EP2201165B1 - System und anlage zur herstellung von künstlichen/synthetischen sportrasenwaren - Google Patents

System und anlage zur herstellung von künstlichen/synthetischen sportrasenwaren Download PDF

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Publication number
EP2201165B1
EP2201165B1 EP20080828602 EP08828602A EP2201165B1 EP 2201165 B1 EP2201165 B1 EP 2201165B1 EP 20080828602 EP20080828602 EP 20080828602 EP 08828602 A EP08828602 A EP 08828602A EP 2201165 B1 EP2201165 B1 EP 2201165B1
Authority
EP
European Patent Office
Prior art keywords
needles
row
hooks
loopers
backing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP20080828602
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English (en)
French (fr)
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EP2201165A1 (de
Inventor
Wilton Hall
Cody Godfrey
Allen Neely
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Card Monroe Corp
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Card Monroe Corp
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Filing date
Publication date
Application filed by Card Monroe Corp filed Critical Card Monroe Corp
Publication of EP2201165A1 publication Critical patent/EP2201165A1/de
Application granted granted Critical
Publication of EP2201165B1 publication Critical patent/EP2201165B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • D05C15/04—Tufting
    • D05C15/08—Tufting machines
    • D05C15/10—Tufting machines operating with a plurality of needles, e.g. in one row
    • D05C15/12—Tufting machines operating with a plurality of needles, e.g. in one row in more than one row
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23921—With particles

Definitions

  • the tufting machine generally will include two spaced rows of needles 17 and 18, although only one needle 17, 18 of each row is shown in Figs. 1-2 for clarity.
  • the first or forwardmost/upstream row of needles 17 generally can comprise cut pile needles for inserting yarns for forming cut pile tufts into the backing 11, while the second or rear row of needles 18 can comprise loop pile needles for inserting yarns for forming loop pile tufts into the backing material 11 as show in Fig. 1 .
  • Each needle 17 or 18 includes a pickup or takeoff area or portion 19 adjacent their lower end or point 21 and a channel 22 along which a yarn 13 is received.
  • each cut pile hook assembly 32 further includes a knife assembly 61 that is mounted adjacent the throat portion 56 of its associated cut pile hook 50.
  • Each knife assembly 61 includes a cutting blade or knife 62 mounted in a holder 63 ( Fig. 1 ) and having a cutting edge 64.
  • Each of the cutting blades 62 are reciprocated about a cutting path along the throat portion 56 of its associated cut pile hook 50, so as to engage and sever the loops of yarn formed along the throat portion of each cut pile hook in order to form the cut pile tufts 16 in the backing material 11.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Textile Engineering (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Carpets (AREA)

Claims (15)

