EP2087036A2 - Compositions contenant des particules à fonction phosphonate - Google Patents
Compositions contenant des particules à fonction phosphonateInfo
- Publication number
- EP2087036A2 EP2087036A2 EP07821621A EP07821621A EP2087036A2 EP 2087036 A2 EP2087036 A2 EP 2087036A2 EP 07821621 A EP07821621 A EP 07821621A EP 07821621 A EP07821621 A EP 07821621A EP 2087036 A2 EP2087036 A2 EP 2087036A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- particles
- weight
- parts
- groups
- composition
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000002245 particle Substances 0.000 title claims abstract description 159
- 239000000203 mixture Substances 0.000 title claims abstract description 87
- 239000002904 solvent Substances 0.000 claims abstract description 36
- 239000011230 binding agent Substances 0.000 claims abstract description 30
- 239000002131 composite material Substances 0.000 claims abstract description 26
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 19
- 239000011877 solvent mixture Substances 0.000 claims abstract description 12
- -1 (meth) acrylato Chemical group 0.000 claims description 85
- 239000003973 paint Substances 0.000 claims description 40
- 238000000576 coating method Methods 0.000 claims description 34
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 29
- 239000004848 polyfunctional curative Substances 0.000 claims description 25
- 150000001875 compounds Chemical class 0.000 claims description 23
- 239000011248 coating agent Substances 0.000 claims description 21
- 229920005989 resin Polymers 0.000 claims description 19
- 239000011347 resin Substances 0.000 claims description 19
- 125000004432 carbon atom Chemical group C* 0.000 claims description 16
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 239000002184 metal Substances 0.000 claims description 11
- 239000008199 coating composition Substances 0.000 claims description 10
- 239000004593 Epoxy Chemical group 0.000 claims description 8
- 125000006239 protecting group Chemical group 0.000 claims description 8
- 229910052736 halogen Inorganic materials 0.000 claims description 7
- 150000002367 halogens Chemical group 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 6
- 229930195733 hydrocarbon Natural products 0.000 claims description 6
- 150000003573 thiols Chemical group 0.000 claims description 6
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 5
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 5
- 125000004434 sulfur atom Chemical group 0.000 claims description 5
- 125000001951 carbamoylamino group Chemical group C(N)(=O)N* 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 125000000394 phosphonato group Chemical group [O-]P([O-])(*)=O 0.000 claims description 4
- 238000007669 thermal treatment Methods 0.000 claims description 4
- 239000004215 Carbon black (E152) Substances 0.000 claims description 3
- 150000002431 hydrogen Chemical class 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 2
- 238000004438 BET method Methods 0.000 claims description 2
- 239000013466 adhesive and sealant Substances 0.000 claims description 2
- 150000001768 cations Chemical class 0.000 claims description 2
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 claims description 2
- 238000004382 potting Methods 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims description 2
- UZFMOKQJFYMBGY-UHFFFAOYSA-N 4-hydroxy-TEMPO Chemical compound CC1(C)CC(O)CC(C)(C)N1[O] UZFMOKQJFYMBGY-UHFFFAOYSA-N 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 125000001931 aliphatic group Chemical group 0.000 abstract description 3
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 abstract 1
- 125000001183 hydrocarbyl group Chemical group 0.000 abstract 1
- 150000004756 silanes Chemical class 0.000 description 75
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 51
- 238000000034 method Methods 0.000 description 36
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 25
- 238000002360 preparation method Methods 0.000 description 23
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 18
- 238000006243 chemical reaction Methods 0.000 description 17
- 230000008569 process Effects 0.000 description 16
- 239000006185 dispersion Substances 0.000 description 15
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 15
- 239000000377 silicon dioxide Substances 0.000 description 15
- 239000007787 solid Substances 0.000 description 13
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000000654 additive Substances 0.000 description 12
- 239000011159 matrix material Substances 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 239000000126 substance Substances 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 8
- 230000007062 hydrolysis Effects 0.000 description 8
- 238000006460 hydrolysis reaction Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 150000001298 alcohols Chemical class 0.000 description 7
- 229910021485 fumed silica Inorganic materials 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 239000012948 isocyanate Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 6
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 6
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 6
- 230000002776 aggregation Effects 0.000 description 6
- 239000007859 condensation product Substances 0.000 description 6
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 6
- 239000003822 epoxy resin Substances 0.000 description 6
- 239000010408 film Substances 0.000 description 6
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 6
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 6
- 229920000647 polyepoxide Polymers 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229920002451 polyvinyl alcohol Polymers 0.000 description 6
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 6
- 229920002050 silicone resin Polymers 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 5
- 150000001412 amines Chemical class 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 239000000084 colloidal system Substances 0.000 description 5
- 238000002296 dynamic light scattering Methods 0.000 description 5
- 239000003995 emulsifying agent Substances 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 150000002513 isocyanates Chemical class 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical class CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 5
- 210000000056 organ Anatomy 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 229920000058 polyacrylate Polymers 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 239000005056 polyisocyanate Substances 0.000 description 5
- 229920001228 polyisocyanate Polymers 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 4
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 4
- 239000004594 Masterbatch (MB) Substances 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- 150000008051 alkyl sulfates Chemical class 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 4
- QUPDWYMUPZLYJZ-UHFFFAOYSA-N ethyl Chemical compound C[CH2] QUPDWYMUPZLYJZ-UHFFFAOYSA-N 0.000 description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 4
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 4
- 229920000620 organic polymer Polymers 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000004814 polyurethane Substances 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000011164 primary particle Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000003786 synthesis reaction Methods 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Substances C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- LTMRRSWNXVJMBA-UHFFFAOYSA-L 2,2-diethylpropanedioate Chemical compound CCC(CC)(C([O-])=O)C([O-])=O LTMRRSWNXVJMBA-UHFFFAOYSA-L 0.000 description 3
- FUOZJYASZOSONT-UHFFFAOYSA-N 2-propan-2-yl-1h-imidazole Chemical compound CC(C)C1=NC=CN1 FUOZJYASZOSONT-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 229910020175 SiOH Inorganic materials 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- UWVNWQLRMZWFMC-UHFFFAOYSA-N [dimethyl(pentan-3-yloxy)silyl]methylphosphonic acid Chemical compound CCC(CC)O[Si](C)(C)CP(O)(O)=O UWVNWQLRMZWFMC-UHFFFAOYSA-N 0.000 description 3
- 230000002378 acidificating effect Effects 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 238000005054 agglomeration Methods 0.000 description 3
- 238000004220 aggregation Methods 0.000 description 3
- 239000003125 aqueous solvent Substances 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical group [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 229940043279 diisopropylamine Drugs 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 229910044991 metal oxide Inorganic materials 0.000 description 3
- 150000004706 metal oxides Chemical class 0.000 description 3
- 125000005395 methacrylic acid group Chemical group 0.000 description 3
- 239000002105 nanoparticle Substances 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 229920006380 polyphenylene oxide Polymers 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000011527 polyurethane coating Substances 0.000 description 3
- 150000003254 radicals Chemical class 0.000 description 3
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 3
- 229910052814 silicon oxide Inorganic materials 0.000 description 3
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 3
- 239000010457 zeolite Substances 0.000 description 3
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical group CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 2
