mixture also contains at least one starchy material preferably chosen from the group formed by cereal flours, starches, modified starches and their derivatives.
- the starchy materials have a role of water retenter and act on the viscosity of the mixture thus favoring the process of forming the strip, by extrusion, and then the structuring of the product during cooling.
- the mixture forming the strip has a composition expressed as a percentage by dry weight relative to the total dry weight of said mixture, as follows:
- the main ingredient can be introduced into the mixture either in the form of a so-called wet product, or in the form of a dry product (for example pulverulent) and water to form a product in the mixture. wet said reconstituted coming to mix with the other ingredients of the mixture. For this reason, the concentration was expressed above as a percentage by dry weight or dry matter in the mixture.
- the blend forming the strip has a composition expressed as a percentage by weight based on the total weight of said mixture as follows: raw or reconstituted main ingredient 50.0 to 90.0% hot gelling 0.5 to 10.0% cold gelling 0.2 to 5.0% starch material 1, 5 to 20.0% other ingredients 0.0 to 40.0%
- the food product can be, after forming and packaging, in the form of sticks or mouthpieces or spring rolls or samosas or any equivalent product, obtained by folding, rolling, fodder and cutting of said strip. It can also be, after forming and packaging, in the form of pasta, such as tagliatelle, spaghetti, ravioli or any other form existing in the field of traditional pasta made with durum wheat semolina. Depending on the preservation method selected, this food product can be packaged in a tray, sachet, box or other, after a stabilization treatment, such as pasteurization or sterilization or freezing.
- a stabilization treatment such as pasteurization or sterilization or freezing.
- the main ingredient with one or more constituents is formed of vegetable (s)
- the hot gelling agent comprises at least one irreversible hot gelling agent and the product is presented after forming and packaging, in the form of pasta such as tagliatelle, spaghetti, ravioli or other.
- the vegetable (s) are generally introduced or present in said mixture forming the web as a mash before gelation of the web.
- the final product obtained has the appearance of pasta or a presentation similar to that of pasta but does not include durum wheat semolina or alginate. Conversely, it contains a high proportion of more than 50% of one or more vegetable (s) never reached for traditional pasta including vegetable pasta and is heated in a microwave oven or pan. It is therefore an entirely new product both in its texture, its composition and in its mode of reheating.
- the main ingredient with one or more constituents is fruit (s)
- the hot gelling agent comprises at least one hot gelling irreversible type and the product is preferably, after shaping, rod.
- the fruit (s) are generally introduced (s) or presented (s) in said mixture forming the strip in the form of compote or puree before gelation of the band.
- Such a product is characterized despite a high proportion greater than 50% fruit in a rigid texture in contrast to processed products rich in fruit compote or jam.
- its sugar content is much lower than that of solid products such as fruit pastes or candied fruits. It is therefore a new product having a firm texture containing a high amount of fruit and is preferably in a stick shape easy to eat with the hand (snacking).
- the main ingredient with one or more constituents is cheese and / or milk and / or yoghurt and the hot gelling agent comprises at least one hot gelling agent.
- the gelled product is, after shaping, into a stick or into a filled filler.
- the main ingredient is at least one juice of plant origin or a derivative of said juice, in particular of soya juice, and the hot gelling agent comprises at least one hot gelling agent forming an irreversible gel.
- the product is, after shaping, rod or rolled sheet type "spring roll".
- the subject of the invention is also a process for the manufacture of a gelled food product of the aforementioned type, of the type consisting in preparing a composition containing at least one non-gelling hot ingredient present, in raw or reconstituted form, at an expressed concentration.
- the forming of the thin-film strip by extrusion followed by heating to activate the gelling base makes it possible to use as starting mixture a low-viscosity mixture which does not flow during the transition from the forming step to the heating step.
- a heated surface such as a hot cylinder, the strip solidifies very quickly by intervention of the Hot gelling agent that forms a firm and irreversible gel.
- This method consists, for the implementation of the heating or heat treatment by raising temperature, to collect the extruded strip either on the surface of a rotary drum heated preferably with the aid of a stream of steam, or at the surface of a solid conveyor belt heated preferably with the aid of infrared or with the aid of a current of hot air.