  1. Tuftingmaschine (T) zum Ausbilden eines künstlichen/synthetischen Sportrasens, die umfasst:
    eine erste Reihe von Nadeln (17), die benachbart zu einer Stromaufwärtsseite einer Tuftingzone (10) der Tuftingmaschine (T) angeordnet sind, wobei jede Nadel (17) einen Aufnahmebereich (19) aufweist, der entlang derselben ausgebildet ist und ein Kunstrasengarn (13) zur Einführung in einen Träger (11), der sich durch die Tuftingzone (10) bewegt, trägt;
    eine zweite Reihe von Nadeln (18), die quer über die Tuftingzone (10) von der ersten Reihe von Nadeln (17) beabstandet ist, wobei die zweite Reihe von Nadeln (18) jeweils einen Aufnahmebereich (19) aufweist und Kunstrasengarne (13) zur Einführung in den Träger (11) trägt;
    eine Reihe von Haken (50), die für einen Eingriff mit den Nadeln (17) der ersten Reihe von Nadeln (17) angeordnet sind, um die Garne (13) davon aufzunehmen;
    eine Reihe von Messern (62), die jeweils entlang einer Aufnahmeseite (58) von einem der Haken (50) angeordnet sind und dazu ausgelegt sind, mit den durch die Haken (50) aufgenommenen Garnen (13) in Eingriff zu kommen, um Schnittflorbüschel (16) im Träger (11) auszubilden;
    gekennzeichnet durch
    eine Reihe von Schlingenbildnern (31), die zwischen den Nadeln (17) der ersten Reihe von Nadeln (17) in Eingriff mit den Nadeln (18) der zweiten Reihe von Nadeln (18) bewegbar sind, um mit den Garnen (13) in Eingriff zu kommen und diese davon aufzunehmen, um die Schlingenflorbüschel (14) im Träger (11) auszubilden; und
    wobei die Reihe von Haken (50) gegenüber den Schlingenbildnern (31) und in einer anderen Höhe gegenüber den Schlingenbildnern (31) angeordnet sind, wobei die Haken (50) zwischen den Nadeln (18) der zweiten Reihe von Nadeln (18) mit den Nadeln (17) der ersten Reihe von Nadeln (17) in Eingriff bewegbar sind, um die Garne (13) davon aufzunehmen.
  2. Tuftingmaschine (T) nach Anspruch 1, und wobei die Messer (62) spiegelbildschneidend zur Aufnahme (58) der Haken (50) sind.
  3. Tuftingmaschine (T) nach Anspruch 2, und wobei die Messer (62) rechtsschneidend sind und die Haken (50) linksaufnehmend sind.
  4. Tuftingmaschine (T) nach Anspruch 2, und wobei die Messer (62) linksschneidend sind und die Haken (50) rechtsaufnehmend sind.
  5. Tuftingmaschine (T) nach Anspruch 2, und wobei die Messer (62) im Allgemeinen auf die Nadeln (17) der ersten Reihe von Nadeln (17) ausgerichtet sind.
  6. Tuftingmaschine (T) nach Anspruch 1, und wobei die Haken (50) auf einer Höhe angeordnet sind, die einer ersten Eindringtiefe der Nadeln der ersten Reihe von Nadeln (17) entspricht, und die Schlingenbildner (31) in einer Höhe angeordnet sind, die einer zweiten Eindringtiefe der Nadeln der zweiten Reihe von Nadeln (18) entspricht, und zwischen den Nadeln der ersten Reihe von Nadeln (17) verlaufen, um mit der zweiten Reihe von Nadeln (18) in Eingriff zu kommen.
  7. Tuftingmaschine (T) nach Anspruch 6, und wobei sich die erste Eindringtiefe in eine Höhe erstreckt, die niedriger ist als die zweite Eindringtiefe.
  8. Tuftingmaschine (T) nach Anspruch 1, die ferner ein Paar von Nadelleisten (6A/6B) umfasst, und wobei die erste Reihe von Nadeln (17) an einer stromaufseitigen der Nadelleisten (6B) angebracht ist und die Nadeln der zweiten Reihe von Nadeln (18) an einer stromabseitigen der Nadelleisten (6B) angebracht sind.
  9. Tuftingmaschine (T) nach Anspruch 1 und wobei die Nadeln der ersten und der zweiten Reihe von Nadeln (17, 18) in einer Linie entlang einer einzelnen Nadelleiste angebracht sind.
  10. Verfahren zum Ausbilden eines künstlichen/synthetischen Rasens, das umfasst:
    Bewegen eines Trägers (11) entlang eines Bewegungsweges durch eine Tuftingzone (10);
    Eingriff des Trägers (11) mit einer ersten Reihe von beabstandeten Nadeln (17), die eine Vielzahl von Garnen (13) durch den Träger (11) in eine erste Eindringtiefe tragen;
    Eingriff des Trägers (11) mit einer zweiten Reihe von beabstandeten Nadeln (18), die quer von der ersten Reihe von Nadeln (17) über die Tuftingzone (10) beabstandet sind und eine zweite Vielzahl von Garnen (13) durch den Träger (11) in eine zweite Eindringtiefe tragen;
    gekennzeichnet durch:
    Bewegen einer Vielzahl von Haken (50) über die Tuftingzone (10) zwischen den Nadeln (18) der zweiten Reihe von Nadeln (18) und in Eingriff mit den Garnen (13), die durch die Nadeln (17) der ersten Reihe von Nadeln (17) durch den Träger (11) in eine erste Eindringtiefe getragen werden;
    Hin- und Herbewegen einer Reihe von Messern (62) in Kontakt mit den Garnen (13), die mit den Haken (50) in Eingriff kommen, um Schnittflorbüschel (16) im Träger (11) auszubilden; und
    Bewegen einer Reihe von Schlingenbildnern (31) über die Tuftingzone (10) zwischen den Nadeln (17) der ersten Reihe von Nadeln (17) und in Eingriff mit den Garnen (13), die durch die Nadeln (18) der zweiten Reihe von Nadeln (18) durch den Träger (11) in die zweite Eindringtiefe getragen werden, um die Schlingenflorbüschel (14) im Träger (11) auszubilden.
  11. Verfahren nach Anspruch 10, und wobei das Vorsehen der Messer (62) entlang der Aufnahmeseite jedes Hakens (50) das Ausrichten jedes Messers (62) auf eine der Nadeln der Nadel der ersten Reihe von Nadeln (17) umfasst.
  12. Verfahren nach Anspruch 10, und das ferner das Schneiden einer Reihe von Garnen (13), die an den Haken (50) in Eingriff stehen, mit den Messern (62) umfasst, um die Schnittflorbüschel (16) auszubilden.
  13. Verfahren nach Anspruch 10, und das ferner das seitliche Verschieben der Nadeln (17, 18) in Bezug auf den Träger (11) umfasst.
  14. Verfahren nach Anspruch 10, und wobei sich die erste Eindringtiefe in eine niedrigere Höhe erstreckt als die zweite Eindringtiefe.
  15. Verfahren nach Anspruch 10, und das ferner das Anordnen der Haken (50) in einer Höhe, die ungefähr der ersten Eindringtiefe entspricht, und das Anordnen der Schlingenbildner (31) in einer Höhe, die der zweiten Eindringtiefe entspricht, umfasst.
EP20080828602 2007-08-24 2008-08-25 System und anlage zur herstellung von künstlichen/synthetischen sportrasenwaren Not-in-force EP2201165B1 (de)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US95784207P 2007-08-24 2007-08-24
US97608907P 2007-09-28 2007-09-28
US98154607P 2007-10-22 2007-10-22
PCT/US2008/074222 WO2009029581A1 (en) 2007-08-24 2008-08-25 System and method for forming artificial/synthetic sports turf fabrics

Publications (2)

Publication Number Publication Date
EP2201165A1 EP2201165A1 (de) 2010-06-30
EP2201165B1 true EP2201165B1 (de) 2011-06-01

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US (1) US7946233B2 (de)
EP (1) EP2201165B1 (de)
CN (1) CN101835931B (de)
AT (1) ATE511564T1 (de)
WO (1) WO2009029581A1 (de)

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US7490566B2 (en) * 2007-03-02 2009-02-17 Card-Monroe Corp. Method and apparatus for forming variable loop pile over level cut loop pile tufts

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CN101835931B (zh) 2013-04-03
EP2201165A1 (de) 2010-06-30
WO2009029581A1 (en) 2009-03-05
US7946233B2 (en) 2011-05-24
US20090050037A1 (en) 2009-02-26
ATE511564T1 (de) 2011-06-15
CN101835931A (zh) 2010-09-15

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