- CCTFMNIEFHGTDU-UHFFFAOYSA-N 3-methoxypropyl acetate Chemical compound COCCCOC(C)=O CCTFMNIEFHGTDU-UHFFFAOYSA-N 0.000 description 2
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- NSPMIYGKQJPBQR-UHFFFAOYSA-N 4H-1,2,4-triazole Chemical compound C=1N=CNN=1 NSPMIYGKQJPBQR-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- 229920000491 Polyphenylsulfone Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 229910008051 Si-OH Inorganic materials 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 229910002808 Si–O–Si Inorganic materials 0.000 description 2
- 229910006358 Si—OH Inorganic materials 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 125000005370 alkoxysilyl group Chemical group 0.000 description 2
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 2
- 150000008052 alkyl sulfonates Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 239000000010 aprotic solvent Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 239000003849 aromatic solvent Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- OHJMTUPIZMNBFR-UHFFFAOYSA-N biuret Chemical compound NC(=O)NC(N)=O OHJMTUPIZMNBFR-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000001273 butane Substances 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 229920002678 cellulose Polymers 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 229910052801 chlorine Chemical group 0.000 description 2
- 125000001309 chloro group Chemical group Cl* 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- VEZUQRBDRNJBJY-UHFFFAOYSA-N cyclohexanone oxime Chemical compound ON=C1CCCCC1 VEZUQRBDRNJBJY-UHFFFAOYSA-N 0.000 description 2
- 238000000280 densification Methods 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- YADSGOSSYOOKMP-UHFFFAOYSA-N dioxolead Chemical compound O=[Pb]=O YADSGOSSYOOKMP-UHFFFAOYSA-N 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 238000011067 equilibration Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- XYIBRDXRRQCHLP-UHFFFAOYSA-N ethyl acetoacetate Chemical compound CCOC(=O)CC(C)=O XYIBRDXRRQCHLP-UHFFFAOYSA-N 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium dioxide Chemical compound O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 229910001385 heavy metal Inorganic materials 0.000 description 2
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 2
- UQEAIHBTYFGYIE-UHFFFAOYSA-N hexamethyldisiloxane Chemical compound C[Si](C)(C)O[Si](C)(C)C UQEAIHBTYFGYIE-UHFFFAOYSA-N 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000010954 inorganic particle Substances 0.000 description 2
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- 150000002576 ketones Chemical class 0.000 description 2
- 150000003951 lactams Chemical class 0.000 description 2
- 229910000464 lead oxide Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- 125000000962 organic group Chemical group 0.000 description 2
- 125000002524 organometallic group Chemical group 0.000 description 2
- 150000003961 organosilicon compounds Chemical class 0.000 description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
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- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 1
- MYWQGROTKMBNKN-UHFFFAOYSA-N tributoxyalumane Chemical compound [Al+3].CCCC[O-].CCCC[O-].CCCC[O-] MYWQGROTKMBNKN-UHFFFAOYSA-N 0.000 description 1
- CPUDPFPXCZDNGI-UHFFFAOYSA-N triethoxy(methyl)silane Chemical compound CCO[Si](C)(OCC)OCC CPUDPFPXCZDNGI-UHFFFAOYSA-N 0.000 description 1
- JCVQKRGIASEUKR-UHFFFAOYSA-N triethoxy(phenyl)silane Chemical compound CCO[Si](OCC)(OCC)C1=CC=CC=C1 JCVQKRGIASEUKR-UHFFFAOYSA-N 0.000 description 1
- ZNOCGWVLWPVKAO-UHFFFAOYSA-N trimethoxy(phenyl)silane Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1 ZNOCGWVLWPVKAO-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 235000012431 wafers Nutrition 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/34—Filling pastes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/22—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
- C08G77/30—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen phosphorus-containing groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/16—Solid spheres
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/08—Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen, and oxygen
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
- C09D7/62—Additives non-macromolecular inorganic modified by treatment with other compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
- C08K5/541—Silicon-containing compounds containing oxygen
- C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
- C08K5/5419—Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
Definitions
- the invention relates to phosphonate functional particle-containing compositions, composite materials prepared therefrom and the use of the compositions.
- Particles - especially nanoparticles - containing composite materials are state of the art.
- Corresponding coatings of composite materials are described for example in EP 1 249 470, WO 03/16370, US 20030194550 or US 20030162015.
- the particles lead to an improvement in the properties of the corresponding coatings, in particular with regard to their scratch resistance and optionally also their chemical resistance.
- a common problem with the use of - usually inorganic - particles in organic matrix systems consists in a usually insufficient compatibility of particles and matrix. This can lead to the particles not being able to disperse sufficiently well in the matrix. In addition, even well-dispersed particles can settle at longer stand or storage times, possibly forming larger aggregates or agglomerates which can not or only poorly be separated into the original particles by an energy input. The processing of such inhomogeneous systems is in any case extremely difficult, often even impossible. Composite materials that have smooth surfaces after their application and curing can usually not be produced in this way, or can only be produced by cost-intensive processes.
- particles which have on their surface organic groups, which to a lead to better compatibility with the surrounding matrix and thus suppress unwanted agglomeration or aggregation of the particles.
- the inorganic particle is masked by an organic shell.
- particularly favorable composite properties can often be achieved if the organic functions on the particle surfaces are also reactive with respect to the matrix, so that they can react with the matrix under the respective curing conditions. It is thus possible to chemically incorporate the particles into the matrix during the curing of the composite, which often results in particularly good mechanical properties but also in an improved form
- a disadvantage is the inadequate stability despite masking of the nanoparticles used in the prior art.
- This insufficient stability of the particles occurs on the one hand in the processing of the particles, in particular when concentrating the particle dispersions or a solvent exchange, on the other during the storage of the uncured particle dispersions to light.
- Indications of a lack of stability of the particles are an increase in viscosity, or the sedimentation of the particles, which often progresses until gelation.
- the described nanoparticles can not be isolated as redispersible solids due to the high agglomeration or aggregation tendency.
- the particles which can be produced according to the prior art fall on isolation, for example by spray drying, as
- Particle agglomerates or aggregates which also under energy input, for example by means of a bead mill or by ultrasonic treatment, not to achieve redispersing the original primary particle size.
- the surface-modified particles contained in the composite materials are prepared by reacting particles having free silanol (SiOH) or metal hydroxide functions with alkoxysilanes or their hydrolysis and condensation products containing unreactive groups, e.g. Alkyl or aryl radicals, or reactive organic functions, e.g. Vinyl, (meth) acrylic, carbinol, etc. included.
- the silanes used in the art for particle functionalization are typically di- or trialkoxysilanes.
- siloxane shell is formed around the particle in the presence of water after hydrolysis and condensation of the resulting silanols.
- Macromol. Chem. Phys. 2003, 204, 375-383 the formation of such a siloxane shell around a SiO 2 -
- the problem here may be that the siloxane shell formed still has a large number of SiOH functions on the surface.
- the stability of such SiOH functional particles is among the
- particle-reinforced paints which are described, for example, in EP 0 768 351, EP 0 832 947, EP 0 872 500 or DE 10247359, represent a particularly important type of composite material.
- Surface-modified particles are used as reinforcing fillers have sufficient compatibility with the paint matrix. By introducing the surface-modified particles, in particular the scratch resistance of paints can be significantly increased.
- the handling of the particles is extremely difficult due to their described limited stability.
- it is not possible to isolate the particles since the agglomerates which form in the course of the drying do not revert back to the original particle size, i. the size of the primary particles, can be separated.
- the mechanical hardnesses - and in particular the scratch resistance - of the particle-reinforced coatings are not sufficient for many applications.
