EP2187405B1 - Câble électrique flexible - Google Patents

Câble électrique flexible Download PDF

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Publication number
EP2187405B1
EP2187405B1 EP08291053A EP08291053A EP2187405B1 EP 2187405 B1 EP2187405 B1 EP 2187405B1 EP 08291053 A EP08291053 A EP 08291053A EP 08291053 A EP08291053 A EP 08291053A EP 2187405 B1 EP2187405 B1 EP 2187405B1
Authority
EP
European Patent Office
Prior art keywords
data
line
synthetic
surrounded
metal foil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP08291053A
Other languages
German (de)
English (en)
Other versions
EP2187405A1 (fr
Inventor
Ferdinand Grögl
Harry Popp
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Priority to EP08291053A priority Critical patent/EP2187405B1/fr
Priority to AT08291053T priority patent/ATE495530T1/de
Priority to DE502008002331T priority patent/DE502008002331D1/de
Priority to US12/607,307 priority patent/US20100276174A1/en
Priority to CN200910221269A priority patent/CN101740165A/zh
Priority to KR1020090109368A priority patent/KR20100053478A/ko
Publication of EP2187405A1 publication Critical patent/EP2187405A1/fr
Application granted granted Critical
Publication of EP2187405B1 publication Critical patent/EP2187405B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00—Power cables
    • H01B9/003—Power cables including electrical control or communication wires
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B11/00—Communication cables or conductors

