EP2108902A2 - Vortex tube - Google Patents
Vortex tube Download PDFInfo
- Publication number
- EP2108902A2 EP2108902A2 EP09156855A EP09156855A EP2108902A2 EP 2108902 A2 EP2108902 A2 EP 2108902A2 EP 09156855 A EP09156855 A EP 09156855A EP 09156855 A EP09156855 A EP 09156855A EP 2108902 A2 EP2108902 A2 EP 2108902A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- vortex
- tube
- sleeve
- air
- tube body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/02—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using Joule-Thompson effect; using vortex effect
- F25B9/04—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point using Joule-Thompson effect; using vortex effect using vortex effect
Definitions
- the present invention relates to a vortex tube designed to generate cold air.
- a vortex tube also known as Ranque-Hilsch tube, is a device which is used in such cases where one wants to generate a flow of cold air.
- a field of application for vortex tubes may be cooling of tools, for example grinding discs. Other fields of application comprise cooling of coatings within the plastic industry, for example.
- a flow of air is sent through a vortex generator that causes the air to rotate and a vortex of air to move inside a tube.
- the air vortex In a second end of the tube the air vortex meets a resistance and the air flow is divided into two parts, one flow of cold air and one flow of hot air.
- the cold air flow moves backwards in a direction towards the vortex generator and out through a central opening therein.
- the hot air flow leaves the vortex tube through another path.
- Vortex tubes according to prior art are described in EP 1 396 690 A1 and US 3,183,273 , for instance.
- a conceivable theoretic explanation of the effect of the vortex tube may be that the part of the air flow, which turns back at the resistance, delivers thermal energy to the air vortex moving forwards in a direction towards the resistance.
- An object of the present invention is to provide an improved vortex tube.
- it is, inter alia, an object to give the vortex tube a more compact design.
- the present invention relates to a vortex tube for the generation of cold air.
- the vortex tube comprises a tube body with a wall, the inner wall surface of which forms an inner channel with a circular-cylindrical cross section.
- a vortex generator is located in a first end of the channel and a flow limiting body (a resistance) is located in a second end of the channel, and an outlet for hot air is also arranged at the second end of the channel.
- the vortex generator has an opening, through which cold air may leave the channel in the first end of the channel, and further the vortex tube has at least one conduit for the supply of compressed air to the vortex generator.
- Said at least one conduit for the supply of compressed air extends in the same axial direction as the tube body and runs from a rear end of the vortex tube up to an inlet to the vortex generator, and the rear end of the vortex tube is adapted to be connected to a source of compressed air.
- said at least one conduit for the supply of compressed air extends/runs from a rear end of the very tube body through the wall of the tube body in parallel with the inner channel.
- said at least one conduit for the supply of compressed air extends/runs from a rear end of the very tube body through the wall of the tube body in parallel with the inner channel.
- the vortex tube has a plurality of conduits for compressed air extending/running through the wall of the tube body in parallel with the inner channel.
- the conduits for compressed air may then be distributed around the circumference of the tube body, and preferably they are evenly distributed around the circumference of the tube body to give a uniform flow in the inner channel of the vortex tube.
- the outlet for hot air which is arranged in connection to the second end of the channel, is preferably designed to discharge hot air radially outwardly from the tube body.
- An axially adjustable first sleeve may possibly be arranged on the tube body in connection to the outlet for hot air, so that, by means of axial displacement of the first sleeve, one can adjust the size of the outlet for hot air.
- the vortex generator may be designed so that it has passages, which at first converge and then diverge in a direction from the inlet of the vortex generator and towards the inner channel of the tube body.
- the vortex tube may comprise a valve, which is arranged to be axially displaceable into the vortex generator or out of it, so that a flow of air through the vortex generator may be adjusted thereby.
- a valve may be arranged inside a second sleeve.
- Said second sleeve has a first end which is threaded onto the tube body so that, by screwing/turning the second sleeve, one may adjust the position of the valve in relation to the vortex generator.
- Said second sleeve has an outwardly open second end through which cold air may flow out.
- the second sleeve may possibly comprise one or more vanes arranged between the valve and the outwardly open second end of the second sleeve. Such vanes are arranged at least partly to convert a rotating air flow into a straight air flow.
- the second, outwardly open end of the second sleeve may possibly be toothed along its circumference so that an air flow from the vortex tube is not blocked if the outwardly open end of the second sleeve would be pressed against a hindrance.
- a sound-absorbing filter may be arranged on the tube body around the region of the outlet/outlets for hot air.
- the sound-absorbing filter is suitably designed as a sleeve.
- a vortex tube T according to prior art is shown.
- Fig. 1 it is schematically shown how air from a source, not shown, of compressed air, is fed into the tube T via an inlet I.
- the inlet I is arranged perpendicularly in relation to the longitudinal axis of the tube T.
- a vortex generator V which may comprise vanes or channels (not shown) to put the air into rotation.
- a vortex of air moves from the vortex generator V and in a direction to the right in the figure.
- the air vortex meets a resistance M.
- Vortex tubes of this kind are today used in industrial applications such as e.g. for cooling of tools.
- a first embodiment of a vortex tube 1 for the generation of cold air according to the present invention is shown, while a second embodiment is shown in Fig. 26 .
- the vortex tube 1 according to the first embodiment comprises i.a. a tube body 2 and a sleeve 21 which may be used for adjusting the air flow in a manner which will be explained later.
- a sleeve 21 which may be used for adjusting the air flow in a manner which will be explained later.
- cold air exits through an outwardly open end 23 of the sleeve 21.
- Fig. 3 shows a cross section of the vortex tube shown in Fig. 2 .
- the tube body 2 has a wall 5, the inner wall surface of which forms a channel 7.
- the channel 7 has a round circular-cylindrical cross section.
- Fig. 6 shows an additional cross section of the vortex tube 1 according to the first embodiment.
- the crosscut has, however, been made in another plane and the vortex tube is shown dismounted into its components.
- the channel 7 has a first end 9 and a second end 11.
- a vortex generator 8 is placed in the first end 9 of the channel 7, and a flow limiting body 10 is placed in the second end 11 of the channel.
- the flow limiting body 10 is a resistance which serves basically the same function as the resistance M in the vortex tube according to Fig. 1 .
- At least one outlet 12 for hot air is arranged at the second end 11 of the channel 7. In certain embodiments of the invention, several outlets 12 for hot air may be provided.
- the vortex tube 1 has at least one conduit 14 for the supply of compressed air to the vortex generator 8.
- Said at least one conduit 14 for the supply of compressed air extends/runs through the wall 5 of the tube body 2 in parallel with the inner channel 7 from a rear end 3 of the tube body 2 up to an inlet 15 to the vortex generator 8.
- the rear end 3 of the tube body 2 is adapted to be connected to a source 16 of compressed air.
- compressed air may be fed into the conduit or conduits 14.
- there is a plurality of conduits 14 for compressed air extending through the wall 5 of the tube body 5, distributed around the circumference of the tube body 2. With such an embodiment a larger flow may be obtained. Further, an essentially uniform flow in the vortex tube may be obtained, which results in a more efficient division of the air flow into a hot and a cold air flow.
- the rear end 3 of the tube body 2 may be seen as a rear end of the very vortex tube 1.
- the vortex tube 1 comprises parts lying behind the rear end 3 of the tube body. Such an embodiment is shown in Fig. 26 .
- the tube body 2 has a rear end 3 and a front end 4.
- Fig. 12 shows the front end 4 of the tube body 2 in the direction of the arrow B in Fig. 10 .
- the vortex generator 8 may be provided with one or more passages 19 that are directed inwardly towards the inner channel 7 of the tube body 2.
- the passages 19 may be designed as laval nozzles, which at first converge and then diverge in a direction from the inlet of the vortex generator towards the inner channel 7 of the tube body 2. Such a design contributes to increasing the speed of the air flow.
- FIG. 13 This design of the passages 19 is best shown in Fig. 13 .
- Fig. 18 also shows how each conduit 14 for compressed air extends to an inlet 15 to the vortex generator 8.
- the vortex generator has an opening 13, through which cold air may leave the inner channel 7 in the first end 9 of the channel 7.
- the vortex generator 8 may be made integral with the tube body 2 or it may be manufactured as a separate body which is then mounted onto the vortex tube 1, e.g. by fixing it in the tube body 2.
