EP2094480A2 - Procede et installation pour la confection d'une caisse composite - Google Patents
Procede et installation pour la confection d'une caisse compositeInfo
- Publication number
- EP2094480A2 EP2094480A2 EP07866403A EP07866403A EP2094480A2 EP 2094480 A2 EP2094480 A2 EP 2094480A2 EP 07866403 A EP07866403 A EP 07866403A EP 07866403 A EP07866403 A EP 07866403A EP 2094480 A2 EP2094480 A2 EP 2094480A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- tray
- cutout
- sheath
- assembly
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000009434 installation Methods 0.000 title description 3
- 238000007493 shaping process Methods 0.000 claims abstract description 18
- 210000002105 tongue Anatomy 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims abstract description 15
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 8
- 239000011159 matrix material Substances 0.000 claims description 33
- 238000005520 cutting process Methods 0.000 claims description 21
- 238000011144 upstream manufacturing Methods 0.000 claims description 20
- 239000003292 glue Substances 0.000 claims description 15
- 238000012546 transfer Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000012423 maintenance Methods 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000005465 channeling Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/32—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks
- B65D5/326—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding a single blank to a permanently assembled tube
- B65D5/327—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding a single blank to a permanently assembled tube at least two container body parts, each formed by folding a single blank to a permanently assembled tube
- B65D5/328—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding a single blank to a permanently assembled tube at least two container body parts, each formed by folding a single blank to a permanently assembled tube and the tubular body parts being alligned axially to form a container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
- B31B50/44—Folding sheets, blanks or webs by plungers moving through folding dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/32—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks
- B65D5/326—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding a single blank to a permanently assembled tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
- B31B2105/002—Making boxes characterised by the shape of the blanks from which they are formed
- B31B2105/0022—Making boxes from tubular webs or blanks, e.g. with separate bottoms, including tube or bottom forming operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2110/00—Shape of rigid or semi-rigid containers
- B31B2110/30—Shape of rigid or semi-rigid containers having a polygonal cross section
- B31B2110/35—Shape of rigid or semi-rigid containers having a polygonal cross section rectangular, e.g. square
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2120/00—Construction of rigid or semi-rigid containers
- B31B2120/30—Construction of rigid or semi-rigid containers collapsible; temporarily collapsed during manufacturing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B2120/00—Construction of rigid or semi-rigid containers
- B31B2120/50—Construction of rigid or semi-rigid containers covered or externally reinforced
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/004—Closing boxes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/17—Surface bonding means and/or assemblymeans with work feeding or handling means
- Y10T156/1702—For plural parts or plural areas of single part
- Y10T156/1744—Means bringing discrete articles into assembled relationship
- Y10T156/1768—Means simultaneously conveying plural articles from a single source and serially presenting them to an assembly station
Definitions
- the present invention relates to a method of making a composite cardboard box.
- the present invention also relates to the installation, that is to say the machine that allows the implementation of the method of making this type of composite cardboard box.
- This type of composite box is used for the packaging and packaging of diverse and varied products found on the shelves of large or medium distribution. Indeed, this box in two parts is well adapted to serve as a display. It is brought into the shelf and, on the spot, the box part can be detached to leave only the tray that holds the products and serves as a display.
- the manufacture of this type of box can be envisaged by shaping one of the parts on the other as, for example, by realizing the volume of the tray cutout directly on the box with an appropriate assembly.
- the invention proposes a method of shaping this type of box which is based on the well known technique of "wrap around", that is to say that the cutting of the tray is shaped directly on and by the blank body, said body blank having itself been previously formatted in a conventional manner from a blank.
- the invention makes it possible to propose a shaping machine for the implementation of the method, which is in a compact, linear form.
- This machine can also be in a form of module associated with a cutting machine of the cutouts type 1 A American box. This together, it constitutes a global machine for forming composite boxes which can easily be integrated in a packaging and packaging line of products or replace other existing solutions.