- a coating resin of hydroxy-functional prepolymers in particular of hydroxy-functional polyacrylates and / or polyesters, used in the paint curing with an isocyanate-functional hardener (polyurethane coatings) and / or a melamine (melamine) for reaction to be brought.
- the polyurethane coatings are characterized by particularly good properties. In particular, polyurethane coatings have superior chemical resistance, while melamine coatings generally have better scratch resistance.
- these types of paints are used in particularly high-quality and demanding fields of application, for example as clearcoats or topcoats for OEM coatings in the automotive and vehicle industry. Likewise, most automotive refinish topcoats are of such systems.
- the layer thicknesses of these coatings are typically in the range from 20 to 50 ⁇ m.
- the former consist of two components, one of which consists essentially of the Isocyanathärter, while the paint resin is contained with its isocyanate-reactive groups in the second component. Both components must be stored and transported separately and may only be mixed shortly before processing, since the finished mixture has only a very limited pot life. Often cheaper, therefore, are the so-called 1K systems, which consist of only one component in which there is a hardener with protected isocyanate groups in addition to the paint resin.
- 1K coatings are thermally cured, whereby the protecting groups of the isocyanate units are cleaved off and the deprotected isocyanates are then cleaved with the Resin can react.
- Typical baking temperatures of such 1- component paints are 120-160 ° C.
- Melamine paints are generally 1-component paints, and the baking temperatures are typically in a comparable temperature range.
- a particularly advantageous way of achieving this object is the use of particles which have on their surface organo-functions which are reactive with the paint resin or with respect to the hardener.
- Such particles with suitable organ functions are already known in principle. Like their use in coatings, they are described, for example, in EP 0 768 351, EP 0 832 947, EP 0 872 500 or DE 10247359.
- the scratch resistance of paints can be significantly increased by the incorporation of such particles.
- the corresponding coatings have such high particle contents that the use of such paints in large series finishes will be difficult to realize, for reasons of cost alone.
- paint-containing paint systems are described, which are characterized in that there are more particles in a surface segment of the paint than in a bulk segment.
- the advantage of this particle distribution is the comparatively low particle concentration, which is needed for a significant improvement in the scratch resistance.
- the desired high affinity of the particles to the paint surface is achieved by applying a silicone resin as a surface-active agent to the particle surfaces.
- a disadvantage of this method is the fact that not only the silicone resin modification of the particles, but also the preparation of the silicone resins required for this purpose is itself technically complex. The latter is particularly problematic because it is necessary to achieve a good scratch resistance, the silicone resins with
- Organo-functions e.g. Carbinol functions to provide, over which the appropriately modified particles can be chemically incorporated in the lacquer hardening in the paint.
- Such functionalized silicone resins are not available commercially or only to a very limited extent. Above all, though, is the
- the object of the invention was therefore the development of a composition for a composite material, which overcomes the disadvantages of the prior art.
- the invention provides a composition (Z) comprising (a) 0.02-200 parts by weight of particles (P) which contain at least one structural element of the general formula [1],
- L is a divalent optionally substituted by carbinol, amino, halogen, epoxy, phosphonato, thiol, (meth) acrylato, carbamato groups substituted aliphatic or aromatic hydrocarbon radical having 1 to 12 carbon atoms, the carbon chain by non-adjacent oxygen atoms, Sulfur atoms, or NR ⁇ - groups may be interrupted,
- R ⁇ is a hydrocarbon radical having 1-8 carbon atoms mean.
- Composite materials (K) which can be produced from the composition (Z) are likewise provided by the invention.
- the particles (P) in addition to functions of the general formula [1] additionally also at least one organofunctional group (F), which is reactive with the binder (B) or the curing agent (H).
- the composite materials (K) are coating systems which can be prepared from a coating composition (Z) comprising (a) 0.02-60 parts by weight of particles (P) containing at least one structural element of the general formula [1] .
- the invention is based on the discovery that the
- Composite materials (K) prepared from the compositions (Z) have excellent mechanical properties.
- the preparation of the compositions (Z) is due to the high stability of the particles (P) contained in the compositions (Z) compared to the methods of the prior art significantly easier. Due to the presence of the structural elements of the general formula [1], the particles (P) have an extremely low agglomeration or
- L preferably represents a bivalent alkyl radical of 1-8
- R ⁇ - is preferably an alkyl radical having 1-6 carbon atoms, in particular methyl or ethyl radical.
- R 1 is preferably an alkyl radical, in particular methyl, ethyl or butyl radical.
- composition (Z) preferably contains at least 0.05 parts by weight, more preferably at least 0.1 parts by weight of particles (P). In very advantageous
- Embodiments of the invention contains the composition (Z) at least 0.3 parts by weight, in particular at least 0.5 parts by weight of particles (P).
- the composition (Z) preferably contains at most 50 parts by weight, more preferably at most 25 parts by weight of particles (P).
- the composition (Z) contains at most 10 parts by weight, in particular at most 5 parts by weight of particles (P).
- the particles (P) preferably have a specific surface area of from 0.1 to 1000 m 2 / g, more preferably from 10 to 500 m 2 / g (measured by the BET method according to DIN EN ISO 9277 / DIN 66132).
- the average size of the primary particles is preferably less than 10 microns, more preferably less than 1000 nm, wherein the primary particles as aggregates (definition according to DIN 53206) and agglomerates (definition according to DIN 53206) may be present, depending on the external shear stress (eg due to the measurement conditions) can have sizes from 1 to 1000 ⁇ m, and the average particle size is determined by means of transmission electron microscopy (TEM) or the hydrodynamic equivalent diameter by means of photon correlation spectroscopy.
- TEM transmission electron microscopy
- particles are used as described in WO 2004/089961 but additionally have structural elements of the general formula [1].
- the structural elements of the general formula [1] can be covalently bonded via ionic or van der Waals interactions.
- the structural elements of the general formula [1] are covalently attached.
- the particles (P) are formed by reaction of particles (P1) with functions selected from metal-OH, metal-O-metal, Si-OH,
- Si-O-Si Si-O metal
- Si-X Si-X
- metal-OR 3 Si-OR 3 with silanes (S) or their hydrolysis, alcoholysis and
- Reacted condensation products which have at least one structural element of the general formula [1] and at least one reactive silyl group
- R 1 represents an optionally substituted alkyl radical
- X represents a halogen atom
- Y represents a halogen, a hydroxy or alkoxy group, a carboxylate or an enolate.
- R 1 is preferably an alkyl radical having 1 to 10, in particular 1 to 6 carbon atoms.
- the radicals methyl, ethyl, n-propyl and i-propyl are particularly preferred.
- X is preferably fluorine or chlorine.
- the radicals Y are preferably a halogen, hydroxyl or alkoxy groups.
- the radicals Y are particularly preferably chlorine atoms, hydroxyl, ethoxy or methoxy radicals.
- P particles (Pl) particles (Pl) which have functions that are selected from metal-OH, Si-OH, Si-X, metal-X, metal-OR 3 , Si-OR 3 , so takes place the attachment of the silanes (S) by hydrolysis and / or condensation. If in the particle (Pl) exclusively metal O metal, metal O-Si or Si-O-Si functions, can the covalent attachment of silanes (S) by an equilibration reaction.
- the procedure and the catalysts required for the equilibration reaction are familiar to the person skilled in the art and have been described many times in the literature.