- converging/diverging passages may be used also in such vortex tubes where air is transversally supplied like in the vortex tube shown in Fig. 1 .
- the outlet 12 (or the outlets 12) for hot air is/are designed to discharge hot air radially outwardly from the tube body 2.
- Fig. 10 shows the rear end 3 of the tube body 2, i.e. in the direction of the arrow A in Fig. 10 .
- Fig. 11 shows the rear end 3 of the tube body 2, i.e. in the direction of the arrow A in Fig. 10 .
- conduits 14 for compressed air that are distributed around the circumference of the tube body 2.
- the conduits 14 run parallel with the channel 7.
- FIG. 8 and Fig. 9 A possible design of the flow limiting body 10 (or the resistance 10) is shown in Fig. 8 and Fig. 9 .
- the flow limiting body 10 In its end facing towards the vortex generator 8, the flow limiting body 10 has been divided into a plurality of vanes 34. These vanes may contribute to control the outer flow of hot air in a direction towards the outlet or outlets 12, when a vortex of rotating air reaches the flow limiting body 10.
- Embodiments are also conceivable, where the flow limiting body 10 is not provided with such vanes 34.
- a vortex tube 1 may comprise a first axially adjustable sleeve 17.
- the function of this sleeve is more distinct shown in Fig. 5 .
- the sleeve 17 is arranged on the tube body 2 and associated with the outlet 12 for hot air. Through an axial displacement of the first sleeve 17, one may adjust the size of the outlet 12 for hot air.
- a way of achieving an axial displacement of the first sleeve 17 is shown in Fig. 5 .
- an outer control sleeve 28 may be placed on the tube body 2 over the first sleeve 17.
- the outer control sleeve has an inner thread 29 cooperating with an outer thread 30 on the first sleeve 17.
- the outer control sleeve 28 is stationary in its axial position. When the outer control sleeve 28 is turned, the inner thread 29 of the control sleeve 28 will cooperate with the outer thread 30 of the axially displaceable first sleeve 17 such that the first sleeve 17 is displaced in an axial direction. In this way, one may increase or reduce the available outlet area of the outlet or outlets 12 for hot air.
- the sleeve 17 is displaced by it having an outer thread 30 which cooperates with the inner thread 29 of the control sleeve.
- the sleeve 17 does not utilize threads for displacement of the sleeve.
- the sleeve could be loosely mounted on the tube body 2 but be so snugly fitted on the tube body that, in order to displace the sleeve 17, the friction must be overcome and a certain force must be used.
- a sleeve which, at different angle positions, blocks the outlet/outlets 12 more or less.
- a sleeve may be provided with an opening/openings which correspond(s) to the outlet/outlets 12 for hot air and which may be turned so that they completely or partly coincide with the outlet/outlets 12. The sleeve may then be given such a design that, in one angular position, it completely blocks the outlet/outlets 12 for hot air.
- the axially displaceable and/or turnable sleeve 17 thus permits an adjustment of the amount of hot air leaving the vortex tube. This adjustment takes place independently of the total amount of air.
- the vortex tube is designed such that the size of the outlet/outlets 12 for hot air can be adjusted. In this way, one can adjust the ratio between the amount of hot air discharged and the amount of cold air discharged. This adjustment is independent of the total flow.
- the vortex tube 1 further comprises a valve 20, which is axially displaceable into the vortex generator 8 or out of it, so that a flow of air through the vortex generator 8 may be adjusted thereby.
- a valve 20 which is axially displaceable into the vortex generator 8 or out of it, so that a flow of air through the vortex generator 8 may be adjusted thereby.
- the valve 20 may be designed as a round body, on which a protruding male part 36 has been arranged.
- the protruding male part 36 is designed to fit into the inlet 15 to the vortex generator and in the passages 19 of the vortex generator.
- the dimensions of the male part 36 may be chosen somewhat smaller than the dimensions of the passages 19 in the vortex generator; they may be about 5 % smaller, for instance, so a certain play is obtained.
- the valve 20 may possibly be manufactured in two parts; one front part 20a and a rear part 20b (see Fig. 18 , Fig. 20 ).
- the front part 20a may then be an utmost end or the tip of the protruding male part 36 of the valve, while the rear part 20b forms the main part of the body of the valve 20 and also the base of the protruding male part 36.
- the front part 20a may then be somewhat smaller than the dimensions of the passages 19 in the vortex generator; they may be about 5 % smaller, for instance, so that a certain play is obtained.
- the dimensions of the portion of the protruding part 36 belonging to the rear part 20b may indeed be somewhat larger than the passages 19, say up to 4 % larger. In this way a sealing effect is obtained.
- the valve 20 or at least its rear part 20b may then be manufactured of a comparatively soft material permitting a certain deformation.
- the front part 20a may be manufactured of a material marketed by Bayer AG, Germany, under the trade name Makrolon ® 8035.
- the rear part 20b may be manufactured of a material commercially available under the trade name Elastollan ® C60A HPM which is marketed by Elastogran GmbH (Elastogranstrasse 60, 49448 Lemförde, Germany), a subsidiary of BASF.
- FIG. 18 a position is shown (exaggerated) where the valve 20 is completely separated from contact with the vortex generator 8. However, the protruding male part 36 is in a position to move into the inlet 15 and the passages 19.
- Figure 19 shows, in perspective, how the valve 20 has moved up to the tube body 2 and how the protruding male part 36 has began to penetrate into the passages 19 in the vortex generator 8.
- Fig. 20 it is shown how the protruding male part 36 of the valve 20 has penetrated a distance into the vortex generator 8. The same position is shown in perspective in Fig. 19 .
- valve 20 need not necessarily be designed such that both the inlet 15 to the vortex generator and the passages 19 are blocked.
- the protruding male part 36 of the valve could be designed to enter only into the inlet 15 or to enter only into the passages 19 of the vortex generator.
- the position of the valve 20 in relation to the vortex generator 8 may be adjusted in different ways. A possible solution will now be explained more in detail with reference to Fig. 4a and Fig 4c . As may be seen from Fig. 4a and Fig. 4c , the valve 20 may be arranged inside a second sleeve 21.
- the second sleeve 21 has a first end 22, which is screwed onto the tube body 2.
- the tube body 2 may have an outer thread 41 that can cooperate with an inner thread 40 of the second sleeve 2.
- By screwing/turning the second sleeve 21 one may force it to move axially on the tube body 2.
- the valve 20 accompanies the second sleeve 21 in its axial motion.
- By screwing the second sleeve 21 one may therefore adjust the position of the valve 20 in relation to the vortex generator 8. Thereby, the air flow from the conduits 14 and into the inner channel 7 of the tube body 2 may be adjusted.
- the second sleeve 21 has an outwardly open end 23 through which cold air may flow out.
- the second sleeve 21 may be manufactured in one single piece. As may be seen from Fig. 4a -4c and Figs. 6 to 7 , the second sleeve 21 may, however, comprise an outer sleeve part 21a and an inner sleeve part 21b, wherein the inner sleeve part 21b may possibly be fixed to the outer sleeve part 21a through gluing. Instead of gluing the outer sleeve part 21a to the inner sleeve part 21b, these parts can be connected by means of a snap-on connection.
- the snap-on connection can be achieved by means of a recess or groove 45 formed on the inside of outer sleeve part 21 a and a corresponding protrusion 46 that can snap into the groove 45.
- the outer sleeve part 2 1 a is separated from the inner sleeve part 21b.
- these parts have been connected to each other to form the second sleeve 21 which is showed connected to the tube body 2.
- the outer sleeve part 2 1 a has a wedge or rail 33 which may engage a groove 32 of the inner sleeve part 21b, such that the inner sleeve part 21b is locked against rotation in relation to the outer sleeve part 21 a. If the second sleeve 21 is to be made in one piece, this implies that it will be more difficult to manufacture. By manufacturing the second sleeve 21 in two parts 21a, 21b (or more than two parts), that are subsequently assembled, the production is simplified.
- an additional component 50 which is placed inside the second sleeve 21.
- This component is best shown in Fig. 21 .
- the component 50 supports a plurality of vanes 24.
- Embodiments with only one vane are conceivable, but preferably there is more than one vane.