- the method relates to the manufacture of a composite cardboard box, that is to say a box of the type comprising two parts: - a 1 A American box and - a tray acting as a bottom, which container has flanks and tongues for assembling said flanks with each other, which method consists, first of all, in setting the volume of the cutout of the American box 1 , in the form of a sheath whose axis of symmetry is perpendicular to the his direction of movement on the machine and, in a second step:
- said sheath serving as support for said cut while the matrix begins to fold the sides of the latter;
- the method consists of: - Take the tray cutout in a store whose floor is at a level which is less than that of the sole of the assembly station, the distance between the two soles being at least equal to the vertical dimension of said cut of tray increased by the maximum vertical dimension of a sidewall; raising said tray cut, between its magazine and said assembly station, in a vertical guide channel and in a movement perpendicular to the movement of advance of the sheath;
- the method also consists in: moving transversely the sheath, in its reference frame, by means of a plunger and pliers arranged on the bearing structure of the punch;
- the invention also relates to the machine that allows the implementation of the method of making a composite box consisting of a sleeve and a tray acting as a bottom.
- This machine includes:
- a gantry which is arranged transversely above said conveyor system, in the median vertical plane of said assembly station, which gantry comprises two movable structures: a first structure which carries a matrix for shaping the tray blank and a second structure which carries a pusher adapted to cooperate with the free periphery of said sleeve to drive it to said matrix and play said sheath a supporting role;
- the structures carrying the die, on the one hand, and the pusher and the punch, on the other hand consist of trolleys mounted on slides and these trolleys are each powered by means of, for example, example, an electric motor of the linear motor type.
- the matrix comprises four embossing plates of the flanks of the tray blank, which plates comprise a entry in an arc to form a kind of funnel, and these plates are convergently movable, actuated by cylinders, between a setting position of the volume of the cut and a pressing position of the sides of the tray cutout.
- the frame of the matrix comprises means for taking care of the tray cutting when it arrives at the assembly station, which means consist of a plate equipped with suction cups, which plate is mobile under the effect of a jack controlled by a distributor open center type, which jack supports said cut with said suction cup and then it is free, accompanying the movement of the tray and the matrix.
- the magazine for storing the tray blanks is disposed under the level of the conveyor belt transfer system, parallel to the latter, and the transfer of each tray cut is effected by means of: - a on the other hand, an extractor arm which is articulated on a vertical axis situated on the edge of said conveyor system and is actuated by appropriate means of the jack type for effecting a quarter-circle movement around a vertical axis, between the outlet of said magazine and the positioning plane of said tray cutout which is also located on the side of said transfer conveyor, parallel to the latter, and on the other hand, an elevator system which comprises a vertical corridor guide and a lifting device for moving each blank between the lower level corresponding to the level of said storage magazine of said tray blanks and the level of the assembly station which corresponds to pond to that of said conveyor system.
- the lifting device consists of an endless-belt-type conveyor, which belt comprises a cradle to take care of cutting from below and carries it to a level which is substantially greater. to that of said conveyor to avoid any interference between the latter and the matrix which carries said cutout for the assembly operation.
- the vertical corridor for the guiding of the cuts consists of lateral guides which are arranged on either side of the lifting device to channel the cut of the tray during its ascent between the level of its store and the level of the assembly station, which vertical corridor has two distinct parts:
- a lower part whose height corresponds substantially to the size of the largest tray-cutting format, and which consists of a pair of U-section guides disposed opposite each other and whose rear wing, or downstream, is fixed to act as sole while the front wing, or upstream, forms a flap which is retractable, by pivoting or lateral displacement, to allow the passage of said cutout brought by the extraction arm and its removal on said sole, which flap returns to active guiding position before the release of said cut relative to said extraction arm and before its support by the lifting device and in particular by the active surface of the cradle which pushes said cut,
- the upper guides of the vertical guide channel are retractable by means of the type cylinders, which jacks move laterally said guides to allow the passage of the matrix during the setting volume of the tray cut and its assembly on the sheath.
- the glue guns which are responsible for gluing the tongues of the tray cutout, are arranged at the upper end of the sole of the lower guides of the guide channel of the tray blanks, upstream of the upper guides.
- the storage magazine for tray blanks comprises a sole which consists of two conveyors of the type endless chains or belts, which conveyors are adjustable transversely and vertically independently to accommodate cutouts trays of different formats and shapes.
