EP2093314A2 - Fils avec des résidus de café et sa préparation - Google Patents

Fils avec des résidus de café et sa préparation Download PDF

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Publication number
EP2093314A2
EP2093314A2 EP08161873A EP08161873A EP2093314A2 EP 2093314 A2 EP2093314 A2 EP 2093314A2 EP 08161873 A EP08161873 A EP 08161873A EP 08161873 A EP08161873 A EP 08161873A EP 2093314 A2 EP2093314 A2 EP 2093314A2
Authority
EP
European Patent Office
Prior art keywords
coffee
carbonized
fabric
yarn
residue
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP08161873A
Other languages
German (de)
English (en)
Other versions
EP2093314B1 (fr
EP2093314A3 (fr
Inventor
Yi-Yen Yeh
Chien-Kuo Yen
Shuo-Ting Hung
Kuo-Chin Chen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Magictex Apparel Corp
Original Assignee
Magictex Apparel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magictex Apparel Corp filed Critical Magictex Apparel Corp
Publication of EP2093314A2 publication Critical patent/EP2093314A2/fr
Publication of EP2093314A3 publication Critical patent/EP2093314A3/fr
Application granted granted Critical
Publication of EP2093314B1 publication Critical patent/EP2093314B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made

Definitions

  • the present invention relates to a preparation of yarns with coffee residue.
  • the present invention also relates to a novel yam with coffee residue.
  • the performance characteristics can include, for example, odor adsorption, moisture control, ultra-violet light protection, and/or protection from external elements.
  • Certain materials naturally exhibit certain performance characteristics without being treated with chemicals or additives.
  • apparel constructed from an untreated material such as Lycra exhibits a moisture management characteristic.
  • Materials such as Lycra may not exhibit any other characteristics such as odor adsorption and/or ultraviolet protection.
  • apparel constructed from untreated materials is limited to the physical properties (e. g., texture, feel, durability, etc.) associated with that untreated material.
  • the performances characteristics of such materials are often limited and do not adequately enhance the material.
  • the chemicals After the chemicals are applied, however, the chemicals often dissipate and have to be reapplied continuously throughout the life of the fabric to impart the desired characteristics.
  • the chemicals may dissipate, for example, when the treated fabric is washed or exposed to external elements.
  • Such a high performance fabric can be produced by treating the yarn or fiber prior to use the yarn or fiber to produce the desired material.
  • Activated carbon is a granular substance that varies in size and shape depending on the process used to create the activated carbon.
  • the activated carbon's surface area is covered with pores that also vary in size and shape depending on how it is produced. These pores provide the activated carbon with properties such as odor adsorption.
  • One approach involves incasing a layer of activated carbon between two layers of fabric. This technique, however, yields an odor adsorbing fabric that is heavy and cumbersome for a person to wear.
  • Another approach that has been attempted is to incorporate the active carbon into a sheathing layer that surrounds the yarn. This approach, however, alters the physical property of yarn.
  • the present invention provides a method for preparing a yarn with coffee residue, comprising
  • the present invention also provides yam with coffee residue, comprising a yarn and a material with coffee residue.
  • the present invention further provides a fabric comprising the yam of the present invention.
  • this present invention provides an environmental-friendly way to recycle the coffee residues by incorporating them into the preparation of yarns.
  • the present invention relates to a method for preparing a yam with coffee residue, comprising (a) providing a material with coffee residue; (b) blending the material with a polymer chip to produce a master batch; and (c) drawing a yam from the master batch.
  • the material used in the present invention is backed coffee residue, microencapsulated baked coffee residue, microencapsulated coffee essential oil, or microencapsulated fragrance organic compounds which are extracted from coffee residue.
  • the coffee residue is ground coffee beans or coffee dregs.
  • the above-mentioned material is further comprises a carbonized particle which is prepared from carbonized coffee particle, carbonized coconut particle or carbonized bamboo particle.
  • the carbonized coffee particle is prepared by sieving coffee residue, removing organic contents from the sieved mixture, and then obtaining carbonized particles from the mixture without organic contents.
  • the polymer chip in the prevent invention is selected from the group consisting of PP, Nylon or PET.
  • the present invention also provides a yarn, comprising a yam and a material with coffee residue.
  • the coffee residue has coffee fragrance.
  • the material further comprises a carbonized particle.
  • this yam can be used to make garment.