- the vane or vanes 24 is/are arranged between the valve 20 and the outwardly open second end 23 of the second sleeve 21.
- the vane 24 or vanes 24 serves/serve at least partly to convert a rotating air flow into a straight air flow.
- the additional component 50 with its vanes 24 therefore constitutes an air flow straightening device.
- This straightening of the flow one may reduce the turbulence. This results in a lower noise level at the outlet for cold air.
- a sound-absorbing filter which removes the higher frequencies.
- Embodiments without flow straightening vanes 24 or sound-absorbing filters are, however, also conceivable.
- the component 50 in Fig. 4a may as a whole be designed as a filter of a sound-absorbing material, which completely or partly (preferably completely) fills the outlet for the cold air.
- a porous material that allows the cold air to pass but absorbs the sound.
- the material of such a filter may e.g. be plastic foam. It has proved that a filter of plastic foam not only reduces the noise level but also may contribute to reduce the risk for clogging because of ice formation.
- the axial length of such a filter may in realistic embodiments be 15 to 30 mm, for instance.
- the axial length of the filter (e.g. a filter of plastic foam) may be for example, 25 mm.
- a possible outer diameter of such a filter may be (for instance) in the range of 10 to 22 mm.
- Such a sound-absorbing filter may have a round cross section but also other cross sections are conceivable, for instance rectangular, oval or hexagonal.
- the outwardly open second end 23 of the second sleeve 21 may be toothed along its circumference, such that it has radially outwardly directed openings 25. If the second open end 23 of the second sleeve 21 would be pressed against a hindrance during the use of the vortex tube 1, air may then flow out through the opening 25, i.e. the air flow from the vortex tube 1 is not blocked. In this way, injury to persons may be avoided if the vortex tube 1 would unintentionally be pressed against the skin of a person.
- a sound-absorbing filter 27 may be arranged on the tube body 2 in the region for the outlet or outlets 12 for hot air.
- the sound-absorbing filter 27 is suitably designed as a sleeve.
- the noise level of the vortex tube may be reduced by the sound-absorbing filter 27.
- embodiments without such a sound-absorbing filter 27 are conceivable.
- the conduits 14 in the tube body are rearwardly open.
- the tube body 2 is arranged to be connected, direct or indirectly, to a source of compressed air.
- One way to achieve this may be that the tube body 2 is designed to be fixed directly to a connection to compressed air.
- the connection may instead be achieved by a nipple 31 which is screwed on the tube body 2.
- the rear end 3 of the tube body 2 has an outer thread 42 that may cooperate with a first inner thread 43 of the nipple 31.
- the nipple 31 may have a second inner thread 44 through which the nipple 31 may be mounted on a connection to a source of compressed air. It is realized that the connection of the tube body 2 backwards to a source of compressed air may be designed in many other ways.
- Fig. 25 shows how the vortex tube 1 has been fastened with screws (or fastened in another way) on an air blow gun 70 which in its turn may be connected to a container containing compressed air.
- the air blow gun can then serve as a source of pressurized air.
- FIG. 24 Another way to utilize the vortex tube 1 of the invention is shown in Fig. 24 .
- Fig. 24 a plurality of vortex tubes 1 has been placed together and in parallel in a bunch on a manifold 60.
- the vortex tube 1 of the invention functions in the following way. Compressed air is admitted from the rear, possibly through activation of an air blow gun, such as the blow gun shown in Fig. 25 . The compressed air enters into the conduits 14 in the rear end 3 of the tube body 2. The compressed air passes through the conduits 14 up to the vortex generator 8 where the compressed air passes the passages 19 (see for instance Fig. 18 ). From the vortex generator 8 the air enters into the inner channel 7 of the tube body 2 and moves in a vortex backwards in the tube body 2 towards the flow limiting body 10.
- an air blow gun such as the blow gun shown in Fig. 25 .
- the compressed air enters into the conduits 14 in the rear end 3 of the tube body 2.
- the compressed air passes through the conduits 14 up to the vortex generator 8 where the compressed air passes the passages 19 (see for instance Fig. 18 ). From the vortex generator 8 the air enters into the inner channel 7 of the tube body 2 and moves in a vortex backwards in the tube
- the air flow When the air flow reaches the flow limiting body 10, the air flow will be divided into a hot air flow exiting through the outlet 12 or outlets 12 and a cold air flow moving back in a direction towards the vortex generator 8.
- the cold air flow passes through the central opening 13 of the vortex generator 8 and out of the vortex tube. If the vortex tube has a valve 20, the cold air that exits the vortex tube will first pass through the opening 13 of the vortex generator and then through the opening 35 of the valve 20. If flow-straightening vanes 24 have been provided in the vortex tube 1, the air flow will pass also these ones.
- a user of the vortex tube 1 wants to reduce the total amount of air, this may be done through screwing/turning the second sleeve 21, such that, thereby, the valve 20 will move axially in the vortex tube 1 and enter farther into the inlet of the vortex generator 8 so that the air flow is throttled. If one instead wants to increase the total air flow, the second sleeve 21 is screwed in the other direction so that the valve 20 moves out of the vortex generator 8.
- the outer control sleeve 28 (see Fig. 5 ) is turned such that the first sleeve 17 is axially displaced forwards or backwards in the direction of arrow C.
- the outlet or outlets 12 will be more or less open so that a larger or smaller share of hot air may leave the vortex tube.
- the outlets 12 are entirely blocked so that no air exits through the outlets 12 for hot air. In such a case, however, no division of the air flow will take place and in such a case the air leaving the vortex tube 1 at the second end will not be cooled. However, if one lets out a certain amount of hot air, the air flow will be divided and cold air will flow out through the opening 13 in the vortex generator 8 and out of the vortex tube 1.
- Both the tube body 2 and the other components in the vortex tube 1 may be manufactured of basically any material, for instance stainless steel or any other metallic material. However, it has proved that, from a manufacturing point of view, it may be suitable to choose a plastic material.
- the axially running conduits 14 in the tube body 2 may be difficult to obtain with machining, as they are relatively narrow in relation to their length.
- the tube body 2 may be made of a polyamide material, e.g. a material marketed under the trade name HTN PA, but also other choices of material are conceivable.
- the vortex tube 1 may have a total length of about 170 mm and an outer diameter of about 20 to 25 mm but the vortex tube may, of course, have other sizes. For instance, embodiments are conceivable where the total length of the vortex tube 1 is in the range of 150 mm to 250 mm and the outer diameter of the vertex tube is larger than 25 mm or smaller than 20 mm.
- FIG. 26 shows how the compressed air may run from a rear inlet 90 in the rear end 103 of the vortex tube 1 and up to an inlet 15 to the vortex generator 8. Inside the channel 7 the function is the same as according to the first embodiment and will therefore not be explained further.
- Cold air leaves the vortex tube 1 through a conduit 300 that ends in an outlet 100 in a front end of the vortex tube 1.
- the rear end 103 of the vortex tube 1 may be connected to a source of compressed air.
- the vortex tube is, however, not as compact as in the first embodiment where the conduit/conduits for compressed air runs/run through the very wall of the tube body 2 but still the advantage is achieved that several vortex tubes may be grouped together and connected to a common source of compressed air via a manifold 60.
- compressed air may be supplied in the axial direction of the vortex tube, it will be easier to use the vortex tube when it has been mounted on an air blow gun, for instance. A bulky radial connection is avoided.
- conduits 14 for the supply of compressed air run axially (from one end of the tube body 2 up to the inlet to the vortex generator 2, in parallel with the inner channel 7 of the tube body 2) also another advantage is achieved.
- This design makes it possible to adjust the total air flow by means of a valve 20 fitting into the mouths of the conduits 14.
- the ratio between hot air and cold air can easily be adjusted.
- the size of the outlet/outlets 12 can easily be adjusted.
- the valve 20 If there is an adjustment possibility for the total air flow (the valve 20) and another adjustment possibility (the axially displaceable sleeve 17) for the adjustment of the ratio between hot air and cold air, one may adjust the total flow independently of the ratio between cold air and hot air. In a corresponding manner, the ratio between hot air and cold air may be adjusted independently of the total air flow.
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Abstract
Description
- The present invention relates to a vortex tube designed to generate cold air.