- the silanes (S) used for modifying the particles (P1) have a structure of the general formula [2],
- R5 is hydrogen, an optionally substituted aliphatic or aromatic hydrocarbon having 1-6
- R ⁇ and R ° have the meanings of R ⁇ .
- n preferably assumes the value 1 or 3, particularly preferably the value 1.
- a is preferably 0 or 2, more preferably a is 2.
- R 1 is preferably one
- R ⁇ is preferably hydrogen and R ° is preferably methyl or ethyl radical.
- the silanes (S) or their hydrolysis or condensation products used for modifying the particles (P1) are preferably present in an amount greater than 1% by weight (based on the particles (P)), preferably greater than 5% by weight, particularly preferred greater than 8 wt .-% used.
- silanes (S1), silazanes (S2), siloxanes (S3) or other compounds (L) are preferably reactive toward the functions of the surface of the particle (P).
- the silanes (S1) and siloxanes (S3) have either silanol groups or hydrolyzable silyl functions, the latter being preferred.
- silanes (S1), silazanes (S2) and siloxanes (S3) may have organic functions (F) which are reactive towards the binder (B) or the curing agent (H), but silanes (S1), Silazanes (S2) and siloxanes
- silanes and siloxanes (S) are used without organ functions.
- the silanes and siloxanes (S) can be used as a mixture with the silanes (S1), silazanes (S2) or siloxanes (S3).
- the particles can also be successively functionalized with the different silane types.
- Suitable compounds (L) are, for example, metal alcoholates, e.g. Titanium (IV) isopropoxide or aluminum (III) butanolate, protective colloids such as e.g. Polyvinyl alcohols, cellulose derivatives or vinylpyrrolidone-containing polymers and emulsifiers such. ethoxylated alcohols and phenols (alkyl radical C4-C18, EO grade 3-
- metal alcoholates e.g. Titanium (IV) isopropoxide or aluminum (III) butanolate
- protective colloids such as e.g. Polyvinyl alcohols, cellulose derivatives or vinylpyrrolidone-containing polymers and emulsifiers such. ethoxylated alcohols and phenols (alkyl radical C4-C18, EO grade 3-
- alkali metal and ammonium salts of alkyl sulfates (C ⁇ -CI Q)
- the proportion by weight of the silanes (S1), silazanes (S2), siloxanes (S3) and compounds (L) is based on the total amount consisting of the silanes (S) and (S1), silazanes (S2), siloxanes (S3) and compounds (L) is formed, at least 1 wt .-%, particularly preferably at least 5% by weight.
- the use of the compounds (S1), (S2), (S3) and (L) is completely dispensed with.
- Z is halogen atom, pseudohalogen radical, Si-N-bonded amine radical,
- R8 is an aliphatic or aromatic hydrocarbon radical having 1 to 12 carbon atoms, whose carbon chain may be interrupted by non-adjacent oxygen atoms, sulfur atoms, or NR ⁇ groups and optionally also has an organofunctional group (F), compared to the binder (B) or the Hardener (H) is reactive, and a + b is less than or equal to 4.
- a is preferably 0, 1 or 2 while b is preferably 0 or 1.
- R ' is preferably a methyl or ethyl radical.
- Z is preferably a chlorine atom.
- R ⁇ is preferably a radical containing functional groups of the carbinol type, amine, (meth) acrylate, epoxy, thiol, isocyanato, ureido and / or carbamate.
- silazanes (S2) or siloxanes (S3) are particularly preferably hexamethyldisilazane or hexamethyldisiloxane or linear siloxanes which carry side or terminal organofunctional groups used.
- silanes (S1) which carry an organofunctional group (F) which are reactive with the binder (B) or hardener (H).
- organofunctional group (F) which are reactive with the binder (B) or hardener (H).
- silanes (S1) are amino-functional silanes, such as, for example, aminopropyltrimethoxysilane, cyclohexylaminomethyltrimethoxysilane,
- Phenylaminomethyltrimethoxysilane silanes having unsaturated functions such as vinyltrimethoxysilane, methacrylatopropyltrimethoxysilane, methacrylatomethyltrimethoxysilane, epoxyfunctional silanes such as glycidoxypropyltrimethoxysilane, mercapto functional silanes such as
- suitable oxides (c1) are oxides having a covalent bond fraction in the metal-oxygen bond, preferably oxides of the 3.
- Main group such as boron, aluminum, gallium or indium oxides
- the 4th main group such as silica, germanium dioxide, tin oxide, tin dioxide, lead oxide, lead dioxide, or oxides of 4.
- Subgroups such as titanium oxide, zirconium oxide and hafnium oxide. Further examples are nickel, cobalt, iron, manganese, chromium and vanadium oxides.
- zeolites a list of suitable zeolites can be found in: Atlas of Zeolite Framework Types, 5th edition, Ch. Baerlocher, W.M. Meier D. H. Olson, Amsterdam: Elsevier 2001
- silicates aluminates, aluminophosphates, titanates and
- Aluminum phyllosilicates eg bentonites, montmorillonites, smectites, hectorites
- the particles (P 1) preferably having a specific surface area of from 0.1 to 1000 m 2 / g, particularly preferably from 10 to 500 m 2 / g (measured by the BET standard) Method according to DIN 66131 and 66132).
- the particles (P1) which preferably have an average diameter of less than 10 .mu.m, more preferably less than 1000 nm, can be present as aggregates (definition according to DIN 53206) and agglomerates (definition according to DIN 53206), which depends on the external shear stress (eg due to the measurement conditions) sizes may have from 1 to 1000 microns.
- the mean particle size is determined by
- TEM Transmission electron microscopy
- colloidal silicon or metal oxides which are generally present as a dispersion of the corresponding submicron-sized oxide particles in an aqueous or organic solvent are used as particles (P1).
- the oxides of the metals aluminum, titanium, zirconium, tantalum,
- silica sols are 1-50% by weight Solutions, preferably 20-40 wt .-% solutions.
- typical solvents are, above all, alcohols, in particular alcohols having 1 to 6 carbon atoms, frequently also isopropanol but also other usually low molecular weight alcohols, for example methanol, ethanol, n-propanol, n-butanol, isobutanol and t-butanol.
- the average particle size of the silica particles (P1) is generally 1-100 nm, preferably 5-50 nm, more preferably 8-30 nm.
- silica sols which are suitable for the preparation of the particles (P) are silica sols of the product series LUDOX® (Grace Davison), Snowtex® (Nissan Chemical), Klebosol® (Clariant) and Levasil® (HC Starck), silica sols in organic solvents such as IPA-ST (Nissan Chemical) or those silica sols which can be prepared by the Stöber process.
- the preparation of the particles (P) can be carried out by various processes. However, it is preferably carried out by addition of the silanes (S) or their hydrolysis or condensation products - optionally in a solvent and / or in mixtures with other silanes (S1), silazanes (S2) or siloxanes (S3) - to the particle (P1). or its solution in an aqueous or organic solvent.
- the reaction is generally carried out at temperatures of 0-200 0 C, preferably at 20-80 0 C and particularly preferably at 20-60 0 C.
- the reaction times are typically from 5 min to 48 h, preferably from 1 to 24 h.
- acidic, basic or heavy metal-containing catalysts are preferably used in traces ( ⁇ 1000 ppm). Especially However, preference is given to dispense with the addition of separate catalysts.
- the addition of water is preferred for the reaction of the particles (P1) with the silanes (S).