- the tray cutting tray is supported and articulated by means of a vertical axis arranged laterally on its outer side, so as to allow its retraction and to offer the operator responsible for the maintenance or other, a consequent access to the transfer conveyor of the sleeves, which comprises, for example, prior to the assembly station, a setting station volume of the American box Vi which constitutes the sheath of the composite box.
- the end of the conveyor system comprises a tilting gate which makes it possible to transfer the box which is lying on said conveyor system and to tilt it to deposit it standing on the evacuation conveyor, which evacuation conveyor is disposed along and below the level of said conveyor system.
- FIG. 1 shows a composite box obtained by the method and the machine according to the invention
- FIG. 2 shows the Vz American box before assembly with the tray
- FIG. 3 shows the cutting tray in early formatting, before its assembly with the sleeve
- FIG. 4 shows the cutting of the tray in the form of a single cardboard blank
- FIG. 5 shows in block diagram form and in perspective, the essential elements of the forming machine and assembly of the composite body
- FIG. 6 is a schematic and simplified side view of said machine, showing the disposition of the main constituent elements
- FIG. 7 is a top view, also schematic, of said machine.
- FIG. 8 is a section of one of the guides of the vertical guide channel for the tray blanks and in particular of the lower guide;
- - Figure 9 is a sectional view of one of the upper guides of the vertical guide channel;
- - Figure 10 is an elevation, in section, of the machine, seen from upstream;
- FIG. 11 illustrates some phases of the process of shaping the tray cut and its assembly with the sleeve to form the box. The method and machine detailed below make it possible to make the box shown in FIG.
- This box (1) comprises two parts: - a bottom portion in the form of sheath (2) and - a tray-shaped portion (3).
- the sheath (2) is, for example, consists of a 1 A American box with or without upper flaps; the tray (3) serves as both a base and a bottom for the body (1).
- the sleeve (2), shown in Figure 2, and the tray (3), shown in Figures 3 and 4, complement and assemble by gluing.
- the tray (3) consists of a bottom (4), flanks (5) and (6), and tongues (7) for bonding, which lie in the extension and at the ends of said longitudinal flanks (5). . These tongues (7) are stuck on the flanks (6), outside of the latter.
- the tray (3) after its setting volume, is applied on the lower part of the sleeve (2) and is fixed by gluing on the longitudinal sides (8); the flanks (5) and (6) form a belt around said sheath; they envelop said longitudinal sides (8) and the transverse sides (9) of said sheath (2).
- the carton blank which constitutes the cutout (10) of the tray (3) is shown in FIG. 4 with a substantially trapezoidal shape.
- the shape of this cutout (10) and in particular that of its flanks (5) and (6) can vary for resistance and also aesthetic issues. These shapes, like the trapezoidal shape of the flanks (5), are taken into account by the shaping machine, as detailed below.
- This machine for shaping the box (1) is schematically represented in perspective, FIG. 5, and in the three conventional views: - side view, FIG. 6, - top view, FIG. 7, and elevation view, FIG.
- the machine is shown, Figure 5, with its main components, which elements are integral, directly or indirectly a frame (11) general.
- This machine has two inputs: on the one hand, an entry symbolized by the arrow Ef for the sleeves (2) arriving, with their axis of symmetry oriented transversely, on a conveyor system (12), in a suitable reference system and, d on the other hand, an entry symbolized by the arrow Ed for the cutouts (10) of the tray (3), which cutouts are arranged in a magazine (13).
- It comprises an output symbolized by an arrow Sc for the evacuation of the boxes (1) after their shaping, that is to say after the assembly of the sheath (2) with the tray (3), said evacuation taking place by means of a conveyor (14).
- the manufacture of the box (1) takes place at a station (15) assembly which is located in the central part of the machine, which station (15) extends above the conveyor system (12). ), transversely.
- This assembly station (15) is supplied with ducts (2) by the conveying system (12) directly, and the cutouts (10) of tray (3) arrive by an elevator system (16) which is arranged along said conveyor system (12) in a plane parallel thereto; this elevator system (16) is located on the side of the conveyor system (12) which corresponds to the side of the lower end of said sheath (2), that is to say the end which is intended to be closed by the tray (3).
- the elevator system (16) makes it possible to connect the level of the magazine (13) with the cutouts (10) and that of the conveyor system (12).
- the magazine (13) is located on the upstream side of the conveyor system (12) and close to the ground.