- A vortex tube, also known as Ranque-Hilsch tube, is a device which is used in such cases where one wants to generate a flow of cold air. A field of application for vortex tubes may be cooling of tools, for example grinding discs. Other fields of application comprise cooling of coatings within the plastic industry, for example. In a vortex tube a flow of air is sent through a vortex generator that causes the air to rotate and a vortex of air to move inside a tube. In a second end of the tube the air vortex meets a resistance and the air flow is divided into two parts, one flow of cold air and one flow of hot air. The cold air flow moves backwards in a direction towards the vortex generator and out through a central opening therein. The hot air flow leaves the vortex tube through another path. Vortex tubes according to prior art are described in
andEP 1 396 690 A1US 3,183,273 , for instance. A conceivable theoretic explanation of the effect of the vortex tube may be that the part of the air flow, which turns back at the resistance, delivers thermal energy to the air vortex moving forwards in a direction towards the resistance. - An object of the present invention is to provide an improved vortex tube. In this context, it is, inter alia, an object to give the vortex tube a more compact design.
- The present invention relates to a vortex tube for the generation of cold air. The vortex tube comprises a tube body with a wall, the inner wall surface of which forms an inner channel with a circular-cylindrical cross section. A vortex generator is located in a first end of the channel and a flow limiting body (a resistance) is located in a second end of the channel, and an outlet for hot air is also arranged at the second end of the channel. The vortex generator has an opening, through which cold air may leave the channel in the first end of the channel, and further the vortex tube has at least one conduit for the supply of compressed air to the vortex generator. Said at least one conduit for the supply of compressed air extends in the same axial direction as the tube body and runs from a rear end of the vortex tube up to an inlet to the vortex generator, and the rear end of the vortex tube is adapted to be connected to a source of compressed air.
- In an embodiment, said at least one conduit for the supply of compressed air extends/runs from a rear end of the very tube body through the wall of the tube body in parallel with the inner channel. However, embodiments are conceivable, where this is not the case.
- In some embodiments the vortex tube has a plurality of conduits for compressed air extending/running through the wall of the tube body in parallel with the inner channel. The conduits for compressed air may then be distributed around the circumference of the tube body, and preferably they are evenly distributed around the circumference of the tube body to give a uniform flow in the inner channel of the vortex tube.
- The outlet for hot air, which is arranged in connection to the second end of the channel, is preferably designed to discharge hot air radially outwardly from the tube body.
- An axially adjustable first sleeve may possibly be arranged on the tube body in connection to the outlet for hot air, so that, by means of axial displacement of the first sleeve, one can adjust the size of the outlet for hot air.
- The vortex generator may be designed so that it has passages, which at first converge and then diverge in a direction from the inlet of the vortex generator and towards the inner channel of the tube body.
- The vortex tube may comprise a valve, which is arranged to be axially displaceable into the vortex generator or out of it, so that a flow of air through the vortex generator may be adjusted thereby. According to one embodiment, such a valve may be arranged inside a second sleeve. Said second sleeve has a first end which is threaded onto the tube body so that, by screwing/turning the second sleeve, one may adjust the position of the valve in relation to the vortex generator. Said second sleeve has an outwardly open second end through which cold air may flow out.
- The second sleeve may possibly comprise one or more vanes arranged between the valve and the outwardly open second end of the second sleeve. Such vanes are arranged at least partly to convert a rotating air flow into a straight air flow.
- The second, outwardly open end of the second sleeve may possibly be toothed along its circumference so that an air flow from the vortex tube is not blocked if the outwardly open end of the second sleeve would be pressed against a hindrance.
- A sound-absorbing filter may be arranged on the tube body around the region of the outlet/outlets for hot air. The sound-absorbing filter is suitably designed as a sleeve.
-
- Fig. 1
- shows a schematic cross section of a vortex tube according prior art.
- Fig. 2
- is a side view of a first embodiment of a vortex tube according to the present invention.
- Fig. 3
- shows a cross section of the vortex tube according to
Fig. 2 . - Fig. 4a
- is an enlargement of the region IV of
Fig. 3 . - Fig. 4b
- is a view corresponding to
Fig. 4a but shows how a slightly different embodiment in a disassembled state. - Fig. 4c
- is a view corresponding to
Fig. 4a showing the embodiment ofFig. 4b in its assembled state - Fig. 5
- is an enlargement of the region V of
Fig. 3 . - Fig.6
- is an exploded view in cross section, where the cutting section is made in another plane than in
Fig. 3 . - Fig. 7
- is en exploded view corresponding to
Fig. 2 . - Fig. 8
- is a side view showing one of the details of
Fig. 7 . - Fig. 9
- shows a front end view of the same detail as
Fig. 8 . - Fig. 10
- is a side view of one of the details of
Fig. 7 . - Fig. 11
- is a rear end view of the same detail as in
Fig. 10 . - Fig. 12
- is a front end view of the same detail as in
Fig. 10 . - Fig. 13
- is an enlargement of the region XIII of
Fig. 12 . - Figs. 14 to 17
- are different views of an additional detail of
Fig. 7 . - Fig. 18
- is a perspective view, partly in cross section, showing two cooperating elements in the vortex tube of the invention.
- Fig. 19
- is a perspective view showing the same cooperating parts as in
Fig. 18 . - Fig. 20
- is a side view, partly in cross section, of the same details as in
Fig. 18 andFig. 19 . - Fig. 21
- shows, in a perspective view, another detail of
Fig. 7 . - Figs. 22 to 23
- show, from the side and in cross section, an additional detail of
Fig. 1 . - Fig. 24
- shows how several vortex tubes according to the invention are attached on a common holder.
- Fig. 25
- shows how a vortex tube of the invention is placed on an air blow gun.
- Fig. 26
- schematically shows a second embodiment of the vortex tube of the invention.
- With reference to
Fig. 1 , a vortex tube T according to prior art is shown. InFig. 1 it is schematically shown how air from a source, not shown, of compressed air, is fed into the tube T via an inlet I. The inlet I is arranged perpendicularly in relation to the longitudinal axis of the tube T. From the inlet I air passes to a vortex generator V, which may comprise vanes or channels (not shown) to put the air into rotation. A vortex of air moves from the vortex generator V and in a direction to the right in the figure. In the right end of the tube T the air vortex meets a resistance M. At the resistance M the air vortex will be divided into a hot air flow leaving the vortex tube through an outlet H and into a cold air flow turning back and leaving the vortex tube through an outlet K for cold air. Vortex tubes of this kind are today used in industrial applications such as e.g. for cooling of tools. - In
Figs. 2 to 25 a first embodiment of avortex tube 1 for the generation of cold air according to the present invention is shown, while a second embodiment is shown inFig. 26 . - As may be seen from
Fig. 2 , thevortex tube 1 according to the first embodiment comprises i.a. atube body 2 and asleeve 21 which may be used for adjusting the air flow in a manner which will be explained later. When thevortex tube 1 is used, cold air exits through an outwardlyopen end 23 of thesleeve 21. -
Fig. 3 shows a cross section of the vortex tube shown inFig. 2 . As may be seen fromFig. 3 , thetube body 2 has awall 5, the inner wall surface of which forms achannel 7. Thechannel 7 has a round circular-cylindrical cross section. -
Fig. 6 shows an additional cross section of thevortex tube 1 according to the first embodiment. Here, the crosscut has, however, been made in another plane and the vortex tube is shown dismounted into its components. As may be seen fromFig. 6 , thechannel 7 has a first end 9 and asecond end 11. Avortex generator 8 is placed in the first end 9 of thechannel 7, and aflow limiting body 10 is placed in thesecond end 11 of the channel. Theflow limiting body 10 is a resistance which serves basically the same function as the resistance M in the vortex tube according toFig. 1 . At least oneoutlet 12 for hot air is arranged at thesecond end 11 of thechannel 7. In certain embodiments of the invention,several outlets 12 for hot air may be provided. Theseoutlets 12 are suitably arranged around the circumference of thetube body 2. As also may be seen fromFig. 6 , thevortex tube 1 has at least oneconduit 14 for the supply of compressed air to thevortex generator 8. Said at least oneconduit 14 for the supply of compressed air extends/runs through thewall 5 of thetube body 2 in parallel with theinner channel 7 from arear end 3 of thetube body 2 up to aninlet 15 to thevortex generator 8. Therear end 3 of thetube body 2 is adapted to be connected to asource 16 of compressed air. In this way, compressed air may be fed into the conduit orconduits 14. In an embodiment of the invention, there is a plurality ofconduits 14 for compressed air extending through thewall 5 of thetube body 5, distributed around the circumference of thetube body 2. With such an embodiment a larger flow may be obtained. Further, an essentially uniform flow in the vortex tube may be obtained, which results in a more efficient division of the air flow into a hot and a cold air flow. - In the embodiment shown in