Definitions

  • the invention relates to a flexible electrical line with a surrounded by a sheath of insulating soul in which at least one of two data transmission serving, surrounded by a common, a metallized plastic fleece shield containing data wires existing data pair and at least one of the supply line serving supply arranged are surrounded by a common electric screen, over which the jacket is arranged, wherein the data wires and the supply wire each have an insulated electrical conductor ( EP 1 589 541 B1 ).
  • Such lines are used for example in automotive technology in so-called driver assistance systems. They have to be mechanically strong and, in particular, resistant to tensile stress, with good flexibility that remains constant over a long period of time. In addition, they must ensure trouble-free transmission of data at the highest possible data rates.
  • the insulation of the two stranded signal wires consists of foamed insulating material.
  • an electrically conductive, metallized plastic fleece is seamlessly formed around the signal wires.
  • each a supply wire is arranged between the two signal wires outside the shield and in addition to at least one of the supply wires at least one Beilauflitze of electrically highly conductive, metallic wires is positioned.
  • a common outer shield made of an electric conductive, metallized plastic fleece attached and the outer shield is surrounded by a shield layer of electrically highly conductive, metallic wires over which the sheath is disposed.
  • This line has proven itself in practice. However, it is not particularly resilient and its use is limited to relatively low data rates.
  • the invention has for its object to make the line initially described so that it can be used without interference even with high data rates in the frequency range of 1 GHz with improved mechanical properties.
  • This line can be manufactured in conventional technology using basically known, simply constructed machines and associated devices. It has by the central core excellent mechanical properties, in particular a required tensile strength for many applications. Since the tensile core is well bendable and the other elements of the conduit are twisted around it, the conduit is generally bendable.
  • the data pairs are each surrounded by a shield, which shields the corresponding transmission circuits very well against interference from outside, even for very high frequencies or data rates.
  • This shield which is effective for frequencies of, for example, 1.2 GHz, is achieved by the interaction of the completely enclosed metal foil and the metallized plastic fleece, which is likewise a nearly closed metallic sheath with a coverage of> 85% for the data pairs.
  • shielding of this kind prevents interference from the data pairs which could influence one another or even be effective outside the line.
  • Another advantage of this line is that there are no runtime differences in the data transmission on the data pairs, since the data wires are parallel to each other and thus have the same length.
  • the line shown in cross-section in the drawing has two data pairs DP, in each of which two mutually parallel data cores 1 and 2 are arranged.
  • Each data core 1 or 2 has a preferably made of copper conductor 3, which is surrounded by an insulation 4.
  • the conductor 3 may be a solid wire or, advantageously, a stranded conductor. It may have an outer layer of tin, silver or nickel.
  • the conductor 3 may also consist of a cadmium-free copper alloy.
  • the insulation 4 is advantageously made of foamed insulating material, such as polyethylene or polypropylene.
  • a foamed insulation 4 may be provided in a known "skin" technique with a smooth outer skin.
  • the insulation 4 is advantageously made of a low density PTFE and optionally a sintered "skin" layer of PTFE or extruded FEP or PFA. It can also be composed of three layers with the skin-skin-skin performance sequence of the specified materials. With such a structure of the insulation 4 can be increased their tightness on the respective conductor.
  • the two data wires 1 and 2 are not stranded with each other, but run with the same length parallel to each other.
  • a common shield is attached, which consists of a plastic-laminated metal foil 5 and an electrically conductive, metallized plastic fleece 6.
  • the plastic-laminated metal foil 5 - in the following short Called "metal foil 5" - has an existing example of polyester plastic side and a preferably made. Aluminum or copper existing metal side. It is preferably longitudinally formed to form a longitudinal overlap location around the data wires 1 and 2, thus forming a metal surrounding around it. The metal side of the metal foil 5 points outwards.
  • the metallized plastic fleece 6 is present, for example, as a band, which is wound around the metal foil 5 with overlap.
  • the overlap is advantageously between 20% and 50%.
  • an additional metal layer which consists for example of silver.
  • the plastic fleece 6 consists in a preferred embodiment of polyester fibers. But it may also consist of other suitable fibers made of plastics, which are advantageously high temperature resistant. Such materials include polyaramide and polyimide.
  • the wall thickness or thickness of the plastic fleece 6 is preferably between 50 microns and 300 microns.
  • a good electrically conductive metal is used, in particular aluminum, copper, silver, nickel or a cadmium-free copper alloy.
  • two or more different metals can be used, which can be applied sequentially. The metal is converted to the molten state for metallization and deposited from the vapor phase on the nonwoven material.
  • the metal also penetrates into the nonwoven material and envelops the fibers which are held together disorderly there. Overall, a porous, but almost closed metal layer is produced on and in the plastic fleece, which results in coverage of> 85% for the data cores 1 and 2 already enclosed by the metal foil 5.
  • a drain wire 7 made of an electrically highly conductive material is attached in a preferred embodiment. It consists in particular of copper and may be coated with tin, silver or nickel in addition to the corrosion protection.
  • the Beilauflitze 7 can be advantageous in one of the gusset between the data wires 1 and 2, wherein the metal foil 5 in the each gusset is pressed. Above all, it serves for the secure longitudinal contact of the mechanically sensitive metal foil 5:
  • the two pairs of data DP are arranged on opposite sides of a central core 8 of the line, which is tensile and well bendable. It is formed in a preferred embodiment as a steel cable and surrounded by a layer 9 of insulating material, which consists for example of polyurethane, a thermoplastic elastomer or a high temperature resistant plastic.
  • the core 8 may also consist of a fiber-reinforced plastic or high-strength plastic yarns, such as aramid yarns.
  • a supply wire VA is disposed on each side of the core 8, each of which consists of a conductor 11 surrounded by an insulation 10.
  • the two data pairs DP and the two supply cores VA are stranded around the core 8, advantageously without reverse rotation of the data pairs DP.
  • Two fillers 12 and 13 of insulating material are provided to give the core of the core 8, data pairs DP and supply wires VA soul of the line an approximately circular cross-sectional shape.
  • the soul of the line as a whole may be surrounded by an existing wrapping 14 of insulating material, which is preferably formed by winding a tape of a polyester fleece or other high temperature resistant plastic.
  • a common electric screen 15 is arranged.
  • the screen 15 advantageously has a wrapping 14 surrounding plastic-laminated metal foil, which may be as well as the metal foil 5 executed. It is, for example, completely wound around the wrapping 14 with the outwardly facing metal side.
  • a braiding made of corrosion-protected copper wires or a metallized plastic fleece whose structure corresponds to the plastic fleece 6 can be applied over this metal foil. Instead of the metal foil and a braid of corrosion-protected copper wires can be used.
  • a potential separation of the shields of the data pairs DP and the common shield 15 may not be required.
  • the winding 14 of the core of the line then continues, so that the shields of the data pairs DP have direct contact with the then a metallic inner layer having screen 15.
  • the outer jacket 16 of the conduit is arranged, which is preferably produced by extrusion. It is advantageously made of polyurethane or a thermoplastic elastomer.
  • the line can also have more than two data pairs DP, which are wound around the core 8 separately from one another. It has at least one supply line VA. It can be according to the graphic representation, two supply wires VA or more than two supply wires. In all embodiments, the supply cores VA are advantageously separated from each other between two data pairs DP. All of these "stranding elements" are stranded together around the core 8.