- the difference in level between the two is greater than the size of the largest cutting size (10); in fact, it corresponds substantially to the size of the largest cutting size (10) increased by the dimension of the upper flank.
- the cutout magazine (13) is arranged parallel to the conveyor system (12) and these cutouts (10) are perpendicular to said conveyor system (12) when in said magazine (13). To orient them parallel to the conveyor system (12) and place them in a vertical guide channel (17), these cuts (10) are recovered in the magazine (13) by means of a sampling device which is driven by a circular motion whose amplitude corresponds to a quarter circle.
- This cut-off sampling device (10) consists of an extractor arm (18) which is provided with suction cups, which arm is articulated on a vertical axis (19); this axis (19) is located at the intersection of the plane of the vertical corridor (17) and the plan of the exit of the store (13).
- the extractor arm (18) is driven by appropriate means of the jack type (20) or other such as, for example, a geared motor with a connecting rod-crank device.
- the cutout (10) is placed, by the extractor arm (18), in vertical guides (21) of the passage (17) to be supported by a lifting device (22) which brings it to the position of assembly (15).
- the cutout (10) is placed in front of the sheath (2), which sheath (2) is waiting on the conveyor system (12), set in its reference frame which consists of cleats (23) arranged upstream and downstream of said sheath (2), which cleats (23) are integral with the belts (24) or chains of said conveyor system (12).
- the sheath (2) and the cutout (10) pass respectively by gluing stations, in front of nozzles which deposit lines of glue on the fly.
- nozzles (26) upstream of the assembly station (15), which are arranged on the side of the conveyor system (12), which nozzles (26) deposit a line (27) of glue in the center, for example near the rim on both longitudinal sides (8) of the sheath (2).
- nozzles (28) are arranged upstream of the assembly station (15), on the path of the cuts (10), at the level of the guides (21) of the vertical corridor (17); these nozzles (28) deposit lines (29) of glue on the tabs (7), visible in Figure 4, in particular.
- the cutout (10) is placed between the sheath (2) and a matrix (30), detailed below, whose particular function is to set the volume (3) in volume under form of tray (3) by folding the flaps (5) and (6) and tabs (7), which bend and volume is made directly on the end of the sleeve (2).
- the matrix (30) is integral with a carrier structure in the form of a carriage (31); this carriage (31) is movable transversely to the direction of advance of the sleeves (2) and is guided on a gantry which is integral with the frame (11) of the machine.
- This gantry comprises a horizontal beam (32) acting as slide and the carriage (31) is movable under the effect of a motor member, not shown, of the cylinder type, servomotor with belt, or under the effect of an electric motor of the linear motor type.
- This carriage (33) is equipped with a punch (34) which is arranged cantilever at the end of an arm (35) square.
- This punch (34) comprises guides in the form of pads (36) to penetrate into the sheath (2), to its end, which punch (34) is also arranged to support the longitudinal walls (8) of said sheath (2). ) and exert a back pressure during the shaping of the sidewalls (5) of the tray (3) on said walls (8).
- the punch (34) comprises two cylinders (37) which are arranged head to tail so as to face the lines (27) of glue and these two cylinders (37) are implemented at Timely, as detailed below.
- the carriage (33) comprises, in addition to the punch (34), means whose mission is to move transversely the sheath (2) to approach the cutout (10). During this movement, the sheath (2) remains guided in its reference which consists of the cleats (23).
- These means, which move the sleeve (2), consist, on the one hand, of a pusher (38) in the form of a shield and, on the other hand, a system of grippers (39) which grip the edges said sheath (2).
- These clamps (39) are operated by means of cylinders, not shown.
- the die (30) comprises a general frame (40) and is connected to the carriage (31) by means of a vertical arm, which arm supports it cantilevered.
- This die (30) has means for taking care of the cut (10) when it reaches the level of the assembly station (15).
- These means consist, as represented in FIG. 10 in particular, of a jack (41) which is fixed on the frame (40) and whose end of the rod is provided with at least one suction cup (42) which allows suction suction the cutout (10) by its panel (4) constituting the bottom.
- the end of the rod of the jack (41) comprises a plate (43) which is equipped with four suckers (42) which are distributed over a good part of the bottom surface (4) of the blank (10) .
