Classifications

• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
  • G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
  • G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
  • G01N27/06—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a liquid
  • G01N27/08—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a liquid which is flowing continuously
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
  • G01N33/26—Oils; Viscous liquids; Paints; Inks
  • G01N33/28—Oils, i.e. hydrocarbon liquids
  • G01N33/2835—Specific substances contained in the oils or fuels
  • G01N33/2852—Alcohol in fuels

Definitions

• the present invention relates to a measuring probe, a fuel supply line and a manufacturing method of a measuring probe.
• Fuel for petrol-based internal combustion engines may be replaced or supplemented with ethanol.
• Optimum combustion and energy yield require the combustion process to be adjusted to the ethanol content.
• the content of ethanol in the fuel can be determined during combustion by lambda probes.
• the present invention is concerned with a sensor that can directly determine the content of ethanol or other fuel additives to petroleum-based fuel.
• the present invention relates to a measuring probe, with a hollow body through which a fluid can flow, wherein two sections of a wall of the hollow body form electrodes for a capacitive and / or resistive measurement and the electrodes are formed from a conductive plastic.
• the measuring probe may be a capacitive measuring probe or a measuring probe for determining a specific electrical conductance.
• the probe can be integrated into the fuel supply and determine its mixing ratio based on different dielectric constants of conventional and new fuels.
• Another aspect of the invention is a fuel supply line with a capacitive measuring probe, wherein the fuel supply line has two electrically insulated wall sections of conductive plastic, which are formed as electrodes.
• a production method of a capacitive measuring probe is provided with the following steps: spraying a hollow base body made of an insulating plastic, which has an inlet, an outlet and two opposing openings; Spraying two electrodes of a conductive plastic; and closing the openings with the two electrodes.
• Fig. 1 is a perspective view of a sensor
• FIG. 2 is an exploded view of the sensor of FIG. 1;
• FIG. 2 is an exploded view of the sensor of FIG. 1;
• Fig. 6 shows another embodiment of a sensor in longitudinal section
• Fig. 7 shows the embodiment of the sensor of Fig. 6 in a side view.
• Fig. 1 shows an embodiment of a capacitive measuring sensor 1.
• the capacitive measuring sensor 1 is arranged to control the capacity of a fluid, i. of a gas or a liquid as it flows through the measuring sensor 1.
• the measuring sensor 1 has an inlet 2, in which the fluid can flow into the measuring sensor 1 and an outlet 3, from which the fluid can emerge again.
• the exemplary flow direction is indicated by the arrow 4.
• the capacitive measuring sensor 1 has a closed cavity 5, the only openings of which are the inlet 2 and the outlet 3.
• the shape of the measuring sensor 1 can also be referred to as tubular or tubular.
• Two opposing electrodes 6 form part of the wall of the hollow body 5 of the measuring sensor 1.
• the two electrodes 6 are formed of a conductive plastic.
• the conductive plastic can be formed, for example, from polyphenylene sulfide (PPS) or polyethylenes (PEs) with metal inclusions or metal mixtures.
• the other walls 7 of the measuring sensor 1 are formed from an insulating plastic. This insulating plastic can also be produced on the basis of a Polyphenylensulf ⁇ ds or polyethylene.
• the other walls 7 space the two electrodes 6 so that they do not touch each other and are therefore electrically isolated from each other. It is also possible to use plastics based on polyamides.
• Fig. 2 the embodiment of Fig. 1 is shown in an exploded view.
• the inlet 2, the outlet 3 and the other walls 7 form a base body 8.
• the main body 8 can be manufactured as a one-piece injection molded part.
• the base body 8 can be produced from two sprayed half shells, which are thermally welded together. In Fig. 1, this is indicated by a longitudinally running weld 9.
• the main body 8 has windows or recesses, are placed on the form-fitting electrodes 6 or inserted into this.
• a tight connection between the electrodes 6 and the base body 8 can be achieved by welding, gluing or clamping.
• Another embodiment provides to arrange the electrodes 6 on the windows or savings and subsequently to overmold.
• the main body 8 is formed of plastic.
• the electrodes 6 are preferably formed of the same plastic as the base body 8, but, in order to be electrically conductive, have metallic inclusion bodies, admixtures of metals or graphite.
• a dense connection in the context of this application is understood to mean that the fluid flowing through, i. the liquid or gas can only flow through the inlet 2 and the outlet 3.
• contact pins 10 can be attached.
• the contact pins 10 can be encapsulated by the conductive plastic.
• 6 sockets are provided on the electrodes, can be snapped into the metallic pins or other contact means.
• the principle of operation of the capacitive measuring sensor can be summarized as follows.
• the two mutually preferably opposite electrodes 6 form an electrical capacitance together with the intermediate cavity.
• the magnitude of the electrical capacitance is dependent on the dielectric constant of the liquid that is in the cavity.
• the fluids to be detected have a characteristic dielectric constant, so that their mixing ratio changes the capacity in a known manner. A determination of the capacity thus also allows conversely conclusions about the composition of the fluid flowing through.
• the measuring sensor 1 has at its inlet 2 a connecting piece, which can be connected to a fuel supply line.
• the inlet 2 is provided with a hose connection piece.
• the outlet 3 may be formed equal to the inlet 2.
• the measuring sensor 1 can thus be used in the fuel supply or supply line as an intermediate piece.
• the measuring sensor 1 can be integrated in a bypass for the measurement or a main path of the fuel supply.
• FIG. 3 shows a further embodiment of a capacitive measuring sensor 12.
• the capacitive measuring sensor from FIG. 1 is provided with a housing 13 in which the evaluation electronics are already accommodated. Terminals 14 allow the contacting of the measuring sensor and transmit corresponding control signals. A lid 14 closes off the housing 13 against environmental influences.
• FIG. 4 shows a side view of a further embodiment of a capacitive measuring sensor 17.
• the capacitive measuring sensor 17 has a main body 9 as in the previous embodiments. While in the previous embodiments, the electrodes 6 are arranged parallel to the flow direction 4, in this embodiment, the electrodes 18 are arranged perpendicular to the flow direction 4. However, the electrodes 18 are formed equal to the electrodes 6 made of a conductive plastic. Further, the electrodes 18 are placed on recesses or inserted in windows.
• Fig. 5 shows another embodiment in which the geometric arrangement is varied from the previous embodiments.
• the measuring sensor 19 in turn has a base body 9 made of a plastic.
• the base body 9 together with two laterally arranged electrodes 20 forms a hollow body.
• the only openings to the hollow body are defined by the inlet 2 and the outlet 3.
• the inlet 2 and the outlet 3 are not arranged on opposite ends of the hollow body as in the previous embodiments, but on a same side of the hollow body.
• FIGS. 6 and 7 show a further embodiment of a main body 8 of a measuring probe in longitudinal section and a side view.
• a cross section in the region of the inlet 2 and the outlet 3 are preferably the same size.
• the cross sections may be circular for flanging hoses.
• the cross section of the main body 8 is increased at least in a direction perpendicular to the windows.
• the cross section in a transition region 30 between the windows and the inlet 2 or outlet 3 decreases continuously. This can favor a laminar flow of the fluid through the measuring sensor. Turbulences and gas inclusions, which could influence the electrical properties, can be avoided.
• the main body 8 can be injected as a piece around a first slider.
• the first slider is placed in area 5 of the windows.
• the first slider has beveled side surfaces which project into the cavity of the base body 8 and define its oblique transition region 30. In the region of the inlet 2 and the outlet 3 more rod-shaped slide may be present.
• a boundary line 31 is formed, which results from the sectional body of the first slider and the rod-shaped slides. After encapsulation of the slide bar-shaped slide are removed to the side (arrow 32). The first slider is pushed together (arrow 33) and removed through the window (arrow 34).
• the measuring probe 1 can also be used to determine the specific conductance of a liquid.
• the characteristic specific conductance enables determination of a liquid composition.
• a determination of the specific conductance and the dielectric constant can be carried out in parallel by applying an alternating voltage signal.
• An exemplary list of liquids that can be detected with the measuring sensor includes: gasoline, diesel, ethanol, methanol, rapeseed methyl ester, liquefied petroleum gas (LPG), urea water solution, and mixtures of the aforementioned liquids.
• a detection of gases is also possible at least by a capacitive measurement.