- colloidal silicon or metal oxides are often present in aqueous or alcoholic dispersion, it may be advantageous to exchange the solvent or solvents during or after the preparation of the particles (P) for another solvent or for another solvent mixture. This can be done for example by distillative removal of the original solvent, wherein the new solvent or solvent mixture in one or in several steps before, during or even after the
- Suitable solvents may be, for example, water, aromatic or aliphatic alcohols, wherein aliphatic alcohols, in particular aliphatic alcohols having 1 to 6 carbon atoms (eg methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, t-butanol, the various regioisomers of Pentanols and hexanols), esters (eg ethyl acetate, propyl acetate, butyl acetate, butyl diglycol acetate, methoxypropyl acetate), ketones (eg acetone, methyl ethyl ketone), ethers (eg diethyl ether, t-butyl).
- aliphatic alcohols in particular aliphatic alcohols having 1 to 6 carbon atoms (eg methanol, ethanol, n-propanol, isopropanol
- modified particles (P) obtained from the particles (P1) can be prepared by common methods such as for example, by evaporation of the solvents used or by drying, for example in a spray dryer, thin-film evaporator or condenser, are isolated as a powder. Alternatively, it is possible to dispense with isolation of the particles (P).
- processes for deagglomerating the particles can be used, such as pin mills or devices for grinding sifting, such as
- Pin mills Pin mills, hammer mills, countercurrent mills, bead mills, ball mills, impact mills or devices for grinding sifting.
- particles (P1) are organopolysiloxanes of the general formula [4],
- R ⁇ is an OH function, an optionally halogen, hydroxyl, amino, epoxy, thiol, (meth) acrylic, carbamate, ureido or NCO-substituted hydrocarbon radical having 1-18 carbon atoms, wherein the carbon chain may be interrupted by non-adjacent oxygen, sulfur, or NR 2 -O- groups;
- R ⁇ O the meanings of R ⁇ , i, j, k, 1 denote a value of greater than or equal to 0, with the proviso that i + j + k + 1 are greater than or equal to 3, in particular at least 10, and that at least 1 Rest R ⁇ represents an OH function.
- the preparation of the particles (P) from the organopolysiloxanes (P1) of the general formula [4] takes place as described above.
- Hydrocarbons or any volatilizable or sprayable mixtures of organosilicon compounds, as mentioned, and hydrocarbons, e.g. in a hydrogen-oxygen flame, or even a carbon monoxide oxygen flame is produced.
- hydrocarbons e.g. in a hydrogen-oxygen flame, or even a carbon monoxide oxygen flame is produced.
- Silica can be carried out optionally with and without the addition of water, for example in the step of purification; preferred is no addition of water.
- Pyrogenic silica or silica is known for example from Ullmann's Encyclopedia of Industrial Chemistry 4th Edition, Volume 21, page 464.
- the unmodified fumed silica has a BET specific surface area, measured according to DIN EN ISO 9277 / DIN 66132 of
- the preparation of the particles (P) from fumed silica can be carried out by various methods. In a preferred embodiment,
- Silazanes (S2), siloxanes (S3) or compounds (L) - implemented Silazanes (S2), siloxanes (S3) or compounds (L) - implemented.
- Processes which are suitable for the production of particles (P) from fumed silica are known and have been described many times. Thus, for example, all processes described in WO 2006/018144, in which preferably powdered silica is functionalized, can also be used for the preparation of the particles (P) according to the invention.
- the fumed silica is preferably reacted with silanes (S), which preferably correspond to the formula [2], and optionally additional other silanes (S1), silazanes (S2), siloxanes (S3) or other compounds (L).
- the fumed silica is not powdered but in dispersions in water or typical industrially used solvents such as alcohols such as methanol, ethanol, i-propanol, such as ketones, such as acetone, methyl ethyl ketone, such as ethers, such as diethyl ether, THF, Hydrocarbons such as pentane, hexanes, aromatics such as toluene or other volatile solvents such as hexamethyldisiloxane or mixtures thereof with silanes (S) and optionally the silanes (Sl), silazanes (S2), siloxanes (S3) or compounds (L) implemented.
- solvents such as alcohols such as methanol, ethanol, i-propanol, such as ketones, such as acetone, methyl ethyl ketone, such as ethers, such as diethyl ether, THF, Hydrocarbons such as pentane, hexanes,
- the process can be carried out continuously or batchwise and be composed of one or more steps. Preferred is a continuous process.
- the modified fumed silica is prepared by a process in which the silica (1) is mixed in one of the abovementioned solvents, (2) with the silanes (S) and optionally the silanes (S1), silazanes (S2), siloxanes (S3) or compounds (L) is reacted, and (3) freed of solvents, excess silanes and by-products.
- the dispersion (1), reaction (2) and drying (3) are preferably carried out in an atmosphere with less than 10% by volume of oxygen, more preferably less than 2.5% by volume, best results are achieved with less than 1% by volume of oxygen.
- the mixing (1) can by means of conventional mixing units such
- Anchor stirrer or bar stirrer optionally, the mixing under high shear by means of dissolvers, rotor-stator assemblies, optionally with direct metered addition into the shear gap, by means of ultrasonic generators or by means of grinding units such as ball mills.
- various of the above aggregates can be used in parallel or sequentially.
- silanes (S) and optionally of the silanes (S1), silazanes (S2), siloxanes (S3) or compounds (L) with the silica are added in pure form or as a solution in suitable solvents of the silica dispersion and homogeneously mixed.
- the addition of the silanes (S) and optionally of the silanes (S1), silazanes (S2), siloxanes (S3) or compounds (L) can be carried out in the container used to prepare the dispersion or in a separate reaction vessel. If the silanes are added in the dispersing container, this can take place parallel to or after completion of the dispersion.
- the silanes (S) and optionally the silanes (S1), silazanes (S2), siloxanes (S3) or compounds (L) dissolved in the dispersing medium can be added directly in the dispersing step.
- water is added to the reaction mixture.
- the reaction mixture acidic catalysts such as Bronsted acids such as liquid or gaseous HCl, sulfuric acid, phosphoric acid or acetic acid, or basic
- Catalysts such as Brönsted bases such as liquid or gaseous ammonia, amines such as NEt3 or NaOH added.
- the reaction step is at a temperature of 0 0 C to 200 ° C, preferably 10 0 C to 180 0 C and more preferably carried out from 20 0 C to 150 0 C.
- the removal of solvents, excess silanes (S) and optionally silanes (S1), silazanes (S2), siloxanes (S3) or compounds (L) and by-products (3) can be carried out by means of dryers or by spray drying.
- an annealing step to complete the reaction may be connected to the drying step.
- drying processes for mechanical densification of the silica can be used, such as press rolls, grinding units, such as edge mills and ball mills, continuously or discontinuously, compaction by screws or screw mixer,
- Screw compressors Screw compressors, briquetting, or compacting by suction of the air or gas content by suitable vacuum methods.
- processes for the mechanical densification of the silica are used following the drying, such as compression by suction of the air or gas contents by suitable vacuum methods or pressure rollers or combination of both methods.
- processes for deagglomerating the silica can be used, such as pin mills, hammer mills, countercurrent mills, impact mills or devices for grinding sifting.
- the particles (P) are the particles (P) via a cohydrolysis of organosilanes (S) with other silanes (S4) or compounds (L).
- silanes (S4) it is possible to use all hydrolyzable silanes and silanes containing hydroxysilyl groups.