- This method consists, after heating the strip on its support consisting of a rotary drum or a conveyor belt, to deposit the strip off its support on a perforated conveyor belt whose speed of movement is slaved to the speed of displacement said support to prevent any tension of the band during its cooling.
- the heating of the strip during which the gelling of the hot gelling agent takes place is generally carried out at a heating temperature of between 80 and 100 ° C., for a time of between 15 and 120 ° C. seconds to bring the strip to a temperature at least equal to 70 ° C., and preferably at least 85 ° C.
- the cooling of the strip during which the gelling agent gels is cold-formed generally takes place in a tunnel-type enclosure inside which cold air circulates, on a perforated conveyor belt or on a carpet. solid conveyor previously cooled.
- a first embodiment of a gelled food product is, after shaping and packaging, in the form of pasta, in particular vegetable tagliatelle, is described below.
- the pasta vegetables known in the prior art have a very low vegetable content (20% maximum) compared to the durum wheat semolina content and require for their consumption cooking with boiling water for 1 to 15 minutes.
- Vegetable pasta, object of the invention are distinguished from the state of the art in that they are mainly formed of vegetables (more than 50%) while being directly reheatable in the microwave or pan.
- Another characteristic of pasta, object of the invention is their smooth appearance and their flexible gelled texture after cooking, which gives them organoleptic qualities equivalent to those of traditional pasta made from durum wheat semolina. Vegetables do not have such properties, the formulation of these pasta necessarily involves gelling ingredients that provide a firm and elastic gel that can contain up to 80% of vegetables. This gives not pasta vegetables but pasta-shaped vegetables.
- the vegetables are first subjected to ripening.
- the vegetables used may be fresh, frozen, powdered, canned or other vegetables. These vegetables can be raw, blanched or cooked. These vegetables are in the refined mixture that is to say present in the form of puree.
- frozen vegetables in pieces are thawed and then destructured using a cutter and / or a refiner (eg STEPHAN type) or equivalent, to reduce them in the form of puree.
- the refined vegetables obtained are then mixed in a "high shear mixer" (for example of the cutter type) with the other ingredients of the composition. This mixing operation vacuum allows the rapid obtaining of a homogeneous melee and avoids the incorporation of air in the melee which would result in the formation of an irregular and fragile gelled strip.
- the next step is to form a strip by pushing the melee obtained through an extrusion nozzle.
- the mixture is driven by a pump and forced to pass through the fine opening of the extrusion die.
- the mechanical stresses that are exerted on the material allow the formation of a regular band.
- the viscosity of the material is adapted to avoid the risk of sagging or clogging.
- the dimensions of the strip of material are generally 300 x 1.5 mm, but they can be adapted according to the desired product.
- the extruded strip falls directly on the surface of a rotating cylinder traversed by a stream of steam. Steam is also projected on the surface of the cylinder thus allowing a rise in temperature of the very fast material.
- Temperatures are adjustable depending on the type of material used.
- the temperature of the cylinder is generally between 90 and 95 ° C.
- the speed of rotation of the cylinder can be adjusted between 1 and 4 revolutions / minute, which is equivalent to a contact time of the strip with the cylinder between 20 and 50 seconds.
- the passage on this drum does not constitute a real cooking of the material.
- the objective is to quickly cause the gelation of the band sufficiently to be able to work then.
- the strip of material is then detached from the cylinder by a scraping system and is deposited on a conveyor belt.
- the precooking of the strip is therefore followed by a cooling step.
- the strip is therefore deposited on a conveyor belt made of metal mesh allowing air to circulate in contact with the two faces of the precured strip.
- the time devoted to cooling varies between 20 seconds and 1 minute 30 depending on the speed of progression of the conveyor belt. It is important to ensure that it is close to the rotational speed of the cylinder. Indeed, if the speed of the carpet is too fast, the precooked tape undergoes tensions which can be at the origin of its tearing. The formation of the three-dimensional network continues during this cooling phase (synergy between the action of hot gelling agents and that of cold gelling agents). The cooled gelled vegetable strip then falls into a cutting device, for example into tagliatelle. Tagliatelle are cut with a length between 10 and 20 cm.