  • the present invention also provides a yarn with coffee fragrance, comprising a yarn which is prepared by the above-mentioned method and a material with coffee residue which has coffee fragrance.
  • the material further comprises a carbonized particle.
  • this yam can be used to make garment.
  • the present invention further provides a fabric comprising one of the above-mentioned yarns.
  • the fabric is a non-woven fabric, a woven fabric, or a knitted fabric.
  • material with coffee residue includes but is not limited to baked coffee residue, microencapsulated baked coffee residue; microencapsulated coffee essential oil; microencapsulated fragrance organic compounds which are extracted from coffee residue.
  • Coffee residue could be ground coffee beans or coffee dregs in coffee shop. Then, the coffee residue was baked. Coffee essential oil could be extracted from coffee bean. The baked coffee residue or coffee essential oil was microencapsulated.
  • the coffee bean waste was rinsed in clean tap water, and then dried and ground to a particle size of 20 to 100 microns.
  • Ground coffee beans were directly sieved.
  • coffee dregs were dried and ground.
  • the ground mixture was sieved.
  • the resulting composition can be sieved into different fine particles sizes of between 80 to 100 ⁇ m.
  • the sieved mixture was extracted by organic solvent to remove organic contents of the mixture.
  • the extraction of the fat was carried out in a large Soxhlet type extractor with ethyl ether.
  • the temperature of the extract was kept below 60°C. In all subsequent operations, air was excluded as far as possible by the use of inert gases and all solvents were freshly distilled.
  • the lipids were treated with acetone to remove the phospholipids after which the acetone-soluble fat was recovered and saponified by refluxing with an excess of 5% alcoholic potassium hydroxide solution.
  • the soap solution was acidified with 0.1N hydrochloric acid and the fatty acids were extracted with ether. After the fatty acids had been removed, the aqueous solution containing the water-soluble constituents was evaporated to dryness under reduced pressure and extracted with absolute alcohol for the removal of glycerol.
  • the mixture from step 2 was carbonized by carbonization known in the state-of-art.
  • pyrolysis is the process in which coffee mixture is heated, decomposed and eventually converted into desired product in absence of air in the fixed bed reactor.
  • the pyrolysis includes carbonization (destructive/dry distillation of wood), charcoal processing, gasification, activated carbon processing.
  • the pyrolysis products are wood charcoal and activated carbon.
  • the carbonization of the coffee raw materials is done normally in the presence of chemical agents such as zinc chloride, magnesium chloride, calcium chloride or phosphoric acid.
  • the carbonized material is treated with oxygen or noble gases in a furnace at 800-1000 °C under the conditions that permit removal of nearly all the adsorbed hydrocarbons and some of the carbon to increase the surface area.
  • the carbonized material Before subjecting the carbonized material for activation, it is washed with either acid or base depending upon the chemical used for carbonization to remove all the traces. Then it is charged for activation.
  • Various methods are used for the activation process but the most widely used are the treatment of the carbonaceous material with oxidizing gases such as air, steam or carbon dioxide. This technique is generally used for the activation of coffee mixture, subsequent to carbonization.
  • the charcoal is activated by reaction with steam at a temperature of 800-1100°C under controlled atmosphere in a fluidized bed reactor to facilitate uniform heat distribution and improved gas-solid contact. The reaction between steam and charcoal takes place at the internal surface area, creating more sites for adsorption with liberation of gases such as H 2 , CO 2 and CO.
  • the master batch was made in the industrially accepted concentrations and added to the polymeric slurry the same way any other master batch would be added such as for pigmentation, etc.
  • the master batch was designed in such a way as to allow fiber extrusion in the normal production systems.
  • the fibers could be cut into short staple or produced in filament form and texturized, if so desired.
  • the product yielded was a fiber that can be introduced at the blending stage of yam production or directly into a woven or knit product so that no manufacturing processes were changed.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)
  • Artificial Filaments (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Knitting Of Fabric (AREA)
EP08161873.8A 2008-02-20 2008-08-05 Fils avec des résidus de café et sa préparation Active EP2093314B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW097105955A TWI338729B (en) 2007-10-19 2008-02-20 Yarns with coffee residue and preparation thereof

Publications (3)

Publication Number Publication Date
EP2093314A2 true EP2093314A2 (fr) 2009-08-26
EP2093314A3 EP2093314A3 (fr) 2010-03-17
EP2093314B1 EP2093314B1 (fr) 2017-01-11