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• Chemical & Material Sciences (AREA)
• Health & Medical Sciences (AREA)
• Life Sciences & Earth Sciences (AREA)
• General Health & Medical Sciences (AREA)
• Immunology (AREA)
• Engineering & Computer Science (AREA)
• Analytical Chemistry (AREA)
• Biochemistry (AREA)
• Chemical Kinetics & Catalysis (AREA)
• General Physics & Mathematics (AREA)
• Physics & Mathematics (AREA)
• Pathology (AREA)
• Electrochemistry (AREA)
• General Chemical & Material Sciences (AREA)
• Oil, Petroleum & Natural Gas (AREA)
• Food Science & Technology (AREA)
• Medicinal Chemistry (AREA)
• Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

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• 2008
  • 2008-05-05 DE DE102008001545A patent/DE102008001545A1/de not_active Withdrawn
  • 2008-12-01 US US12/990,671 patent/US20110156726A1/en not_active Abandoned
  • 2008-12-01 CN CN2008801290409A patent/CN102016556A/zh active Pending
  • 2008-12-01 BR BRPI0822148-0A patent/BRPI0822148A2/pt not_active Application Discontinuation
  • 2008-12-01 WO PCT/EP2008/066522 patent/WO2009135545A1/de not_active Ceased
  • 2008-12-01 EP EP08874180A patent/EP2274604A1/de not_active Withdrawn

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