- tagliatelle are then put in a tray and the trays are capped before being subjected to pasteurization and cooling to a temperature of 4 0 C for a storage of several weeks in the refrigerated state.
- the tagliatelle are frozen in small packages and then packaged in a bag for storage at -20 0 C for several months.
- the basic formulation of the mixture which makes it possible to obtain a gelled food product based on refined vegetable (s) constituting the main ingredient, may be generalized as follows, the percentages being expressed by weight relative to the total weight of the product.
- mixture forming the band may be generalized as follows, the percentages being expressed by weight relative to the total weight of the product.
- Vegetables are obtained in pasta, for example carrots, green beans, tomatoes, peas, potatoes or sweetcorn, containing 70 to 80% vegetables.
- a more detailed example of a basic formulation of a gelled vegetable product mixture for obtaining vegetable pasta or pasta vegetables may be as follows: Formulation Example Main Ingredient Ripened Vegetables 70.0 to 80.0% Hot Gelling White Egg Powder (Irreversible Gel) 3.0 to 5.0% Methylcellulose 0.2 to 1.0%
- the process as described above can also be applied to the manufacture of fruit-based gel products.
- the basic formulation of the mixture for the production of fruit-based gel products such as sticks or fruit bites may be as follows, expressed as a percentage by weight relative to the total weight of the mixture forming the band:
- Formulation Example Main Ingredient Puree or Fruit Compote 50.0 to 70.0% White Egg Hot Gellant (Irreversible Gel) 3.0 to 8.0% Methylcellulose 0.5 to 1.0%
- the cooled gelled strip is scarified on both sides by passage between two parallel rollers.
- This operation contributes to the product its fiber texture.
- the spacing between the rollers being adjustable, it is possible to obtain different textures from the same gelled strip.
- the formation of sticks then begins by rolling the scarified band.
- the diameter of the rod is dependent on the width of the gelled strip but also on the angle of inclination at the initiation of rolling.
- the rolled strip is then wrapped in a plastic film and then cut into sections of the desired length by a rotary knife. Individually wrapped sticks are then packaged under vacuum.
- the pasteurization is carried out in a steam oven and the sticks are then rapidly cooled to 40 ° C. and kept refrigerated for several weeks.
- a gelled product based on cow's milk type for example bites of cottage cheese filled with red fruits, shaped for example ravioli, will now be described.
- the main ingredient comprises one or more constituents selected in dairy products of animal origin
- the raw materials retained are generally the following: cottage cheese, milk, yoghurt.
- the gelling compounds are preferably constituted by a combination of caseinates, hydroxypropyl methylcellulose and carrageenans.
- a gelled strip was thus obtained from the following formulation, expressed as a percentage by weight, based on the total weight of the mixture forming the strip:
- the method used is similar to that described above except for the preparation of the finished product.
- the hot heat treatment takes place for about 50 seconds with a temperature of 95 ° C for the surface of the cylinder and 92 ° C for the production of steam in the enclosure outside the cylinder.
- the gelled strip is cut by a punch in the form of small rectangles.
- Fruit jam in particular red berries, is then deposited on each rectangle of gelled cheese, which is then folded to form filled morsels. After pasteurization and complete cooling, the texture of the envelope of the filled morsels obtained is melting, moderately gelled and slightly sticky. It goes well with jam fodder (bi-texture effect).
- the basic composition of the mixture making it possible to obtain such gelled dairy products can be generalized as follows:
- a final exemplary embodiment of a gelled food product in the form of a gelled soybean strip for the formation of spring rolls is described below.
- the main ingredient is composed of several derivatives of soya juice, and in particular of retentate (from ultra filtration juice) and tonyu powder.
- a gelled strip was thus obtained from the following formulation, expressed as a percentage by weight, based on the total weight of the mixture forming the strip:
- Formulation Example Main Ingredient Soy Milk Retentate 70.0 to 75.0% Tonyu Powder 14.0 to 18.0%
- the method described in the example above can also be applied to the manufacture of spring rolls.