Family

ID=40671060

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08161873.8A Active EP2093314B1 (fr) 2008-02-20 2008-08-05 Fils avec des résidus de café et sa préparation

Country Status (3)

Country Link
EP (1) EP2093314B1 (fr)
JP (2) JP5294749B2 (fr)
TW (1) TWI338729B (fr)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102191579A (zh) * 2011-05-30 2011-09-21 山东海龙股份有限公司 咖啡粘胶纤维及其制备方法
CN102828274A (zh) * 2012-08-08 2012-12-19 江苏德赛化纤有限公司 一种含咖啡炭的抗紫外功能涤纶短纤维及其制备方法
CN102953147A (zh) * 2012-08-08 2013-03-06 江苏德赛化纤有限公司 一种含咖啡炭的阻燃功能涤纶短纤维及其制备方法
US8423780B2 (en) 2002-05-14 2013-04-16 Netapp, Inc. Encryption based security system for network storage
WO2013121417A1 (fr) * 2012-02-13 2013-08-22 Nilit Ltd. Tissu de polyamide augmentant le réchauffement du corps
CN103614842A (zh) * 2013-12-03 2014-03-05 山东沃源新型面料股份有限公司 咖啡碳多组分纤维机织面料及其制备方法
WO2014047711A1 (fr) * 2012-09-27 2014-04-03 Universidade Federal De Pernambuco Huile de marc de café utilisée comme agent stabilisant
CN104695105A (zh) * 2015-03-16 2015-06-10 浙江港龙织造科技有限公司 一种咖啡纱混纺混织面料的生产工艺
CN104711875A (zh) * 2015-03-16 2015-06-17 浙江港龙织造科技有限公司 一种咖啡纱纯纺面料的生产工艺
CN104711876A (zh) * 2015-03-18 2015-06-17 绍兴市华绅纺织品整理有限公司 一种咖啡纱纯纺面料的染整工艺
DE102016220182A1 (de) 2016-10-17 2018-04-19 Bayerische Motoren Werke Aktiengesellschaft Kraftfahrzeuginnenraumbauteil mit Kaffeerückstände enthaltender Faser, hiermit ausgestattetes Kraftfahrzeug sowie Verfahren zum Betreiben einer Lüftungsvorrichtung in einem solchen Kraftfahrzeug
CN113062034A (zh) * 2021-03-22 2021-07-02 广州日祥纺织有限公司 一种吸汗、透气、抗菌、防臭弹性布料及其制备方法
CN113417023A (zh) * 2021-04-02 2021-09-21 百事基材料(青岛)股份有限公司 含咖啡活性成分的粘胶大生物纤维及其制备方法
EP4269499A4 (fr) * 2021-06-04 2024-11-27 King's Flair Development Ltd. Plastique composite comprenant une fibre végétale, procédé de préparation de celui-ci et utilisation de celui-ci

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TWI338729B (en) * 2007-10-19 2011-03-11 Singtex Ind Co Ltd Yarns with coffee residue and preparation thereof
TWI383083B (zh) * 2009-08-06 2013-01-21 Singtex Ind Co Ltd 具透氣及吸附之多孔性材料紡織品及其製備方法
JP5951932B2 (ja) * 2011-03-01 2016-07-13 蝶理Moda株式会社 繊維及びその製造方法
CN102747526A (zh) * 2011-04-22 2012-10-24 上海帕兰朵高级服饰有限公司 一种咖啡碳玉石纤维针织面料
CN102363902A (zh) * 2011-06-30 2012-02-29 江苏金辰针纺织有限公司 一种环保面料
CN102400271A (zh) * 2011-07-27 2012-04-04 上海鹤丰针织印染服饰有限公司 一种咖啡绒面料及其制作方法
US9822482B2 (en) 2011-11-16 2017-11-21 Singtex Industrial Co., Ltd. Method for preparing a functional film via coffee oil and textile thereof
TWI461300B (zh) * 2011-11-24 2014-11-21 Singtex Ind Co Ltd 一種利用咖啡油脂製備功能性薄膜之方法及其紡織品
CN103251138B (zh) * 2013-05-13 2015-01-14 宁波大千纺织品有限公司 一种多功能针织内衣面料及其制备方法
CN104947409A (zh) * 2015-07-13 2015-09-30 苏州华良化纤纺织有限公司 一种纳米咖啡竹炭纤维布料的制作工艺
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US12071540B2 (en) * 2021-06-01 2024-08-27 Xerox Corporation Polymer filaments for additive manufacturing having reduced emissions
KR102453381B1 (ko) * 2022-06-30 2022-10-12 주식회사 손손컴퍼니 친환경 소재로 제조된 의류