- silanes (S4) are tetraethoxysilane, tetramethoxysilane, methyltrimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, phenyltriethoxysilane, dimethyldimethoxysilane, dimethyldiethoxysilane, trimethylmethoxysilane or trimethylethoxysilane.
- S4 different mixtures of different silanes (S4) can be used. Mixtures can be used which, in addition to the silanes (S), contain only silanes (S4) without additional organ functions, as well
- silanes (S) and silanes (S4) without additional organo-function and silanes (S4) with additional organo function.
- the various silanes can be added together or successively.
- compositions (Z) may contain one or more different types of particles (P), for example modified silica and modified alumina.
- binder (B) both inorganic and organic polymers are used.
- polymer matrices (B) are polyethylenes, polypropylenes, polyamides, polyimides, polycarbonates, polyesters, polyetherimides, polyethersulfones, polyphenylene oxides, polyphenylene sulfides, polysulfones (PSU), polyphenylsulfones (PPSU), polyurethanes, polyvinyl chlorides, polytetrafluoroethylenes (PTFE), polystyrenes (PS ), Polyvinyl alcohols (PVA), polyether glycols (PEG), Polyphenylene oxides (PPO), polyaryletherketones, epoxy resins, polyacrylates, polymethacrylates and silicone resins.
- Polymers which are likewise suitable as binders (B) are oxidic materials which are accessible by customary sol-gel processes known to the person skilled in the art. According to the sol-gel process, hydrolyzable and condensable silanes and / or organometallic reagents are hydrolyzed by means of water and if appropriate in the presence of a catalyst and hardened by suitable methods to give the silicatic or oxidic materials.
- sol-gel materials can additionally be cured via their organic moiety.
- the curing of the organic fraction may - optionally after addition of further reactive organic components - u.a. thermally or by UV irradiation.
- sol-gel materials are suitable as matrix (B), which are accessible by reaction of an epoxy-functional alkoxysilane with an epoxy resin and optionally in the presence of an amine curing agent.
- sol-gel materials can be prepared from amino-functional alkoxysilanes and epoxy resins.
- Reactive resins are included Understood compounds having one or more reactive groups. Examples which may be mentioned here as reactive groups are hydroxy, amino, isocyanate, epoxide, mercapto groups, ethylenically unsaturated groups and moisture-crosslinking alkoxysilyl groups.
- the reactive resins can be polymerized by thermal treatment, actinic radiation and / or (air) moisture.
- the reactive resins may be present in monomeric, oligomeric and polymeric form. Examples of common reactive resins are: hydroxy-functional resins, e.g.
- H isocyanate-functional hardeners
- acrylic and methacrylic functional resins which can be cured thermally, by actinic radiation or by an amino-functional hardener (H) after addition of an initiator
- vinyl-functional siloxanes which can be crosslinked by reaction with a SiH-functional hardener (H)
- SiOH-functional siloxanes which can be cured by
- the binders (B) are preferably carbinol, (meth) acrylate, epoxy and isocyanate functional resins.
- the coating resins used are preferably hydroxyl-containing prepolymers, particularly preferably hydroxyl-containing polyacrylates or polyesters.
- hydroxyl-containing polyacrylates and polyesters are well known to those skilled in and widely described in the relevant literature. They are manufactured by many manufacturers and distributed commercially.
- Other suitable binders (B) are mixtures of various matrix polymers, corresponding copolymers, and monomeric, oligomeric and polymeric reactive resins.
- hardener (H) the compounds typically used for the abovementioned binders (B) are used.
- suitable hardeners are amino-, epoxy-, isocyanato-functional monomers, oligomers or polymers.
- compositions (Z), which are used in particular as a coating system may be 1-component (1K) or 2-component (2K) systems.
- hardeners (H) are preferably compounds which have protected isocyanate groups.
- preferred hardeners (H) are compounds with free ones
- Isocyanate groups used Both in IK and in 2K paints are used as isocyanates diisocyanates and / or polyisocyanates, which may have been previously provided with the respective protective groups. In principle, all customary isocyanates are used, as described in the
- diisocyanates are, for example, diisocyanatodiphenylmethane (MDI), both in the form of crude or industrial MDI and in the form of pure 4,4'- or 2, 4 'isomers or mixtures thereof, tolylene diisocyanate (TDI) in the form of its various regioisomers,
- MDI diisocyanatodiphenylmethane
- TDI tolylene diisocyanate
- Diisocyanatonaphthalene NDI
- isophorone diisocyanate IPDI
- perhydrogenated MDI H-MDI
- tetramethylene diisocyanate 2-methylpentamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, dodecamethylene diisocyanate, 1,4-diisocyanatocyclohexane, 1,3-diisocyanato-4- methylcyclohexane or hexamethylene diisocyanate (HDI).
- HDI hexamethylene diisocyanate
- polyisocyanates examples include polymeric MDI (P-MDI), triphenylmethane triisocyanate and also all isocyanurate or biuret trimers of the diisocyanates listed above.
- P-MDI polymeric MDI
- triphenylmethane triisocyanate examples include triphenylmethane triisocyanate and also all isocyanurate or biuret trimers of the diisocyanates listed above.
- further oligomers of the abovementioned isocyanates with blocked NCO groups All di- and / or polyisocyanates can be used individually or in mixtures. Preference is given here to the isocyanurate and biuret trimerates of the comparatively UV-stable aliphatic isocyanates, particularly preferably the trimers of HDI and IPDI.
- protecting groups are preferred which are cleaved at temperatures of 80 to 200 0 C, more preferably at 100 to 170 0 C.
- Suitable protecting groups are secondary or tertiary alcohols, such as isopropanol or t-butanol, CH-acidic compounds such as diethyl malonate, acetylacetone, ethyl acetoacetate, oximes such as formaldoxime, acetaldoxime, butanoxime, cyclohexanone oxime, acetophenone oxime, benzophenone oxime or diethylene glycol, lactams such as caprolactam, Valerolactam, butyrolactam, phenols such as phenol, o-methylphenol, W-alkylamides such as N-methylacetamide, imides such as phthalimide, secondary amines such as diisopropylamine, imidazole, 2-isopropylimidazole, pyrazo
- Isocyanate groups to the isocyanate-reactive groups of paint resin (B) in the composition (Z) is usually 0.5 to 2, preferably 0.8 to 1.5 and particularly preferably 1.0 to 1.2.
- hardeners (H) are mixtures of different hardeners (H).
- compositions (Z) may also contain common solvents and the additives and additives customary in formulations. To call here would be u.a. Leveling agents, surface-active substances, adhesion promoters, light stabilizers such as UV absorbers and / or radical scavengers, thixotropic agents and other solids and fillers. To produce the respective desired property profiles of both the compositions (Z) and the composites (K), such additives are preferred.
- compositions (Z) are prepared by mixing the particles (P), the binder (B) and optionally the hardener (H) and other additives and additives.
- the compositions (Z) are prepared by mixing the particles (P), the binder (B) and optionally the hardener (H) and other additives and additives.
- the compositions (Z) are prepared by mixing the particles (P), the binder (B) and optionally the hardener (H) and other additives and additives.
- the compositions (Z) are prepared by mixing the particles (P), the binder (B) and optionally the hardener (H) and other additives and additives.
- Compositions (Z) by curing, i. by drying, by reaction between the binder (B) and hardener (H), by (air) moisture and / or by treatment with thermal or actinic radiation in the composite materials (K).
- the binder (B), the particles (P) and optionally the hardener (H) and, if appropriate, further additives dissolved or dispersed in a solvent or a solvent mixture are preferred.