- larger pieces, square or rectangular or round are cut into the gelled soybean band to replace the traditional rice cake.
- Each gelled soy leaf is filled with a preparation consisting for example of soybean shoots, shrimp, grated carrots, pieces of ham, herbs and soy sauce. The leaf is then rolled around the filling to form a ready-to-eat spring roll.
- the basic composition of the mixture making it possible to obtain juice of vegetable origin gelled can be generalized as follows:
- composition of the mixture is considered to be the same whether the mixture is gelled or not because the changes in the composition of the mixture observed during the transformation into gel of the strip by heating and cooling are not significant and should be considered negligible.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Dispersion Chemistry (AREA)
- Jellies, Jams, And Syrups (AREA)
- Seeds, Soups, And Other Foods (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0606898A FR2904193B1 (fr) | 2006-07-28 | 2006-07-28 | Produit alimentaire gelifie et procede de fabrication d'un tel produit |
| PCT/FR2007/001266 WO2008012424A2 (fr) | 2006-07-28 | 2007-07-23 | Produit alimentaire gélifié et procédé de fabrication d'un tel produit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2046145A2 true EP2046145A2 (de) | 2009-04-15 |
Family
ID=37728297
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07823324A Withdrawn EP2046145A2 (de) | 2006-07-28 | 2007-07-23 | Geliertes nahrungsmittelprodukt und verfahren zur herstellung eines solchen produkts |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2046145A2 (de) |
| FR (1) | FR2904193B1 (de) |
| WO (1) | WO2008012424A2 (de) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8926308B2 (en) | 2010-04-21 | 2015-01-06 | Intercontinental Great Brands Llc | Dough extruders and methods |
| EP2468112A1 (de) | 2010-12-22 | 2012-06-27 | Nestec S.A. | Trockennudeln mit kurzer Kochzeit, deren Verwendung und Verfahren zur Herstellung |
| FR2978016B1 (fr) * | 2011-07-22 | 2014-10-31 | Alain Bontemps | Invention d'une nouvelle pate de base, servant a l'elaboration d'un produit alimentaire, sous forme de pates alimentaires completes |
| BE1022417B1 (fr) * | 2012-12-11 | 2016-03-25 | VAN DE PUTTE, Xavier | Compositions comprenant des ingredients actifs d'au moins une plante |
| CN106107607A (zh) * | 2016-06-28 | 2016-11-16 | 哈尔滨天生态农副产品有限公司 | 一种多头苦荬利湿解毒鸡蛋脆片及其制备方法 |
| CN106036549A (zh) * | 2016-06-28 | 2016-10-26 | 哈尔滨天生态农副产品有限公司 | 一种歪头菜利小便鸡蛋脆片及其制备方法 |
| CN106072002A (zh) * | 2016-06-28 | 2016-11-09 | 哈尔滨天生态农副产品有限公司 | 一种小叶云实健脾和胃鸡蛋脆片及其制备方法 |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2802737A (en) * | 1954-05-14 | 1957-08-13 | Lever Brothers Ltd | Protein food product and process |
| ATE21987T1 (de) * | 1982-09-23 | 1986-09-15 | Nestle Sa | Verfahren zur herstellung von teigwaren auf basis von staerkeprodukten. |
| GB8911300D0 (en) * | 1989-05-17 | 1989-07-05 | Nadreph Ltd | Food product |
| CH680974A5 (de) * | 1990-07-24 | 1992-12-31 | Nestle Sa | |
| CA2128351A1 (en) * | 1993-08-13 | 1995-02-14 | Ricardo Villota | Method for producing vegetable pasta |
| US6632468B2 (en) * | 2001-08-16 | 2003-10-14 | Kerry Inc. | Controlled-viscosity food flavoring system |
| DE10234656A1 (de) * | 2002-07-30 | 2004-02-19 | Unilever N.V. | Verfahren zur industriellen Herstellung von Teigwaren |
