EP2178663A2 - Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondes - Google Patents
Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondesInfo
- Publication number
- EP2178663A2 EP2178663A2 EP08784627A EP08784627A EP2178663A2 EP 2178663 A2 EP2178663 A2 EP 2178663A2 EP 08784627 A EP08784627 A EP 08784627A EP 08784627 A EP08784627 A EP 08784627A EP 2178663 A2 EP2178663 A2 EP 2178663A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- powder
- powder bed
- metal
- heated
- extrusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000843 powder Substances 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title claims abstract description 19
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 11
- 239000002184 metal Substances 0.000 title claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 22
- 230000005855 radiation Effects 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 10
- 229910001092 metal group alloy Inorganic materials 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 238000002844 melting Methods 0.000 claims abstract description 3
- 230000008018 melting Effects 0.000 claims abstract description 3
- 239000010410 layer Substances 0.000 claims description 5
- 239000011241 protective layer Substances 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 2
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 239000002041 carbon nanotube Substances 0.000 claims description 2
- 229910052749 magnesium Inorganic materials 0.000 claims description 2
- 239000011777 magnesium Substances 0.000 claims description 2
- 229910052715 tantalum Inorganic materials 0.000 claims description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- 239000012255 powdered metal Substances 0.000 abstract 2
- 239000000463 material Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 239000002923 metal particle Substances 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000009694 cold isostatic pressing Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000010310 metallurgical process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/20—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by extruding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
- C22C2026/002—Carbon nanotubes
Definitions
- the invention relates to a method for producing a profile by extrusion of powder of metal and / or metal alloys, in which method a powder bed is heated to an extrusion temperature below the melting temperature of the powder and pressed under pressure through an opening of a die to the profile.
- a billet is pressed as a metallic block material through the opening of a die in an extrusion press in the normal case.
- the powder stocks are usually encapsulated in a container because of their low heat conduction prior to extrusion, and typically, e.g. by cold isostatic pressing, compacted.
- the poor heat conduction of the powder beds is made even more difficult by the oxide layers acting as an insulator on the metal particles. Due to the higher density and encapsulation during pressing, the heat transfer improves, and the entire powder bed can be heated by external heat homogeneously to the desired extrusion temperature, however, the time until the powder bed has set by heat conduction a uniform temperature distribution, relatively long is. For this reason, the direct processing of metallic powders in extrusion presses has not been successful.
- the intended for extrusion powder bed must be brought as homogeneous as possible to the desired extrusion temperature.
- the powder bed according to the prior art is heated in a suitable container either inductively or in a convection oven. It is important to ensure that the heating process takes long enough to a possible ensure uniform temperature distribution within the powder bed. As a result of this long wait to ensure the temperature homogeneity occurs an undesirable delay in the production process. Furthermore, the risk of excessive heating in the outer surface layers of the bed and / or too long a heat treatment time increases. This is of particular importance if from at least two different components existing powder, so-called composite powder whose components at elevated temperature, either individually, eg by oxidation, or among themselves tend to undesirable reactions, to be processed.
- the invention has for its object to provide a method of the type mentioned, with which a rapid and uniform heating in all areas of the powder bed can be achieved.
- At least one metal or a metal alloy of the powder is a reactive metal spontaneously forming a natural oxide protective layer on a free surface and / or the powder homogeneously distributed in the powder bed, containing microwave radiation, fibrous particles, and that the powder bed is heated to the extrusion temperature by microwave irradiation.
- the cavities between the powder particles including the oxide layers act as so-called "waveguides" for the microwaves, since they correspond in dimension to the wavelength of the microwave radiation.Thus the microwave radiation can unhindered and under multiple reflection the entire range of the microwave radiation Penetrate powder bed homogeneously.
- the density of the powder bed or the dimension of the cavities between the powder particles including the oxide layers can be tuned by an appropriate compression of the powder bed in addition to the wavelength of the microwave radiation.