- the jack (41) has the particularity of being powered by means of a distributor, not shown, of the open-center type. This feature allows to release the cylinder (41) after the capture of the blank (10); it is then subjected to the movements of the cutout (10) which are imposed by the matrix (30). When it moves transversely, the matrix (30) passes through the plane of the guides (21) upstream and downstream of the corridor (17) and the width of this matrix (30) can, according to the shapes and dimensions of the cuts (10), be greater than the space between said guides (21) upstream and downstream.
- These guides (21) are designed to be able to: - at the station (15), retract on both sides of the cutout (10) and, in addition, - at the store (13) , open to accommodate the cutout (10) which is fed by the extractor arm (18).
- These guides (21) side of the vertical corridor (17) are divided on the height in two parts between which there are the nozzles (28) sizing which has been discussed previously.
- These guides (21) include: - guides (44) that support the cutout (10) at the magazine (13) and - guides (45) that support the same cutout (10) at the station (15) assembly.
- FIG. 8 shows, schematically, in plan view and in horizontal section, a guide (44).
- the section of this guide (44) is U-shaped.
- This particular U comprises - a rear wing, or downstream, which is fixed to act as a sole (46) and on which is pressed the cutout (10) when fed by the extractor arm (18), and - a movable forward, or upstream wing, which acts as a flap (47); which flap (47) is movable, manipulated, for example, by means of a jack (48).
- FIG. 9 shows, in the same way, a cross-section of the upper guide (45) whose section is rather in the form of a Vee or square, which guide (45) is operated by means of a jack (49), or a couple of cylinders, to retract laterally and open the passage to let the matrix (30) during the shaping of the tray (3) and its assembly on the sleeve (2).
- the guide (45) has a V-shaped section to avoid wiping the lines (29) of glue which are on the tabs (7) of the cutout (10) and which have been deposited by the nozzles (28). which are just upstream of said guides (45). In fact, the cutout (10) is guided by the edge of its flanks (6) and tabs (7).
- the adhesive is deposited in the form of one or more lines (29) on the tongues (7) during the transfer of the blank (10) between the store (13) and the station (15) level. assembly by the elevator system (16).
- This elevator system (16) comprises, in addition to the corridor (17) and guides (21) which have been detailed previously, the elevator device (22) which serves as a conveyor. It is provided with an endless belt (51) which comprises at least one cradle (52), which cradle is arranged to take care of cutting (10) when it has been released by the extractor arm (18).
- This cradle (52) has a U-shape whose position of the projecting branches is adapted to the shape of the flanks (5) of the cutouts (10) in order to convey these cuts correctly in the guides (21).
- the upper portion of the elevator device (22) is located substantially below the assembly station (15) to avoid interfering with the matrix (30) as it moves transversely.
- the cradle (52) is secured to the belt (51) so as to be able to carry said cutout (10) clearly above the upper level of the lifting device (22).
- the die (30) has four pressing plates (53) each corresponding to the sides (8) and (9) of the sleeve (2).
- the plates (53) comprise complementary jacks which, in a specific manner, press offices at the different bonding points.
- the plates (53) side include cylinders (55), visible Figure 7, which press the tabs (7) on the flanks (6) of the blank (10) to secure the bonding at the lines (29) of glue.
- the cylinders (56) come into action at the same time as the cylinders (37), when the tray (3) is in place, formed on the end of the sleeve (2).
- the carriage (31) carrying the die (30) and the carriage (33) carrying the punch (34) withdraw from the assembly station.
- the carriage (33), which includes the gripper system (39), carries out the extraction of the box (1) from the matrix (30) and its withdrawal to a position which is established by a stop (57) retractable.
- This stop (57) is installed on the general frame (11) of the machine, under the level of the conveyor (12) and, simultaneously with the deactivation of the clamps (39), it holds the box (1) to allow the punch ( 34) to exit completely from the sheath (2) and to return to the inactive position.
- the stop (57) in its inactive position, is slightly advanced relative to the rim of the sleeve (2), Figure 10. This slightly advanced position allows it to position the body (1) on the conveyor (12), between its catches (23), before the flanks (5, 6) and the tabs (7) come to touch the reference frame of the sheath (2), that is to say the chains (24) and said cleats (23). ) of the conveyor system (12).