- Solvent or solvent mixtures having a boiling point or boiling range of up to 120 ° C at 0.1 MPa are preferred.
- Suitable solvents are ethers such as THF, alcohols such as methanol, ethanol, isopropanol, esters such as butyl acetate, aromatic hydrocarbons such as toluene and xylenes, linear and branched aliphatic solvents such as pentane, hexane, dodecane and dimethylformamide, dimethylacetamide, methoxyproyl acetate, dimethyl sulfoxide , N-methyl-2-pyrrolidone and water.
- ethers such as THF
- alcohols such as methanol, ethanol, isopropanol
- esters such as butyl acetate
- aromatic hydrocarbons such as toluene and xylenes
- linear and branched aliphatic solvents such as pentane, hexane, dodecane and dimethylformamide, dimethylacetamide, methoxyproyl acetate, dimethyl sulfoxide , N-
- Brönsted acids such as hydrochloric acid, phosphoric acid, sulfuric acid, nitric acid, trifluoroacetic acid, acetic acid, methylsulfonic acid, Bronsted bases, such as triethylamine and ethyldiisopropylamine.
- emulsifiers and / or protective colloids can be used as further additives.
- protective colloids are polyvinyl alcohols, cellulose derivatives or vinylpyrrolidone-containing polymers.
- emulsifiers are, for example, ethoxylated alcohols and phenols (alkyl radical C4-C18, EO grade 3-100), alkali metal and ammonium salts of alkyl sulfates (C3-C18), sulfuric acid and phosphoric acid esters and alkyl sulfonates. Particularly preferred are succinic acid esters as well as alkali alkyl sulfates and polyvinyl alcohols. It is also possible to use a plurality of protective colloids and / or emulsifiers as a mixture. Preference is given to the dispersion of the
- Particle (P) requires no additives.
- the particles (P) in the composition (Z) it may be helpful to carry out the incorporation of the particles by means of a bead mill, ultrasonic treatment or other common agitators.
- compositions (Z) as well as the composites (K) can be prepared in a melt or extrusion process from particles (P), binder (B) and optionally a hardener (H) and other additives.
- the composition (Z) can be prepared by modifying particles (P1) in the binder (B) or in a mixture of binder (B), hardener (H) and optionally further additives.
- the particles (P1) are dispersed in the binder (B) and subsequently reacted with the silanes (S) to form the particles (P).
- the compositions (Z) are prepared by adding the particles (P) during a mixing process as a powder or as a dispersion in a suitable solvent.
- a further method is preferred in which first of all a masterbatch is produced from the particles (P) and one or more components of the composition (Z), with particle concentrations> 15% by weight, preferably> 25% by weight and particularly preferably> 30% by weight. In preparing the compositions (Z), this masterbatch is then mixed with the remaining components.
- a particle dispersion is used in the preparation of the masterbatch, it may be advantageous if the solvent of the particle dispersion is removed in the course of the preparation of the masterbatch, for example via a distillation step, or exchanged for another solvent or solvent mixture.
- the compositions contain (Z) aqueous or organic solvents, the corresponding solvents are optionally removed after preparation of the composition (Z). The removal of the solvent is preferably carried out by distillation. Alternatively, the solvent may remain in the composition (Z) and be removed by drying in the course of the preparation of the composite material (K).
- compositions (Z) are preferably wound on a substrate. Further processes are immersion, spraying, casting and extrusion processes.
- Suitable substrates include i.a. Glass, metal, wood, silicon wafers and plastics such as e.g. Polycarbonate, polyethylene, polypropylene, polystyrene and PTFE.
- compositions (Z) contain reactive resins (B)
- the curing preferably takes place after addition of a curing agent (H) or initiator by actinic radiation or thermal energy.
- the curing conditions correspond to those of the particle-free compositions.
- the particles (P) carry organofunctional groups which are reactive towards the binder (B) or the curing agent (H), then the particles (P) can be covalently bonded to the binder (B) or the hardener.
- the particles (P) may have a distribution gradient in the composite material (K) or be homogeneously distributed.
- the concentration of particles (P) at the coating / air interface is higher than in the bulk segment and at the coating / substrate interface.
- an interface Coating / air is understood to mean the near-surface layer which has a thickness of at most 150 nm.
- the concentration of particles (P) at the coating / substrate interface may be higher than in the bulk segment and at the coating / air interface.
- the coating / substrate interface is understood to be the near-surface layer which has a maximum thickness of 150 nm.
- the concentration of particles (P) is higher both at the coating / air interface and at the coating / substrate interface than in the bulk segment.
- the particles increase mechanical stability, chemical resistance, corrosion stability and adhesion.
- compositions (Z) can be used in particular as adhesives and sealants and as sealants, potting compounds and dental compounds.
- the composite materials (K) produced from the compositions (Z) serve as scratch-resistant clearcoats or topcoats, especially in the automotive industry as OEM and refinish paints.
- the application of the compositions (Z) can be carried out by any methods such as dipping, spraying, and casting. Also an application of the compositions (Z) to a basecoat for a "wet on wet” method is possible. Curing is generally carried out by heating under the particular conditions required (2K coatings typically at 0-100 0 C, preferably at 20 -80 0 C, IK Paints at 100-200 0 C preferably at 120-160 0 C).
- suitable catalysts are acidic, basic and also heavy metal-containing compounds.
- Example 1 Synthesis of phosphonate-functional particles from an aqueous silica sol.
- Example 2 Synthesis of phosphonate-functional particles from an organic silica sol.
- the mean particle size of the modified silica sol determined by means of dynamic light scattering (Zetasizer Nano from MALVERN), was 13 nm. After distilling off the solvent, 191 g of a colorless solid were obtained which could be redispersed by stirring in both acetone and isopropanol.
- the mean particle size of the silica sol in isopropanol was 14.5 nm.
- IPA-ST isopropanol
- the mean particle size of the modified silica sol determined by means of dynamic light scattering (Zetasizer Nano from MALVERN), was 12 nm. After distilling off the solvent, 184 g of a colorless solid were obtained which could be redispersed by stirring in both acetone and isopropanol. The average particle size of the silica sol in isopropanol was 23 nm.
- Example 4 Preparation of a particle-reinforced epoxy resin.
- Example 5 Preparation of a particle-containing IK-PU coating formulation
- an acrylate-based coating polyol having a solids content of 52% by weight and an OH value of 156 (Parocryl® 54.4 from BASF AG) with Desmodur® BL 3175 SN from Bayer AG (butanoxime-blocked polyisocyanate, having a FG of 75 Wt .-% and a blocked NCO content of 11.1%).
- Blend 2 10.00 g 6, 03 g 0.3 g 1.5
- Blend 4 10.00 g 6, 03 g 0.6 g 3.0
- Example 6 Preparation of a particle-containing 2K PU coating formulation
- an acrylate-based coating polyol having a solids content of 65% by weight and an OH value of 180 (Parocryl® 49.5 from BASF AG) is diluted with 20% by weight of butyl acetate, mixed with the modified silica sol of Examples 2 or 3, and Stirred for 24 hours at room temperature.
- Powder-isolated particles of Examples 1-3 were predispersed in acetone.