- the powder in addition to the metal particles, also absorbs microwave radiation energy absorbing fibrous components, such as e.g. Contains carbon nanotubes (CNTs), they act locally as receiving antennas or absorber for the microwave radiation.
- fibrous components such as e.g. Contains carbon nanotubes (CNTs)
- they act locally as receiving antennas or absorber for the microwave radiation.
- the fibrous constituents are homogeneously distributed in the powder bed or, in the optimal case, even integrated at least partially into the metallic powder particles, a very effective and homogeneous heating of the entire bed can be achieved in this way. This effect can be enhanced by tuning the length of the fibrous components as closely as possible to the wavelength of the microwave radiation.
- the powder bed when heated to the extrusion temperature, is first irradiated with low microwave energy at a varying frequency and the absorbed energy is measured as a function of the frequency.
- the so-called resonance frequency results in a maximum of the absorbed energy. With this frequency, the powder feed is now irradiated with high microwave energy, resulting in an effective energy input.
- the Frequenzabadosvorgang (sweep) with low microwave energy and the subsequent irradiation with high microwave energy with the resonant frequency for heating the Pulversch ⁇ ttung to extrusion temperature can also be carried out fully automatically by means of control electronics, so that adjusted for different Pulver thoroughlysvorgang (sweep) with low microwave energy and the subsequent irradiation with high microwave energy with the resonant frequency for heating the Pulversch ⁇ ttung to extrusion temperature can also be carried out fully automatically by means of control electronics, so that adjusted for different Pulver thoroughlysvorgang (sweep) with low microwave energy and the subsequent irradiation with high microwave energy with the resonant frequency for heating the Pulversch ⁇ ttung to extrusion temperature can also be carried out fully automatically by means of control electronics, so that adjusted for different Pulver thoroughlysvorgang (sweep) with low microwave energy and the subsequent irradiation with high microwave energy with the resonant frequency for heating the Pulversch ⁇ ttung to extrusion temperature can
- the powder bed can first be precompressed, for example, by means of a screw conveyor in an intermediate container. Subsequently, the thus pre-compressed powder bed in the intermediate container is irradiated with the resonant frequency and thereby heated quickly and uniformly to extrusion temperature. By means of a punch, the precompressed and heated to extrusion temperature powder bed is pushed out of the intermediate container through the die opening. In this way, a continuous extrusion of metallic powder material can be realized.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
- Extrusion Of Metal (AREA)
- Constitution Of High-Frequency Heating (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
Abstract
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP08784627A EP2178663A2 (fr) | 2007-07-13 | 2008-07-04 | Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondes |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07405206A EP2014394A1 (fr) | 2007-07-13 | 2007-07-13 | Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondes |
| PCT/EP2008/005489 WO2009010201A2 (fr) | 2007-07-13 | 2008-07-04 | Procédé relevant de la métallurgie des poudres pour produire un profilé extrudé |
| EP08784627A EP2178663A2 (fr) | 2007-07-13 | 2008-07-04 | Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2178663A2 true EP2178663A2 (fr) | 2010-04-28 |
Family
ID=38740313
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07405206A Withdrawn EP2014394A1 (fr) | 2007-07-13 | 2007-07-13 | Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondes |
| EP08784627A Withdrawn EP2178663A2 (fr) | 2007-07-13 | 2008-07-04 | Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondes |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07405206A Withdrawn EP2014394A1 (fr) | 2007-07-13 | 2007-07-13 | Procédé d'extruder une poudre de métal, qu'est chaufé par des micro-ondes |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20100183469A1 (fr) |
| EP (2) | EP2014394A1 (fr) |
| JP (1) | JP2010533238A (fr) |
| CN (1) | CN101743080A (fr) |
| BR (1) | BRPI0813720A2 (fr) |
| CA (1) | CA2692925A1 (fr) |
| WO (1) | WO2009010201A2 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106077656B (zh) * | 2016-07-30 | 2018-05-25 | 上海交通大学 | 一种制备具有纳米结构钛制品的方法 |
| EP3898198A4 (fr) * | 2018-12-19 | 2022-08-03 | Hewlett-Packard Development Company, L.P. | Détermination d'une empreinte thermique d'une pièce imprimée en trois dimensions |
| CN111940531B (zh) * | 2020-06-23 | 2022-04-08 | 西安理工大学 | 一种冷挤压模具及其制备方法 |
| CN117448657A (zh) * | 2023-11-23 | 2024-01-26 | 中国核动力研究设计院 | 一种碳化硼不锈钢复合材料及其制备方法 |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2419014C3 (de) * | 1974-04-19 | 1985-08-01 | Nyby Bruks AB, Nybybruk | Verfahren zum Herstellen von Rohren aus rostfreiem Stahl und Anwendung des Verfahrens auf das Herstellen von Verbundrohren |
| JPS6393806A (ja) * | 1986-10-07 | 1988-04-25 | Ishikawajima Harima Heavy Ind Co Ltd | 粉末押出プレス装置に於ける粉末供給装置 |
| US4699657A (en) * | 1986-11-03 | 1987-10-13 | Worl-Tech Limited | Manufacture of fine grain metal powder billets and composites |
| EP0327064A3 (fr) * | 1988-02-05 | 1989-12-20 | Anval Nyby Powder Ab | Procédé de fabrication d'objets par la métallurgie des poudres, en particulier d'objets allongés tels que barres, profils, tubes, etc. |
| US6121595A (en) * | 1997-01-06 | 2000-09-19 | International Business Machines Corporation | Applicator to provide uniform electric and magnetic fields over a large area and for continuous processing |
| DE4313806A1 (de) * | 1993-04-27 | 1994-11-03 | Rene Salina | Vorrichtung zum Erhitzen von Materialien in einer mit Mikrowellen bestrahlbaren Heizkammer und Verfahren zum Herstellen von keramischem Gut, bei dem das Rohgut mittels Mikrowellen getrocknet wird |
| JP4346360B2 (ja) * | 2002-12-25 | 2009-10-21 | 東レ株式会社 | 電波吸収体用シート材および電波吸収体 |
-
2007
- 2007-07-13 EP EP07405206A patent/EP2014394A1/fr not_active Withdrawn
-
2008
- 2008-07-04 US US12/668,952 patent/US20100183469A1/en not_active Abandoned
- 2008-07-04 EP EP08784627A patent/EP2178663A2/fr not_active Withdrawn
- 2008-07-04 BR BRPI0813720-0A2A patent/BRPI0813720A2/pt not_active Application Discontinuation
- 2008-07-04 CN CN200880024157.0A patent/CN101743080A/zh active Pending
- 2008-07-04 JP JP2010515393A patent/JP2010533238A/ja active Pending
- 2008-07-04 WO PCT/EP2008/005489 patent/WO2009010201A2/fr not_active Ceased
- 2008-07-04 CA CA 2692925 patent/CA2692925A1/fr not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2009010201A3 * |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2014394A1 (fr) | 2009-01-14 |
| CA2692925A1 (fr) | 2009-01-22 |
| US20100183469A1 (en) | 2010-07-22 |
| JP2010533238A (ja) | 2010-10-21 |
| CN101743080A (zh) | 2010-06-16 |
| WO2009010201A3 (fr) | 2009-08-13 |
| BRPI0813720A2 (pt) | 2014-12-30 |
| WO2009010201A2 (fr) | 2009-01-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20100215 |
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| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MT NL NO PL PT RO SE SI SK TR |
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| AX | Request for extension of the european patent |
Extension state: AL BA MK RS |
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| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: 3A TECHNOLOGY & MANAGEMENT AG |
|
| 17Q | First examination report despatched |
Effective date: 20101108 |
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| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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| 18D | Application deemed to be withdrawn |
Effective date: 20110319 |