- the conveyor system (12) moves it to the outlet Sc where it is tilted on the evacuation conveyor (14).
- the tilting of the box (1) is achieved by means of a grid (58) whose bars extend on both sides and between the belts (24), or chains, of the conveyor (12).
- This grid (58) pivots about a longitudinal axis (59) disposed on the side of the conveyor (12), under the effect of a jack, for example, not shown.
- the grid (58) extends towards the conveyor (14) in the form of a plate (60) which is profiled to accompany the box (1) in its descent on the conveyor (14).
- the magazine (13) for storing cutouts is arranged to accept cuts (10) of various sizes and shapes. It consists of two conveying arms (63) acting sole, which arms (63) are separately adjustable, in particular height. They can thus accept and easily carry cutouts (10) complicated shapes such as, for example, cuts with sidewalls (5) in the form of trapezes or other.
- the magazine (13) comprises a frame (64) which is articulated laterally on the frame (11). of the machine.
- the magazine (13) can retract, as shown in Figure 7, about a vertical axis (65) which is on its outer side.
- FIGS 10 to 14 illustrate steps of the process of shaping the box (1).
- the sheath (2) is wedged longitudinally in its reference frame which consists of the cleats (23) and is positioned transversely on the reference line (66) which is on the side of the conveyor system (12).
- the blank (10) is supported by the suckers (42) of the plate (43), and it is waiting in the plane (67) of the corridor (17) vertical.
- the punch (34) penetrates into the sheath (2) until its end and, when the pusher (38) reaches the rim of said sheath, the clamps (39) close on these flanges and said sheath (2) is driven towards the die (30) into a zone shown in the figure by a line (68) corresponding to the plane in which the sheath (2) meets the blank (10) , the latter bearing on said sleeve (2).
- the cradle (52) of the elevator system (16) is withdrawn and, Figure 12, the sleeve (2) and the matrix (30) converge towards the assembly plane (68) and when reach this plane (68), the matrix (30) has already begun to fold down the tongues (7) and the flanks (5) and (6).
- the die (30) continues its stroke and completes the folding of the tongues (7) and the flanks (5) and (6); the tray (3) thus formed covers, at its full depth, said end of the sleeve (2), FIG. 13.
- the jacks (54) of the die (30) come into action to apply, in a global manner, the plates (53) on the flanks (5) and (6) and on the tongues (7), just as the various cylinders (55) and (56) apply specifically at the points of glue, which jacks (56) act opposite the jacks (37) of the punch (34).
- the matrix (30) can then move back after the deactivation of the various cylinders (55, 56) and (37) which act as presses and after the inactive position of the various plates (53) by their respective jack (54).
- the sheath (2) also moves back, between its cleats (23), driven by the clamps (39) of the carriage (33), to the stop (57) which has been put in the active position. At this point, the clamps (39) are deactivated and the carriage (33) carrying the punch (34) continues the recoil movement to release said punch (34) out of the sleeve (2), to its inactive position.