Fig. 6 , therear end 3 of thetube body 2 may be seen as a rear end of thevery vortex tube 1. Embodiments are, however, conceivable, where thevortex tube 1 comprises parts lying behind therear end 3 of the tube body. Such an embodiment is shown inFig. 26 . - A possible embodiment of the
vortex generator 8 and itsinlet 15 will now be explained with reference toFig. 10 ,Fig. 12 , andFig. 18 . As may be seen fromFig. 10 , thetube body 2 has arear end 3 and afront end 4.Fig. 12 shows thefront end 4 of thetube body 2 in the direction of the arrow B inFig. 10 . Thevortex generator 8 may be provided with one ormore passages 19 that are directed inwardly towards theinner channel 7 of thetube body 2. In one embodiment, thepassages 19 may be designed as laval nozzles, which at first converge and then diverge in a direction from the inlet of the vortex generator towards theinner channel 7 of thetube body 2. Such a design contributes to increasing the speed of the air flow. In this way, a more efficient cooling of air is achieved. This design of thepassages 19 is best shown inFig. 13 .Fig. 18 also shows how eachconduit 14 for compressed air extends to aninlet 15 to thevortex generator 8. As is best seen fromFig. 12 , the vortex generator has anopening 13, through which cold air may leave theinner channel 7 in the first end 9 of thechannel 7. - The
vortex generator 8 may be made integral with thetube body 2 or it may be manufactured as a separate body which is then mounted onto thevortex tube 1, e.g. by fixing it in thetube body 2. - The idea to use converging/diverging passages may be used also in such vortex tubes where air is transversally supplied like in the vortex tube shown in
Fig. 1 . - In one embodiment, the outlet 12 (or the outlets 12) for hot air is/are designed to discharge hot air radially outwardly from the
tube body 2. Suitably, there is a plurality ofoutlets 12 distributed around the circumference of thetube body 2. Such a design of thetube body 2 is shown inFig. 10 as well as inFig. 11. Fig. 11 shows therear end 3 of thetube body 2, i.e. in the direction of the arrow A inFig. 10 . As may be seen fromFig. 11 , there is a plurality ofconduits 14 for compressed air that are distributed around the circumference of thetube body 2. Theconduits 14 run parallel with thechannel 7. - A possible design of the flow limiting body 10 (or the resistance 10) is shown in
Fig. 8 and Fig. 9 . In its end facing towards thevortex generator 8, theflow limiting body 10 has been divided into a plurality ofvanes 34. These vanes may contribute to control the outer flow of hot air in a direction towards the outlet oroutlets 12, when a vortex of rotating air reaches theflow limiting body 10. Embodiments are also conceivable, where theflow limiting body 10 is not provided withsuch vanes 34. -
Fig. 6 ochFig. 7 show that avortex tube 1 may comprise a first axiallyadjustable sleeve 17. The function of this sleeve is more distinct shown inFig. 5 . As is shown inFig. 5 , thesleeve 17 is arranged on thetube body 2 and associated with theoutlet 12 for hot air. Through an axial displacement of thefirst sleeve 17, one may adjust the size of theoutlet 12 for hot air. A way of achieving an axial displacement of thefirst sleeve 17 is shown inFig. 5 . As may be seen fromFig. 5 , anouter control sleeve 28 may be placed on thetube body 2 over thefirst sleeve 17. The outer control sleeve has aninner thread 29 cooperating with anouter thread 30 on thefirst sleeve 17. Theouter control sleeve 28 is stationary in its axial position. When theouter control sleeve 28 is turned, theinner thread 29 of thecontrol sleeve 28 will cooperate with theouter thread 30 of the axially displaceablefirst sleeve 17 such that thefirst sleeve 17 is displaced in an axial direction. In this way, one may increase or reduce the available outlet area of the outlet oroutlets 12 for hot air. - It should be understood that the adjustment of the available outlet area of the outlet/
outlets 12 for hot air which is shown inFig. 5 may be used also in vortex tubes where the compressed air is supplied from the side in the way shown inFig. 1 . - As an alternative to a
separate control sleeve 28, embodiments are conceivable where the axially displaceablefirst sleeve 17 has an inner thread (not shown) cooperating with an outer thread (not shown) of thetube body 2. - In the example shown, the
sleeve 17 is displaced by it having anouter thread 30 which cooperates with theinner thread 29 of the control sleeve. However, embodiments are conceivable, where thesleeve 17 does not utilize threads for displacement of the sleeve. For example, the sleeve could be loosely mounted on thetube body 2 but be so snugly fitted on the tube body that, in order to displace thesleeve 17, the friction must be overcome and a certain force must be used. - As an alternative to the axially
displaceable sleeve 17, one may use, for example, a sleeve which, at different angle positions, blocks the outlet/outlets 12 more or less. Such a sleeve may be provided with an opening/openings which correspond(s) to the outlet/outlets 12 for hot air and which may be turned so that they completely or partly coincide with the outlet/outlets 12. The sleeve may then be given such a design that, in one angular position, it completely blocks the outlet/outlets 12 for hot air. - The axially displaceable and/or
turnable sleeve 17 thus permits an adjustment of the amount of hot air leaving the vortex tube. This adjustment takes place independently of the total amount of air. Thus, the vortex tube is designed such that the size of the outlet/outlets 12 for hot air can be adjusted. In this way, one can adjust the ratio between the amount of hot air discharged and the amount of cold air discharged. This adjustment is independent of the total flow. - In one embodiment, the
vortex tube 1 further comprises avalve 20, which is axially displaceable into thevortex generator 8 or out of it, so that a flow of air through thevortex generator 8 may be adjusted thereby. An example of a possible design of such a valve is shown inFigs. 14 to 17 . Thevalve 20 may be designed as a round body, on which a protrudingmale part 36 has been arranged. The protrudingmale part 36 is designed to fit into theinlet 15 to the vortex generator and in thepassages 19 of the vortex generator. There is anopening 35 in thevalve 20, which opening may be centrally arranged in thevalve 20. Cold air may pass through theopening 35 in thevalve 20 from thetube body 2 and out of the vortex tube. 1. - The dimensions of the
male part 36 may be chosen somewhat smaller than the dimensions of thepassages 19 in the vortex generator; they may be about 5 % smaller, for instance, so a certain play is obtained. - The
valve 20 may possibly be manufactured in two parts; onefront part 20a and arear part 20b (seeFig. 18 ,Fig. 20 ). Thefront part 20a may then be an utmost end or the tip of the protrudingmale part 36 of the valve, while therear part 20b forms the main part of the body of thevalve 20 and also the base of the protrudingmale part 36. Thefront part 20a may then be somewhat smaller than the dimensions of thepassages 19 in the vortex generator; they may be about 5 % smaller, for instance, so that a certain play is obtained. The dimensions of the portion of the protrudingpart 36 belonging to therear part 20b may indeed be somewhat larger than thepassages 19, say up to 4 % larger. In this way a sealing effect is obtained. Thevalve 20 or at least itsrear part 20b may then be manufactured of a comparatively soft material permitting a certain deformation. For example, thefront part 20a may be manufactured of a material marketed by Bayer AG, Germany, under the trade name Makrolon® 8035. Therear part 20b may be manufactured of a material commercially available under the trade name Elastollan® C60A HPM which is marketed by Elastogran GmbH (Elastogranstrasse 60, 49448 Lemförde, Germany), a subsidiary of BASF. - The function of the
valve 20 will now be explained with reference toFigs. 18 to 20 andFig. 4a . InFig. 18 a position is shown (exaggerated) where thevalve 20 is completely separated from contact with thevortex generator 8. However, the protrudingmale part 36 is in a position to move into theinlet 15 and thepassages 19.Figure 19 shows, in perspective, how thevalve 20 has moved up to thetube body 2 and how the protrudingmale part 36 has began to penetrate into thepassages 19 in thevortex generator 8. InFig. 20 , it is shown how the protrudingmale part 36 of thevalve 20 has penetrated a distance into thevortex generator 8. The same position is shown in perspective inFig. 19 . In this position a portion of the inlet to thevortex generator 8 is blocked and a flow of compressed air through theconduits 14 will be partly throttled. It should be understood that thevalve 20 need not necessarily be designed such that both theinlet 15 to the vortex generator and thepassages 19 are blocked. For example, the protrudingmale part 36 of the valve could be designed to enter only into theinlet 15 or to enter only into thepassages 19 of the vortex generator. The position of thevalve 20 in relation to thevortex generator 8 may be adjusted in different ways. A possible solution will now be explained more in detail with reference toFig. 4a andFig 4c . As may be seen fromFig. 4a andFig. 4c , thevalve 20 may be arranged inside asecond sleeve 21. - The