Landscapes

  • Insulated Conductors (AREA)
  • Motor Or Generator Frames (AREA)
  • Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)

Claims (4)

  1. Câble électrique souple comprenant une âme entourée d'une gaine en matériau isolant dans lequel sont disposés au moins une paire à données constituée de deux fils à données servant à la transmission de données et entourés d'un blindage commun contenant une étoffe en matière plastique métallisée et au moins un fil d'alimentation servant à l'alimentation électrique, lesquels sont entourés d'un blindage électrique commun sur lequel est disposée la gaine, les fils à données et les fils d'alimentation présentant respectivement un conducteur électrique entouré d'un iso la nt, caractérisé en ce
    - qu'au moins deux paires à données (DP) munies d'un blindage et comprenant des fils à données (1, 2) qui s'étendent parallèlement l'un à l'autre sont disposées séparément l'une de l'autre dans l'âme, dont le blindage présente un film métallique doublé de matière plastique (5) entourant celui-ci, dont le côté métallique est dirigé vers l'extérieur et surlequelest disposée l'étoffe en matière plastique métallisée (6) en étant appliquée sur le côté métallique,
    - qu'au moins un fil d'alimentation (VA) est present dans l'âme et
    - que la paire à données (DP) et le fil d'alimentation (VA) sont toronnés autour d'un noyau (8) central résistant à la traction et à bonne flexibilité, le fil d'alimentation (VA) étant disposé entre les paires à données(DP).
  2. Câble selon la revendication 1, caractérisé en ce que le film métallique doublé de matière plastique (5) est muni sur son pourtour d'une couche métallique supplémentaire, de préférence d'une couche en argent.
  3. Câble selon la revendication 1 ou 2, caractérisé en ce que l'étoffe en matière plastique métallisée (6) est réalisée sous la formé d'une bande et elle est enroulée autour du film métallique doublé de matière plastique (5) avec un chevauchement compris entre 20 % e t 50 %.
  4. Câble selon l'une des revendications 1 à 3, caractérisé en ce qu'un cordon de repérage métallique (7) estdisposé avec chaque paire à données(DP) entre le film métallique doublé de matière plastique (5) et l'étoffe en matière plastique métallisée (6).
EP08291053A 2008-11-12 2008-11-12 Câble électrique flexible Not-in-force EP2187405B1 (fr)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP08291053A EP2187405B1 (fr) 2008-11-12 2008-11-12 Câble électrique flexible
AT08291053T ATE495530T1 (de) 2008-11-12 2008-11-12 Flexible elektrische leitung
DE502008002331T DE502008002331D1 (de) 2008-11-12 2008-11-12 Flexible elektrische Leitung
US12/607,307 US20100276174A1 (en) 2008-11-12 2009-10-28 Flexible electrical cable
CN200910221269A CN101740165A (zh) 2008-11-12 2009-11-11 柔性电缆
KR1020090109368A KR20100053478A (ko) 2008-11-12 2009-11-12 가요성 전기 케이블