- the conveyor (12) can then take the box (1) and the latter is ejected on the conveyor (14), as mentioned above.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
- Refrigerator Housings (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Connection Or Junction Boxes (AREA)
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL07866403T PL2094480T3 (pl) | 2006-10-20 | 2007-10-19 | Sposób i instalacja dla wytwarzania złożonego pudła |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0609199A FR2907369B1 (fr) | 2006-10-20 | 2006-10-20 | Procede et installation pour la confection d'une caisse composite |
| PCT/FR2007/001726 WO2008047009A2 (fr) | 2006-10-20 | 2007-10-19 | Procede et installation pour la confection d'une caisse composite |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2094480A2 true EP2094480A2 (fr) | 2009-09-02 |
| EP2094480B1 EP2094480B1 (fr) | 2010-04-21 |
Family
ID=38048052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07866403A Not-in-force EP2094480B1 (fr) | 2006-10-20 | 2007-10-19 | Procede et installation pour la confection d'une caisse composite |
Country Status (13)
| Country | Link |
|---|---|
| US (1) | US7976448B2 (fr) |
| EP (1) | EP2094480B1 (fr) |
| JP (1) | JP2010506763A (fr) |
| CN (1) | CN101573223B (fr) |
| AT (1) | ATE464999T1 (fr) |
| BR (1) | BRPI0717463A2 (fr) |
| DE (1) | DE602007006052D1 (fr) |
| ES (1) | ES2344582T3 (fr) |
| FR (1) | FR2907369B1 (fr) |
| MX (1) | MX2009004066A (fr) |
| PL (1) | PL2094480T3 (fr) |
| PT (1) | PT2094480E (fr) |
| WO (1) | WO2008047009A2 (fr) |
Families Citing this family (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2887529B1 (fr) | 2005-06-23 | 2007-10-05 | Otor Sa | Boite en carton ondule a volets ajoures et ensemble de decoupes pour obtenir une telle boite |
| PT2377764E (pt) * | 2010-04-15 | 2013-03-05 | Msk Verpackung Syst Gmbh | Dispositivo para a dobragem de uma caixa de cartão e processo para a dobragem de uma caixa de cartão |
| US20140102044A1 (en) * | 2011-08-19 | 2014-04-17 | Tetra Laval Holdingss & Finance S.A. | Apparatus and method for manufacture of a secondary package |
| CN102627000B (zh) * | 2012-03-09 | 2014-12-17 | 上海飓尔包装机械有限公司 | 全自动粘箱机的集成控制方法 |
| US20140141952A1 (en) * | 2012-11-20 | 2014-05-22 | Rock-Tenn Shared Services, Llc | Methods and apparatus for forming a reinforced tray |
| CN103979136B (zh) * | 2013-02-08 | 2016-09-28 | 佛山市科信达机器人技术与装备有限公司 | 一种瓷片组装箱方法及利用该方法的套箱装置 |
| AR093586A1 (es) * | 2013-11-21 | 2015-06-10 | Oscar Nemi Elio | Maquina para armar cajas de carton por pasos manteniendo el escuadrado |
| CN104129100B (zh) * | 2014-07-25 | 2017-02-15 | 三峡大学 | 一种安瓿包装纸盒自动成形装置 |
| CN104325717B (zh) * | 2014-10-19 | 2018-11-16 | 广东鸿铭智能股份有限公司 | 可调拼灰板机 |
| CN105253374B (zh) * | 2015-11-10 | 2017-06-06 | 江苏远翔物联科技有限公司 | 撑箱机 |
| WO2017101014A1 (fr) * | 2015-12-15 | 2017-06-22 | 上海金禾实业发展有限公司 | Dispositif de façonnage de boîte d'emballage et son procédé de façonnage |
| FI20156011A7 (fi) * | 2015-12-23 | 2017-06-24 | Oy Jopamac Ab | Menetelmä ja laitteisto pakkauslaatikon muodostamiseksi |
| US11400679B2 (en) * | 2018-04-10 | 2022-08-02 | Westrock Shared Services, Llc | Machine and methods for attaching a tray blank to a cover blank |
| CN108891090B (zh) * | 2018-06-29 | 2020-03-24 | 安徽徽之润纸业有限公司 | 一种纸托盘拼接系统 |
| CN109177311B (zh) * | 2018-08-31 | 2023-11-24 | 许昌裕同印刷包装有限公司 | 一种自动装内托机 |
| CN110625990B (zh) * | 2019-10-18 | 2021-06-08 | 安徽花山街网络科技有限公司 | 一种茶饼包装盒的制备工艺 |
| CN111031743B (zh) * | 2019-12-16 | 2023-06-09 | 浙江建设职业技术学院 | 基于管理系统一数一责一人页面授权用缓存装置及方法 |
| CN111453122B (zh) * | 2020-05-21 | 2025-02-28 | 天津博容包装制品有限公司 | 包装箱、包材、工装及成箱方法 |