second sleeve 21 has afirst end 22, which is screwed onto thetube body 2. At itsfront end 4, thetube body 2 may have anouter thread 41 that can cooperate with aninner thread 40 of thesecond sleeve 2. By screwing/turning thesecond sleeve 21 one may force it to move axially on thetube body 2. Thevalve 20 accompanies thesecond sleeve 21 in its axial motion. By screwing thesecond sleeve 21 one may therefore adjust the position of thevalve 20 in relation to thevortex generator 8. Thereby, the air flow from theconduits 14 and into theinner channel 7 of thetube body 2 may be adjusted. As may be seen fromFig. 3 , thesecond sleeve 21 has an outwardlyopen end 23 through which cold air may flow out. - The
second sleeve 21 may be manufactured in one single piece. As may be seen fromFig. 4a -4c andFigs. 6 to 7 , thesecond sleeve 21 may, however, comprise anouter sleeve part 21a and aninner sleeve part 21b, wherein theinner sleeve part 21b may possibly be fixed to theouter sleeve part 21a through gluing. Instead of gluing theouter sleeve part 21a to theinner sleeve part 21b, these parts can be connected by means of a snap-on connection. The snap-on connection can be achieved by means of a recess or groove 45 formed on the inside ofouter sleeve part 21 a and a correspondingprotrusion 46 that can snap into thegroove 45. InFig. 4b , theouter sleeve part 2 1 a is separated from theinner sleeve part 21b. InFig. 4c , these parts have been connected to each other to form thesecond sleeve 21 which is showed connected to thetube body 2. InFig. 6 and Fig. 7 it is further shown how theouter sleeve part 2 1 a has a wedge orrail 33 which may engage a groove 32 of theinner sleeve part 21b, such that theinner sleeve part 21b is locked against rotation in relation to theouter sleeve part 21 a. If thesecond sleeve 21 is to be made in one piece, this implies that it will be more difficult to manufacture. By manufacturing thesecond sleeve 21 in two 21a, 21b (or more than two parts), that are subsequently assembled, the production is simplified.parts - As may be seen from e.g.
Figs. 6 to 7 , there may be (optionally) anadditional component 50, which is placed inside thesecond sleeve 21. This component is best shown inFig. 21 . As is shown inFig. 21 , thecomponent 50 supports a plurality ofvanes 24. Embodiments with only one vane are conceivable, but preferably there is more than one vane. For example, two vanes, three vanes, five or six vanes are conceivable. The vane orvanes 24 is/are arranged between thevalve 20 and the outwardly opensecond end 23 of thesecond sleeve 21. Thevane 24 orvanes 24 serves/serve at least partly to convert a rotating air flow into a straight air flow. Theadditional component 50 with itsvanes 24 therefore constitutes an air flow straightening device. By this straightening of the flow one may reduce the turbulence. This results in a lower noise level at the outlet for cold air. In order to reduce the noise level further, one might add a sound-absorbing filter, which removes the higher frequencies. Embodiments withoutflow straightening vanes 24 or sound-absorbing filters are, however, also conceivable. - As an alternative to the embodiment shown in
Fig. 21 , thecomponent 50 inFig. 4a may as a whole be designed as a filter of a sound-absorbing material, which completely or partly (preferably completely) fills the outlet for the cold air. In order for the filter to function well as a sound-absorber, it may be suitable to choose a porous material that allows the cold air to pass but absorbs the sound. The material of such a filter may e.g. be plastic foam. It has proved that a filter of plastic foam not only reduces the noise level but also may contribute to reduce the risk for clogging because of ice formation. The axial length of such a filter may in realistic embodiments be 15 to 30 mm, for instance. In a possible embodiment the axial length of the filter (e.g. a filter of plastic foam) may be for example, 25 mm. A possible outer diameter of such a filter may be (for instance) in the range of 10 to 22 mm. Such a sound-absorbing filter may have a round cross section but also other cross sections are conceivable, for instance rectangular, oval or hexagonal. - As may be seen from for example
Figs. 22 and Fig. 23 , the outwardly opensecond end 23 of thesecond sleeve 21 may be toothed along its circumference, such that it has radially outwardly directedopenings 25. If the secondopen end 23 of thesecond sleeve 21 would be pressed against a hindrance during the use of thevortex tube 1, air may then flow out through theopening 25, i.e. the air flow from thevortex tube 1 is not blocked. In this way, injury to persons may be avoided if thevortex tube 1 would unintentionally be pressed against the skin of a person. - As may be best seen from
Fig. 5 , a sound-absorbingfilter 27 may be arranged on thetube body 2 in the region for the outlet oroutlets 12 for hot air. The sound-absorbingfilter 27 is suitably designed as a sleeve. The noise level of the vortex tube may be reduced by the sound-absorbingfilter 27. However, embodiments without such a sound-absorbingfilter 27 are conceivable. - As may be seen from
Fig. 11 , for instance, theconduits 14 in the tube body are rearwardly open. Thetube body 2 is arranged to be connected, direct or indirectly, to a source of compressed air. One way to achieve this may be that thetube body 2 is designed to be fixed directly to a connection to compressed air. In another embodiment which is shown inFig. 6 , the connection may instead be achieved by anipple 31 which is screwed on thetube body 2. In the embodiment showed inFig. 6 , therear end 3 of thetube body 2 has anouter thread 42 that may cooperate with a firstinner thread 43 of thenipple 31. In this embodiment, thenipple 31 may have a secondinner thread 44 through which thenipple 31 may be mounted on a connection to a source of compressed air. It is realized that the connection of thetube body 2 backwards to a source of compressed air may be designed in many other ways. -
Fig. 25 shows how thevortex tube 1 has been fastened with screws (or fastened in another way) on anair blow gun 70 which in its turn may be connected to a container containing compressed air. The air blow gun can then serve as a source of pressurized air. - Another way to utilize the
vortex tube 1 of the invention is shown inFig. 24 . InFig. 24 a plurality ofvortex tubes 1 has been placed together and in parallel in a bunch on amanifold 60. - The
vortex tube 1 of the invention functions in the following way. Compressed air is admitted from the rear, possibly through activation of an air blow gun, such as the blow gun shown inFig. 25 . The compressed air enters into theconduits 14 in therear end 3 of thetube body 2. The compressed air passes through theconduits 14 up to thevortex generator 8 where the compressed air passes the passages 19 (see for instanceFig. 18 ). From thevortex generator 8 the air enters into theinner channel 7 of thetube body 2 and moves in a vortex backwards in thetube body 2 towards theflow limiting body 10. When the air flow reaches theflow limiting body 10, the air flow will be divided into a hot air flow exiting through theoutlet 12 oroutlets 12 and a cold air flow moving back in a direction towards thevortex generator 8. The cold air flow passes through thecentral opening 13 of thevortex generator 8 and out of the vortex tube. If the vortex tube has avalve 20, the cold air that exits the vortex tube will first pass through theopening 13 of the vortex generator and then through theopening 35 of thevalve 20. If flow-straighteningvanes 24 have been provided in thevortex tube 1, the air flow will pass also these ones. - If a user of the
vortex tube 1 wants to reduce the total amount of air, this may be done through screwing/turning thesecond sleeve 21, such that, thereby, thevalve 20 will move axially in thevortex tube 1 and enter farther into the inlet of thevortex generator 8 so that the air flow is throttled. If one instead wants to increase the total air flow, thesecond sleeve 21 is screwed in the other direction so that thevalve 20 moves out of thevortex generator 8. - For adjustment of the ratio between the amount of cold air leaving the
vortex tube 1 and the amount of hot air leaving thevortex tube 1, the outer control sleeve 28 (seeFig. 5 ) is turned such that thefirst sleeve 17 is axially displaced forwards or backwards in the direction of arrow C. Through displacement of thefirst sleeve 17 the outlet oroutlets 12 will be more or less open so that a larger or smaller share of hot air may leave the vortex tube. In principle, it is conceivable that theoutlets 12 are entirely blocked so that no air exits through theoutlets 12 for hot air. In such a case, however, no division of the air flow will take place and in such a case the air leaving thevortex tube 1 at the second end will not be cooled. However, if one lets out a certain amount of hot air, the air flow will be divided and cold air will flow out through theopening 13 in thevortex generator 8 and out of thevortex tube 1. - Experiments performed with compressed air which has been added at an overpressure of 4 to 6 bars, have showed that a good cooling effect is obtained when the share of cold air is 30 to 35 % and the share of hot air is 65 to 70 %. For example, the share of cold air may be 33 % and the share of hot air 67 %. However, it shall be realized that the share of cold air may be higher than 35 % and lower than 30 %. However, when the share of cold air increases, the cold air will become gradually warmer; the cooling effect decreases.