- the coating compositions from Examples 5 and 6 are in each case by means of a film applicator Coatmaster® 509 MC Fa. Erichsen with a doctor blade of gap height 120 microns on a glass plate geräkelt. Subsequently, the resulting coating films are dried in a circulating air dryer for 30 minutes at 70 ° C and then for 30 min at 150 0 C. From blends 1-10 of Examples 5 and 6 optically flawless, smooth coatings are obtained. The gloss of the coatings is determined with a gloss meter Micro gloss 20 ° from Byk and is in all paints between 160 and 170 gloss units.
- the scratch resistance of the cured coating films produced in this way is determined using a scouring tester according to Peter-Dahn. For this, a scouring fleece Scotch Brite® 2297 with an area of 45 x 45 mm and a weight of 500 g is weighted. With this, the paint samples are scratched with a total of 50 strokes. Both before and after completion of the scratching tests, the gloss of the respective coating is measured with a gloss meter Micro gloss 20 ° from Byk. As a measure of the scratch resistance of the respective coating, the loss in gloss was determined in comparison with the starting value:
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Abstract
L'invention concerne une composition (Z) contenant (a) 0,02 à 200 parts en poids de particules (P) présentant au moins un élément structurel de la formule générale ≡Si-L-P(O)(OR1)2, (b) 100 parts en poids d'un liant (B), (c) 0 à 100 parts en poids d'un durcisseur (H) réactif par rapport au liant (B), et (d) 0 à 1000 parts en poids d'un solvant ou d'un mélange de solvants, L étant un radical hydrocarbure bivalent, aliphatique ou aromatique, défini dans la revendication (1), portant 1 à 12 atomes de carbone, et R1 et R2 ayant les significations données dans la revendication (1). L'invention concerne également des matériaux composites (K) pouvant être fabriqués à partir de ces compositions et leur utilisation.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102006053156A DE102006053156A1 (de) | 2006-11-10 | 2006-11-10 | Zusammensetzungen enthaltend Phosphonat-funktionelle Partikel |
| PCT/EP2007/061257 WO2008055768A2 (fr) | 2006-11-10 | 2007-10-22 | Compositions contenant des particules à fonction phosphonate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2087036A2 true EP2087036A2 (fr) | 2009-08-12 |
Family
ID=39247754
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07821621A Withdrawn EP2087036A2 (fr) | 2006-11-10 | 2007-10-22 | Compositions contenant des particules à fonction phosphonate |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20100063187A1 (fr) |
| EP (1) | EP2087036A2 (fr) |
| JP (1) | JP2010509416A (fr) |
| KR (1) | KR20090073155A (fr) |
| CN (1) | CN101522777A (fr) |
| DE (1) | DE102006053156A1 (fr) |
| WO (1) | WO2008055768A2 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140072815A1 (en) * | 2012-09-12 | 2014-03-13 | Ppg Industries Ohio, Inc. | Curable film-forming compositions demonstrating burnish resistance and low gloss |
| US9969900B2 (en) | 2012-09-12 | 2018-05-15 | Ppg Industries Ohio, Inc. | Methods of improving burnish resistance using curable film-forming compositions demonstrating burnish resistance and low gloss |
| US8961671B2 (en) * | 2013-01-30 | 2015-02-24 | Illinois Tool Works, Inc. | Super hydrophobic and antistatic composition |
| FR3061184A1 (fr) * | 2016-12-22 | 2018-06-29 | Compagnie Generale Des Etablissements Michelin | Composition de caoutchouc comprenant une resine hydrocarbonee specifique |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4040986A1 (de) * | 1990-12-20 | 1992-06-25 | Wacker Chemie Gmbh | Elastomere pfropfcopolymerisate mit kern-huelle-struktur |
| US5981652A (en) * | 1996-09-30 | 1999-11-09 | Toyota Jidosha Kabushiki Kaisha | One-liquid low temperature hardenable type colored enamel paint and clear paint |
| DE19715426A1 (de) * | 1997-04-14 | 1998-10-15 | Bayer Ag | Blockierte Isocyanatgruppen aufweisende kolloidale Metalloxide |
| EP1377628B1 (fr) * | 2001-03-13 | 2011-02-02 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Silanes organiquement polymerisables et contenant du phosphore, et polycondensats d'acide silique realises avec ces silanes |
| DE10132654A1 (de) * | 2001-03-13 | 2002-10-31 | Fraunhofer Ges Forschung | Phosphorhaltige, organisch polymerisierbare Silane und damit hergestellte Kieselsäure-Polykondensate |
| EP1249470A3 (fr) * | 2001-03-30 | 2005-12-28 | Degussa AG | Composition fortement chargée en nano et/ou microcapsules hybrides à base de silice organique pâteuse pour des revêtements résistants aux rayures et à l'abrasion |
| US6916368B2 (en) * | 2002-02-20 | 2005-07-12 | Ppg Industries Ohio, Inc. | Curable film-forming composition exhibiting improved scratch resistance |
| US6833186B2 (en) * | 2002-04-10 | 2004-12-21 | Ppg Industries Ohio, Inc. | Mineral-filled coatings having enhanced abrasion resistance and wear clarity and methods for using the same |
| DE10247359A1 (de) * | 2002-10-10 | 2004-04-29 | Basf Coatings Ag | Nanopartikel, Verfahren zur Modifizierung ihrer Oberfläche, Dispersion der Nanopartikel, Verfahren zu ihrer Herstellung und ihre Verwendung |
| JP2006526668A (ja) * | 2003-04-07 | 2006-11-24 | コンゾルテイウム フユール エレクトロケミツシエ インヅストリー ゲゼルシヤフト ミツト ベシユレンクテル ハフツング | オルガノシリル官能化された粒子およびその製造 |
| DE10331289A1 (de) * | 2003-07-10 | 2005-02-17 | Consortium für elektrochemische Industrie GmbH | Neue siliciumorganische Verbindungen und ein Verfahren zu deren Herstellung |
| US7183370B2 (en) * | 2003-09-11 | 2007-02-27 | Toyota Technical Center Usa, Inc | Phosphonic-acid grafted hybrid inorganic-organic proton electrolyte membranes (PEMs) |
| DE102004022406A1 (de) * | 2004-05-06 | 2005-12-15 | Wacker-Chemie Gmbh | Polysiloxan-Pfropfpolymerisat |
| DE102004040264A1 (de) * | 2004-08-19 | 2006-02-23 | Consortium für elektrochemische Industrie GmbH | Partikel mit geschützten Isocyanatgruppen |
-
2006
- 2006-11-10 DE DE102006053156A patent/DE102006053156A1/de not_active Withdrawn
-
2007
- 2007-10-22 WO PCT/EP2007/061257 patent/WO2008055768A2/fr not_active Ceased
- 2007-10-22 CN CNA2007800380422A patent/CN101522777A/zh active Pending
- 2007-10-22 KR KR1020097007575A patent/KR20090073155A/ko not_active Ceased
- 2007-10-22 US US12/513,607 patent/US20100063187A1/en not_active Abandoned
- 2007-10-22 EP EP07821621A patent/EP2087036A2/fr not_active Withdrawn
- 2007-10-22 JP JP2009535663A patent/JP2010509416A/ja not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008055768A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2010509416A (ja) | 2010-03-25 |
| WO2008055768A2 (fr) | 2008-05-15 |
| DE102006053156A1 (de) | 2008-05-15 |
| CN101522777A (zh) | 2009-09-02 |
| WO2008055768A3 (fr) | 2008-07-03 |
| US20100063187A1 (en) | 2010-03-11 |
| KR20090073155A (ko) | 2009-07-02 |
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