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Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8423780B2 (en) 2002-05-14 2013-04-16 Netapp, Inc. Encryption based security system for network storage
CN102191579B (zh) * 2011-05-30 2012-07-18 山东海龙股份有限公司 咖啡粘胶纤维及其制备方法
CN102191579A (zh) * 2011-05-30 2011-09-21 山东海龙股份有限公司 咖啡粘胶纤维及其制备方法
EP2815007A4 (fr) * 2012-02-13 2015-10-21 Nilit Ltd Tissu de polyamide augmentant le réchauffement du corps
WO2013121417A1 (fr) * 2012-02-13 2013-08-22 Nilit Ltd. Tissu de polyamide augmentant le réchauffement du corps
US9765450B2 (en) 2012-02-13 2017-09-19 Nilit Ltd. Polyamide fabric enhancing body warming
CN102828274A (zh) * 2012-08-08 2012-12-19 江苏德赛化纤有限公司 一种含咖啡炭的抗紫外功能涤纶短纤维及其制备方法
CN102953147A (zh) * 2012-08-08 2013-03-06 江苏德赛化纤有限公司 一种含咖啡炭的阻燃功能涤纶短纤维及其制备方法
CN102828274B (zh) * 2012-08-08 2013-12-25 江苏德赛化纤有限公司 一种含咖啡炭的抗紫外功能涤纶短纤维及其制备方法
CN102953147B (zh) * 2012-08-08 2014-09-03 江苏德赛化纤有限公司 一种含咖啡炭的阻燃功能涤纶短纤维及其制备方法
WO2014047711A1 (fr) * 2012-09-27 2014-04-03 Universidade Federal De Pernambuco Huile de marc de café utilisée comme agent stabilisant
CN103614842B (zh) * 2013-12-03 2015-03-04 山东沃源新型面料股份有限公司 咖啡碳多组分纤维机织面料及其制备方法
CN103614842A (zh) * 2013-12-03 2014-03-05 山东沃源新型面料股份有限公司 咖啡碳多组分纤维机织面料及其制备方法
CN104711875A (zh) * 2015-03-16 2015-06-17 浙江港龙织造科技有限公司 一种咖啡纱纯纺面料的生产工艺
CN104695105A (zh) * 2015-03-16 2015-06-10 浙江港龙织造科技有限公司 一种咖啡纱混纺混织面料的生产工艺
CN104695105B (zh) * 2015-03-16 2016-09-28 浙江港龙织造科技有限公司 一种咖啡纱混纺混织面料的生产工艺
CN104711876A (zh) * 2015-03-18 2015-06-17 绍兴市华绅纺织品整理有限公司 一种咖啡纱纯纺面料的染整工艺
DE102016220182A1 (de) 2016-10-17 2018-04-19 Bayerische Motoren Werke Aktiengesellschaft Kraftfahrzeuginnenraumbauteil mit Kaffeerückstände enthaltender Faser, hiermit ausgestattetes Kraftfahrzeug sowie Verfahren zum Betreiben einer Lüftungsvorrichtung in einem solchen Kraftfahrzeug
CN113062034A (zh) * 2021-03-22 2021-07-02 广州日祥纺织有限公司 一种吸汗、透气、抗菌、防臭弹性布料及其制备方法
CN113062034B (zh) * 2021-03-22 2022-04-01 广州日祥纺织有限公司 一种吸汗、透气、抗菌、防臭弹性布料及其制备方法
CN113417023A (zh) * 2021-04-02 2021-09-21 百事基材料(青岛)股份有限公司 含咖啡活性成分的粘胶大生物纤维及其制备方法
EP4269499A4 (fr) * 2021-06-04 2024-11-27 King's Flair Development Ltd. Plastique composite comprenant une fibre végétale, procédé de préparation de celui-ci et utilisation de celui-ci

Also Published As

Publication number Publication date
TW200918695A (en) 2009-05-01
TWI338729B (en) 2011-03-11
EP2093314B1 (fr) 2017-01-11
JP2009197380A (ja) 2009-09-03
JP2013122106A (ja) 2013-06-20
EP2093314A3 (fr) 2010-03-17
JP5294749B2 (ja) 2013-09-18

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