- Both the
tube body 2 and the other components in thevortex tube 1 may be manufactured of basically any material, for instance stainless steel or any other metallic material. However, it has proved that, from a manufacturing point of view, it may be suitable to choose a plastic material. Theaxially running conduits 14 in thetube body 2 may be difficult to obtain with machining, as they are relatively narrow in relation to their length. As an example, thetube body 2 may be made of a polyamide material, e.g. a material marketed under the trade name HTN PA, but also other choices of material are conceivable. - During experiments with the vortex tube of the invention, it has been possible to obtain an outgoing temperature of the cold air of -34°C at an overpressure of 5 bars and a starting temperature of +21°C. The temperature of the hot air was then +52°C. The noise level measured was about 70 dB.
- In an embodiment which has been considered by the inventor, the
vortex tube 1 may have a total length of about 170 mm and an outer diameter of about 20 to 25 mm but the vortex tube may, of course, have other sizes. For instance, embodiments are conceivable where the total length of thevortex tube 1 is in the range of 150 mm to 250 mm and the outer diameter of the vertex tube is larger than 25 mm or smaller than 20 mm. - A second embodiment will now be described with reference to
Fig. 26 . In the embodiment ofFig. 26 the conduit/conduits 14 for the supply of compressed air does/do not run through the material in thevery tube body 2. instead, there is an outer tube or casing 80 surrounding thetube body 2. Thetube body 2 and theouter casing 80 will then form between them aconduit 14 for the supply of compressed air.Fig. 26 shows how the compressed air may run from arear inlet 90 in therear end 103 of thevortex tube 1 and up to aninlet 15 to thevortex generator 8. Inside thechannel 7 the function is the same as according to the first embodiment and will therefore not be explained further. Cold air leaves thevortex tube 1 through aconduit 300 that ends in anoutlet 100 in a front end of thevortex tube 1. Therear end 103 of thevortex tube 1 may be connected to a source of compressed air. - Through the axial design of the
conduits 14 for the supply of compressed air (theconduits 14 run in parallel with the inner channel of the tube body 2) a more compact design of the vortex tube is obtained, and thevortex tube 1 thereby becomes easier to handle. The diameter will be smaller as a connection from the side is not needed. In addition, one may easily place several vortex tubes in parallel with each other on acommon manifold 60 in the way shown inFig. 24 . This is difficult to achieve if each vortex tube has to have a connection for compressed air which is directed transversely to the longitudinal direction of the vortex tube (seeFig. 1 ). By means of the vortex tube of the invention it is thus possible to group several vortex tubes together and connect them, via amanifold 60, to a common source of compressed air. - In the embodiment shown in
Fig. 26 , the vortex tube is, however, not as compact as in the first embodiment where the conduit/conduits for compressed air runs/run through the very wall of thetube body 2 but still the advantage is achieved that several vortex tubes may be grouped together and connected to a common source of compressed air via amanifold 60. As compressed air may be supplied in the axial direction of the vortex tube, it will be easier to use the vortex tube when it has been mounted on an air blow gun, for instance. A bulky radial connection is avoided. - If the
conduits 14 for the supply of compressed air run axially (from one end of thetube body 2 up to the inlet to thevortex generator 2, in parallel with theinner channel 7 of the tube body 2) also another advantage is achieved. This design makes it possible to adjust the total air flow by means of avalve 20 fitting into the mouths of theconduits 14. - If the size of the outlet 12 (or outlets 12) for hot air can be adjusted, the ratio between hot air and cold air can easily be adjusted.
- If the axially
displaceable sleeve 17 is present, the size of the outlet/outlets 12 can easily be adjusted. - By means of the turnable
second sleeve 21 and thevalve 20 one may easily adjust the total amount of air. - If there is an adjustment possibility for the total air flow (the valve 20) and another adjustment possibility (the axially displaceable sleeve 17) for the adjustment of the ratio between hot air and cold air, one may adjust the total flow independently of the ratio between cold air and hot air. In a corresponding manner, the ratio between hot air and cold air may be adjusted independently of the total air flow.
- If the
rear end 3 itself of thetube body 2 is connectable to a source of compressed air, a more compact design is obtained.
Claims (12)
- A vortex tube (1) for the generation of cold air, which vortex tube (1) comprises a tube body (2) with a wall (5), the inner wall surface (6) of which forms an inner channel (7) with a circular-cylindrical cross section, and wherein a vortex generator (8) is arranged in a first end (9) of the channel (7) and a flow limiting body (10) is arranged in a second end (11) of the channel (7), and wherein at least one outlet (12) for hot air is arranged at the second end (11) of the channel (7) and the vortex generator (8) has an opening (13), through which cold air may leave the channel (7) in a first end (9) of the channel (7), and wherein the vortex tube (1) further has at least one conduit (14) for the supply of compressed air to the vortex generator (8), characterised in that said at least one conduit (14) for the supply of compressed air extends in the same axial direction as the tube body (2) and extends from a rear end (3, 103) of the vortex tube (1) up to an inlet (15) to the vortex generator (8), and in that the rear end (3) of the vortex tube (1) is adapted to be connected to a source (16, 70) of compressed air.
- A vortex tube according to claim 1, characterised in that said at least one conduit (14) for the supply of compressed air extends through the wall (5) of the tube body (2) in parallel with the inner channel (7) from a rear end (3) of the tube body (2) up to an inlet (15) to the vortex generator (8), and in that the rear end (3) of the tube body (2) is adapted to be connected to a source (16) of compressed air.
- A vortex tube (1) according to claim 2, characterised in that the vortex tube (1) has a plurality of conduits (14) for compressed air running through the wall of the tube body (2) in parallel with the inner channel (7), wherein the conduits (14) for compressed air are distributed around the circumference of the tube body (2).
- A vortex tube (1) according to any of claims 1 to 3, characterised in that said at least one outlet (12) for hot air which is arranged at the second end (11) of the channel (7) is designed to let out hot air radially outwardly from the tube body (2).
- A vortex tube (1) according to claim 2 and claim 4, characterised in that the vortex tube is designed such the size of said at least one outlet (12) for hot air can be adjusted.
- A vortex tube (1) according to claim 5, characterised in that an axially adjustable first sleeve (17) is arranged on the tube body (2) and associated with said at least one outlet (12) for hot air so that one may adjust the size of the outlet (12) for hot air through axial displacement of the first sleeve (17).
- A vortex tube (1) according to any of claims 2 to 6, characterised in that the vortex generator (8) comprises passages (19) which first converge and then diverge in a direction from the inlet of the vortex generator (8) and towards the inner channel of the tube body (2).
- A vortex tube (1) according to any of claims 2 to 7, characterised in that the vortex tube (1) further comprises a valve (20), which is arranged to be axially displaced into the vortex generator (8) or out of it, so that a flow of air through the vortex generator (8) may be adjusted thereby.