| US20040224068A1 (en) * | 2003-05-05 | 2004-11-11 | Lee Paul K. | High moisture, high protein, high fiber soy-based pasta without carbohydrates from grains or tubers |
-
2006
- 2006-07-28 FR FR0606898A patent/FR2904193B1/fr active Active
-
2007
- 2007-07-23 EP EP07823324A patent/EP2046145A2/de not_active Withdrawn
- 2007-07-23 WO PCT/FR2007/001266 patent/WO2008012424A2/fr not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008012424A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| FR2904193A1 (fr) | 2008-02-01 |
| WO2008012424A3 (fr) | 2008-09-12 |
| FR2904193B1 (fr) | 2013-08-30 |
| WO2008012424A2 (fr) | 2008-01-31 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP0087667B2 (de) | Verfahren zur Herstellung der Garnierung eines Nahrungsmittels aus pulveriger Masse und Garnierung, getrennt verpackt. | |
| EP2061343B1 (de) | Füllungen | |
| CN107772327A (zh) | 由紫菜和谷物片制成的紫菜小食及其生产工艺 | |
| JP2001275607A (ja) | 筒状スナック食品及びその製造方法 | |
| EP2046145A2 (de) | Geliertes nahrungsmittelprodukt und verfahren zur herstellung eines solchen produkts | |
| EP2885978A1 (de) | Käse- oder Trockenmilch-Lebensmittelprodukt vom Typ Snack, und sein Herstellungsverfahren | |
| EP3364780B1 (de) | Lebensmittelteig und verfahren zur herstellung solch eines teiges | |
| EP0439806B1 (de) | Verfahren zur Herstellung von getrockneten gefüllten Teigprodukten und das so erhaltene Produkt | |
| EP0090775B1 (de) | Nahrungsmittel-Zusammensetzung zur Fertigung von Salzstangen mit guter Haltbarkeit | |
| JP2015223147A (ja) | ゲル状フィリング、その製造方法、ゲル状フィリング用ゲル化剤、及びゲル状フィリングを含む食品 | |
| NL1030675C2 (nl) | Gevuld kaasproduct. | |
| JP2004105028A (ja) | 澱粉含有加熱食品、包あん食品及びその製法 | |
| KR102527865B1 (ko) | 크리스피한 오징어 튀김의 제조방법 및 이를 이용하여 제조된 크리스피한 오징어 튀김 | |
| FR3100957A1 (fr) | Procédé de fabrication d’un produit alimentaire comprenant une matière d’origine laitière et une matière d’origine végétale et produit alimentaire hybride comprenant une matière d’origine laitière et une matière d’origine végétale | |
| FR2634626A1 (fr) | Procede pour produire une plaque comestible de pate de pomme de terre | |
| JP2004267116A (ja) | チーズ含有食品およびその製造方法 | |
| FR3015183A1 (fr) | Produit alimentaire fromager sec de type snack et son procede de fabrication | |
| JP7471884B2 (ja) | 春巻き皮用小麦粉組成物、春巻き皮の製造方法、春巻きの製造方法及び春巻き | |
| WO2016055288A1 (fr) | Produit alimentaire cru a base de pâte a garnir, micro-ondable sans dessechement de sa garniture | |
| FR2477380A1 (fr) | Produit alimentaire a base de fromage et de tomate | |
| JP2000166488A (ja) | フライ用食品およびフライ済食品 | |
| FR2813011A1 (fr) | Procede de fabrication d'aliments a la facon des sushis | |
| KR20160046341A (ko) | 누룽지 떡볶이의 제조 방법 및 이에 의해 제조된 누룽지 떡볶이 | |
| AU2020316987A1 (en) | Shelf-stable, extruded food products | |
| CH715875A2 (fr) | Procédé de préparation d'un produit alimentaire déshydraté à base de fruits et/ou légumes. |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20090128 |
|
| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC MT NL PL PT RO SE SI SK TR |
|
| AX | Request for extension of the european patent |
Extension state: AL BA HR MK RS |
|
| DAX | Request for extension of the european patent (deleted) | ||
| 17Q | First examination report despatched |
Effective date: 20091027 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20120201 |