| US12134492B2 (en) | 2020-10-09 | 2024-11-05 | Westrock Shared Services, Llc | Systems and methods for packaging stacked products |
| CN113561559A (zh) * | 2021-07-05 | 2021-10-29 | 云南昆船烟草设备有限公司 | 一种纸箱卧式套箱设备 |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3634995A (en) * | 1970-07-15 | 1972-01-18 | Int Paper Co | Method and apparatus for lidding cartons |
| US3913300A (en) * | 1974-01-04 | 1975-10-21 | Champion Int Corp | Roll forming carton lidding machine |
| BE840677A (nl) * | 1976-04-13 | 1976-08-02 | Verpakkingsopzetmachine voor het opmaken en lijmen van een verpakkingsdoos bestaande uit een huls en een bodem- of dekselplaat | |
| US4117646A (en) * | 1976-07-09 | 1978-10-03 | Hayssen Manufacturing Company | Method of applying a lid to a case |
| US4674261A (en) * | 1986-06-25 | 1987-06-23 | Sabel Herbert John | Machine for loading and closing a shipping case with a telescopic lid |
| US4798571A (en) * | 1987-10-19 | 1989-01-17 | Container Corporation Of America | Container forming apparatus and method |
| DE4103609A1 (de) * | 1991-02-07 | 1992-08-13 | Emil Pester Gmbh | Verfahren zur herstellung einer verpackung |
| EP0637548B1 (fr) * | 1993-08-06 | 1997-10-22 | Kaysersberg Packaging S.A. | Caisse d'emballage formant présentoir |
| DE19652903C2 (de) * | 1996-12-19 | 2002-08-08 | Rovema Gmbh | Verpackung aus einem Unterteil und einem Oberteil |
| US6048421A (en) * | 1998-05-29 | 2000-04-11 | Delaware Capital Formation, Inc. | Automatic lid forming machine |
| CN2400368Y (zh) * | 1999-11-15 | 2000-10-11 | 陈木欉 | 一种纸盒 |
| CN2683540Y (zh) * | 2004-01-30 | 2005-03-09 | 曾明荣 | 栈板用组合箱 |
| FR2883551B1 (fr) * | 2005-03-22 | 2007-06-15 | Smurfit Socar Packaging Soc Pa | Nouveau conditionnement en deux parties, en un materiau semi-rigide, pour le transport et l'exposition en vente d'articles divers. |
-
2006
- 2006-10-20 FR FR0609199A patent/FR2907369B1/fr not_active Expired - Fee Related
-
2007
- 2007-10-19 AT AT07866403T patent/ATE464999T1/de not_active IP Right Cessation
- 2007-10-19 CN CN2007800458501A patent/CN101573223B/zh not_active Expired - Fee Related
- 2007-10-19 EP EP07866403A patent/EP2094480B1/fr not_active Not-in-force
- 2007-10-19 WO PCT/FR2007/001726 patent/WO2008047009A2/fr not_active Ceased
- 2007-10-19 ES ES07866403T patent/ES2344582T3/es active Active
- 2007-10-19 DE DE602007006052T patent/DE602007006052D1/de active Active
- 2007-10-19 US US12/446,383 patent/US7976448B2/en not_active Expired - Fee Related
- 2007-10-19 MX MX2009004066A patent/MX2009004066A/es active IP Right Grant
- 2007-10-19 PT PT07866403T patent/PT2094480E/pt unknown
- 2007-10-19 JP JP2009532849A patent/JP2010506763A/ja active Pending
- 2007-10-19 PL PL07866403T patent/PL2094480T3/pl unknown
- 2007-10-19 BR BRPI0717463-2A2A patent/BRPI0717463A2/pt not_active IP Right Cessation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2008047009A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2094480B1 (fr) | 2010-04-21 |
| CN101573223A (zh) | 2009-11-04 |
| BRPI0717463A2 (pt) | 2013-12-24 |
| ES2344582T3 (es) | 2010-08-31 |
| PL2094480T3 (pl) | 2010-09-30 |
| US20100069209A1 (en) | 2010-03-18 |
| WO2008047009A3 (fr) | 2008-08-07 |
| PT2094480E (pt) | 2010-07-21 |
| WO2008047009A2 (fr) | 2008-04-24 |
| FR2907369B1 (fr) | 2009-01-16 |
| MX2009004066A (es) | 2009-05-08 |
| ATE464999T1 (de) | 2010-05-15 |
| CN101573223B (zh) | 2011-05-04 |
| FR2907369A1 (fr) | 2008-04-25 |
| JP2010506763A (ja) | 2010-03-04 |
| US7976448B2 (en) | 2011-07-12 |
| DE602007006052D1 (de) | 2010-06-02 |
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