- A vortex tube (1) according to claim 8, characterised in that the valve (20) is arranged inside a second sleeve (21), which second sleeve (21) has a first end (22) that is threaded onto the tube body (2) such that, by screwing the second sleeve (21), one can adjust the position of the valve (20) in relation to the vortex generator (8), and in that the second sleeve (21) has an outwardly open second end (23) through which cold air may flow out.
- A vortex tube (1) according to claim 9, characterised in that the second sleeve (21) comprises at least one vane (24) arranged between the valve (20) and the outwardly open second end (23) of the second sleeve (21), which vane is arranged to at least partly convert a rotating air flow into a straight air flow.
- A vortex tube (1) according to claim 9 or claim 10, characterised in that the outwardly open second end (23) of the second sleeve (21) is toothed along its circumference so that an air flow from the vortex tube (1) will not be blocked if the outwardly open end (23) of the second sleeve (21) would be pressed against a hindrance.
- A vortex tube (1) according to claim 6, characterised in that a sound-absorbing filter (27) is arranged on the tube body (2) around the region for the outlet or outlets (12) for hot air.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE0800805A SE532276C2 (en) | 2008-04-10 | 2008-04-10 | Vortex tubes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2108902A2 true EP2108902A2 (en) | 2009-10-14 |
| EP2108902A3 EP2108902A3 (en) | 2014-11-12 |
Family
ID=40823372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09156855.0A Withdrawn EP2108902A3 (en) | 2008-04-10 | 2009-03-31 | Vortex tube |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20090255272A1 (en) |
| EP (1) | EP2108902A3 (en) |
| CN (1) | CN101556092A (en) |
| SE (1) | SE532276C2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2413579C1 (en) * | 2009-11-11 | 2011-03-10 | Евгений Павлович Шелудяков | System of anisentropic swirl tubes to extract ethane, propane-butane and condensate from major volumes of natural gas |
| CN103673369A (en) * | 2012-09-26 | 2014-03-26 | (株)京道商社 | Vortex tube |
| US20150308103A1 (en) * | 2012-11-30 | 2015-10-29 | Rensselaer Polytechnic Institute | Methods and systems of modifying air flow at building structures |
| WO2022263882A1 (en) * | 2021-06-15 | 2022-12-22 | Khalifa University of Science and Technology | Vortex tube including secondary inlet with swirl generator |
Families Citing this family (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102614749B (en) * | 2011-01-26 | 2014-10-22 | 北京星旋世纪科技有限公司 | Vortex type hot and cold gas separation apparatus |
| SE537139C2 (en) * | 2012-10-09 | 2015-02-17 | Nano Control Ab | Apparatus for separating particles from a gas stream |
| CN102944080B (en) * | 2012-11-13 | 2014-12-03 | 浙江大学 | Vortex tube with tangential cold and hot switching function and heat exchanging system with same |
| CN102937344B (en) * | 2012-11-13 | 2014-12-03 | 浙江大学 | Vortex tube with axial cold and heat switching mechanism and heat exchange system with same |
| JP2014168527A (en) * | 2013-03-01 | 2014-09-18 | Chori Co Ltd | Low-temperature air supply device |
| US9671148B2 (en) * | 2013-08-16 | 2017-06-06 | Rroro's Innovations, Llc | Apparatus and method for cooling a containerized fluid |
| CN109373628B (en) * | 2018-09-28 | 2020-10-02 | 内蒙古科技大学 | A radial exhaust vortex tube with adjustable length of hot end tube |
| CN110017626B (en) * | 2019-04-26 | 2020-11-20 | 哈尔滨工程大学 | A combined vortex tube |
| CN114439650A (en) * | 2022-01-17 | 2022-05-06 | 西安航天动力试验技术研究所 | Single-unit attitude and orbit control engine body cooling device and method |
| US12305358B2 (en) | 2023-01-30 | 2025-05-20 | Sonny's Hfi Holdings, Llc | Pneumatic excavator and methods of use |
| US12270180B2 (en) | 2023-01-30 | 2025-04-08 | Sonny's Hfi Holdings, Llc | Pneumatic excavator and methods of use |
| US12241223B2 (en) | 2023-01-30 | 2025-03-04 | Sonny's Hfi Holdings, Llc | Pneumatic excavator and methods of use |
| US12264453B2 (en) | 2023-01-30 | 2025-04-01 | Sonny's Hfi Holdings, Llc | Pneumatic excavator and methods of use |
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| US3183273A (en) | 1955-03-31 | 1965-05-11 | Goodyear Tire & Rubber | Tri-substituted phenols having alkyl, tertiary alkyl, and aralkyl substituents |
| EP1396690A1 (en) | 2001-02-21 | 2004-03-10 | Sintos Systems OU | Method for transforming energy and vortex tube for carrying out said method |
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| US3173273A (en) * | 1962-11-27 | 1965-03-16 | Charles D Fulton | Vortex tube |
| US3208229A (en) * | 1965-01-28 | 1965-09-28 | Fulton Cryogenics Inc | Vortex tube |
| SU511485A1 (en) * | 1974-12-24 | 1976-04-25 | Предприятие П/Я А-1701 | Swirl fridge |
| SU542895A1 (en) * | 1975-06-11 | 1977-01-15 | Предприятие П/Я А-1701 | Swirl fridge |
| US4333754A (en) * | 1979-06-27 | 1982-06-08 | Vortec Corporation | Anti-icing noise-suppressing vortex tube assembly |
| SU1044904A1 (en) * | 1982-05-25 | 1983-09-30 | Казанский Научно-Исследовательский Технологический И Проектный Институт Химико-Фотографической Промышленности | Lortex refrigerator |
| JPS59183220U (en) * | 1983-05-26 | 1984-12-06 | タカラ中島株式会社 | dental syringe |
| US4973246A (en) * | 1987-03-11 | 1990-11-27 | A-Dec, Inc. | Dental apparatus |
| US7565808B2 (en) * | 2005-01-13 | 2009-07-28 | Greencentaire, Llc | Refrigerator |
-
2008
- 2008-04-10 SE SE0800805A patent/SE532276C2/en not_active IP Right Cessation
-
2009
- 2009-03-31 EP EP09156855.0A patent/EP2108902A3/en not_active Withdrawn
- 2009-04-01 US US12/416,187 patent/US20090255272A1/en not_active Abandoned
- 2009-04-10 CN CNA200910134307XA patent/CN101556092A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3183273A (en) | 1955-03-31 | 1965-05-11 | Goodyear Tire & Rubber | Tri-substituted phenols having alkyl, tertiary alkyl, and aralkyl substituents |
| EP1396690A1 (en) | 2001-02-21 | 2004-03-10 | Sintos Systems OU | Method for transforming energy and vortex tube for carrying out said method |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU2413579C1 (en) * | 2009-11-11 | 2011-03-10 | Евгений Павлович Шелудяков | System of anisentropic swirl tubes to extract ethane, propane-butane and condensate from major volumes of natural gas |
| CN103673369A (en) * | 2012-09-26 | 2014-03-26 | (株)京道商社 | Vortex tube |
| EP2713118A3 (en) * | 2012-09-26 | 2014-11-12 | Kyungdo Co., Ltd. | Vortex tube |
| CN103673369B (en) * | 2012-09-26 | 2016-06-29 | (株)京道商社 | Vortex tube |
| US20150308103A1 (en) * | 2012-11-30 | 2015-10-29 | Rensselaer Polytechnic Institute | Methods and systems of modifying air flow at building structures |
| US10988923B2 (en) * | 2012-11-30 | 2021-04-27 | Rensselaer Polytechnic Institute | Methods and systems of modifying air flow at building structures |
| WO2022263882A1 (en) * | 2021-06-15 | 2022-12-22 | Khalifa University of Science and Technology | Vortex tube including secondary inlet with swirl generator |
| US12523398B2 (en) | 2021-06-15 | 2026-01-13 | Khalifa University of Science and Technology | Vortex tube including secondary inlet with swirl generator |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2108902A3 (en) | 2014-11-12 |
| CN101556092A (en) | 2009-10-14 |
| US20090255272A1 (en) | 2009-10-15 |
| SE0800805L (en) | 2009-10-11 |
| SE532276C2 (en) | 2009-12-01 |
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