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP08291053A EP2187405B1 (fr) 2008-11-12 2008-11-12 Câble électrique flexible

Publications (2)

Publication Number Publication Date
EP2187405A1 EP2187405A1 (fr) 2010-05-19
EP2187405B1 true EP2187405B1 (fr) 2011-01-12

Family

ID=40377327

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08291053A Not-in-force EP2187405B1 (fr) 2008-11-12 2008-11-12 Câble électrique flexible

Country Status (6)

Country Link
US (1) US20100276174A1 (fr)
EP (1) EP2187405B1 (fr)
KR (1) KR20100053478A (fr)
CN (1) CN101740165A (fr)
AT (1) ATE495530T1 (fr)
DE (1) DE502008002331D1 (fr)

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2511913B1 (fr) * 2011-04-14 2013-06-05 Nexans Ligne électrique
JP5352643B2 (ja) * 2011-08-24 2013-11-27 パナソニック株式会社 ケーブル
EP2751812B1 (fr) * 2011-11-28 2016-02-24 Koninklijke Philips N.V. Câble pour instruments médicaux
US20130248221A1 (en) * 2012-03-21 2013-09-26 Amphenol Corporation Cushioned cables
GB2508140A (en) * 2012-11-16 2014-05-28 Techne Cast Ltd Electrical distribution structures using a screened, cooled hybrid cable
US20150200040A1 (en) * 2014-01-10 2015-07-16 Yfc-Boneagle Electric Co., Ltd. Composite cable
US20160035460A1 (en) * 2014-07-30 2016-02-04 Aetna Insulated Wire LLC Anti-twist cable
US9672958B2 (en) * 2015-05-19 2017-06-06 Te Connectivity Corporation Electrical cable with shielded conductors
CN106128627A (zh) * 2015-07-26 2016-11-16 常熟市谷雷特机械产品设计有限公司 一种电力用高压电缆
CN106128624B (zh) * 2016-06-03 2017-09-12 广东和润精密五金材料股份有限公司 耐高温的35kV以下交联绝缘镀锡铜丝电力电缆
JP7407627B2 (ja) * 2020-03-11 2024-01-04 古河電気工業株式会社 複合ケーブル
CN112542263B (zh) * 2020-10-31 2022-04-08 无锡卡尔曼导航技术有限公司 一种农机线缆及其自动化测试装置
GB2607121B8 (en) * 2021-09-29 2023-10-11 Amnack Ltd A composite cable and method of manufacture

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2249212B (en) * 1990-08-21 1994-06-01 Yoshida Kogyo Kk Metal-shielded cable suitable for electronic devices
US5329064A (en) * 1992-10-02 1994-07-12 Belden Wire & Cable Company Superior shield cable
US6780047B1 (en) * 2000-03-24 2004-08-24 Intel Corporation Network communications system
DE10162739A1 (de) * 2001-12-20 2003-07-03 Nexans Flexible elektrische Leitung
DE102005010728A1 (de) * 2004-03-11 2005-10-13 Leoni Ag Kapazitätsarmes Kabel
ES2285302T3 (es) * 2004-04-19 2007-11-16 Nexans Cable electrico de energia y control, flexible.
DE102006036621A1 (de) * 2005-09-22 2007-03-29 Hew-Kabel/Cdt Gmbh & Co. Kg Hochflexible geschirmte elektrische Datenleitung
CN2833809Y (zh) * 2005-10-26 2006-11-01 苏州科宝光电科技有限公司 高频数据通讯电缆
TWM324838U (en) * 2006-09-29 2008-01-01 Transpower Technology Co Ltd Transmission cable

Also Published As

Publication number Publication date
ATE495530T1 (de) 2011-01-15
EP2187405A1 (fr) 2010-05-19
KR20100053478A (ko) 2010-05-20
US20100276174A1 (en) 2010-11-04
DE502008002331D1 (de) 2011-02-24
CN101740165A (zh) 2010-06-16

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