EP2280118B1 - Cylindre et utilisation d'un cylindre et procédé doté d'un cylindre destiné au traitement d'une bande en papier ou en carton - Google Patents
Cylindre et utilisation d'un cylindre et procédé doté d'un cylindre destiné au traitement d'une bande en papier ou en carton Download PDFInfo
- Publication number
- EP2280118B1 EP2280118B1 EP20100166589 EP10166589A EP2280118B1 EP 2280118 B1 EP2280118 B1 EP 2280118B1 EP 20100166589 EP20100166589 EP 20100166589 EP 10166589 A EP10166589 A EP 10166589A EP 2280118 B1 EP2280118 B1 EP 2280118B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sleeve
- roller
- pressure
- jacket
- pressure shoe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000000034 method Methods 0.000 title claims description 8
- 239000011111 cardboard Substances 0.000 title claims 3
- 239000000463 material Substances 0.000 claims description 16
- 230000002706 hydrostatic effect Effects 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 238000005461 lubrication Methods 0.000 claims description 7
- 239000011087 paperboard Substances 0.000 claims 2
- 239000011257 shell material Substances 0.000 description 11
- 239000004593 Epoxy Substances 0.000 description 6
- 239000010410 layer Substances 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 5
- 238000005452 bending Methods 0.000 description 3
- 238000003490 calendering Methods 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 102100040287 GTP cyclohydrolase 1 feedback regulatory protein Human genes 0.000 description 1
- 101710185324 GTP cyclohydrolase 1 feedback regulatory protein Proteins 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21G—CALENDERS; ACCESSORIES FOR PAPER-MAKING MACHINES
- D21G1/00—Calenders; Smoothing apparatus
- D21G1/02—Rolls; Their bearings
- D21G1/0206—Controlled deflection rolls
- D21G1/0213—Controlled deflection rolls with deflection compensation means acting between the roller shell and its supporting member
- D21G1/022—Controlled deflection rolls with deflection compensation means acting between the roller shell and its supporting member the means using fluid pressure
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/0209—Wet presses with extended press nip
- D21F3/0218—Shoe presses
Definitions
- the invention relates to a roller and the use of a roller for treating a paper or board web, with a fixed axis and a circumferential jacket, the at least one substantially axially extending in the roller, acting with a concave, hydrostatically lubricated contact surface against the jacket pressure shoe and a strip element arranged in front of it in the direction of rotation of the jacket which, with at least one support element, applies substantially radial forces against the jacket.
- the invention relates to a method for treating a paper or board web with said roll.
- rollers are in use which have a fixed axis. On this axis, at least one contact shoe is supported, which can be hydraulically pressed against a revolving pliable jacket. To avoid wear, the contact surface of the contact shoe, which acts against the jacket, hydrostatically lubricated. Hydrodynamic lubrication, as known from press rolls, is no longer sufficient at the higher pressures in the calender. In general, the jacket is therefore hydrostatically pressed against a counter-roller, which is usually heated. Between the jacket and the counter roll, a running paper or board web is subjected to pressure and temperature and thus satined.
- the contact surface of the pressure shoe is often concave on the jacket and adapted to the contour of the counter roll.
- Such a roll is marketed by the applicant under the name NipcoFlex roll.
- a similarly constructed roll is used as a press roll for dewatering a paper or board web. Due to the low pressure forces a hydrostatic lubrication is not necessary.
- the press roll also has a pliable jacket made of a material with an E-modulus of less than 1000 MPa. In general, a fabric (wire, felt) runs with the web through the nip to absorb the moisture. Exemplary here is the DE 196 15 654 A1 called, in which the jacket runs in a preferably convex portion of the Anpressschuhs on this.
- Such a press roll for dewatering which has in the circumferential direction of the jacket in front of the concave-shaped pressure shoe, a jacket-supporting strip element.
- the strip member serves to run the jacket at an angle in the nip, which ensures a hydrodynamic lubrication on the pressure shoe.
- the DE 69524160T2 EP-A-0698684 discloses such a shell (reference numeral 11) with the main component epoxy, which, as clearly seen, but its convex Retains shape during the course of treatment.
- the jacket of the counter-roller (reference numeral 31), however, is made of a softer material and can be concavely deformed. Accordingly, the epoxy jacket does not have to endure any higher pressures than the pliable jacket of the illustrated shoe roll.
- the nip would not be longer than 25 mm for paper roll diameters (greater than or equal to 600 mm).
- the hydrostatic lubricating film would most likely tear off.
- the roller according to the invention in that the strip element is pressed against the jacket so that the jacket runs tangentially on the concave, hydrostatically lubricated contact surface acting against the jacket contact shoe and rests against the counter roll, so that the loads on the Sheath in the inlet area of the pressure shoe not more than 10% larger than in the contact shoe center and the sheath material has an average modulus of elasticity above 4000 MPa.
- the convex and concave radii of curvature of the jacket are, in absolute terms, not less than 50% of the radius of curvature which the jacket has in the unloaded state.
- the jacket is still deformed as before. But it holds the deformation in limits, in which the total burden of Mantels is as small as possible.
- the mantle is deformed outwards (convexly) beyond only part of its circumference radially beyond the cylindrical shape which it occupies in the unloaded state. In another part, it is deformed radially inwards (concave).
- the compressive and tensile loads are then distributed so evenly that the load overall remains relatively low. However, the burden can not be completely eliminated.
- a maximum deformation of the jacket radially outward corresponds to a maximum deformation radially inwards.
- the maximum deformation is the smallest radius of curvature that the jacket has. This smallest radius of curvature is the same in the convex shape as in the concave shape. This achieves a deformation equilibrium in which the load on the rotating jacket is relatively low.
- the jacket is made up of at least three layers.
- a jacket with a running layer for example made of epoxy or metal
- a reinforced intermediate layer for example made of epoxy or metal
- a functional layer for example, epoxy, epoxy, and a functional layer (Epoxy), which exerts pressure on the paper or board web, is particularly durable.
- the jacket consists at least partly of metal.
- a metal shell is composed in this case of a flexible sheet metal. Like the plastic sheath, it is sealed to end plates at the ends of the roller.
- a metal shell has positive properties in the treatment of various types of paper and board because it can be cooled or heated. In addition, it may be longer lasting and must be reground less frequently.
- the strip element also has a hydrostatic lubrication. As a result, the wear of the shell is reduced.
- hydrostatic pressure pockets may be provided on the surfaces facing the jacket, which are supplied with lubricant radially from further inside the roller.
- the roller comprises a second strip element arranged in the direction of rotation of the jacket behind the contact shoe.
- the object of the invention is achieved in that the strip element is pressed against the jacket with such high pressure that the jacket, which has a jacket material with an modulus of elasticity above 4000 MPa, tangentially to the concave, hydrostatically lubricated contact surface of the acting against the jacket pressure shoe runs and abuts against the counter roll, so that the loads on the jacket in the inlet region of the pressure shoe maximum 10% greater than in the middle area of the contact shoe.
- a simple measure can be taken to ensure that a jacket with a jacket material whose modulus of elasticity is above 4000 MPa can come into contact with a counter-roller at a significantly higher pressure than can be achieved without the adjustment of the strip element let alone be done with a jacket whose shell material has an E-modulus below 1000 MPa.
- the loads in the input and in the center of the contact shoe are of course considered in the circumferential direction.
- the strip element is subjected to pressure via a plurality of axially distributed support elements.
- this offers the possibility of a uniform and relatively large force application, for example via pressure cylinders, on the strip element.
- pressure cylinders for example, to press an epoxy coat to the outside, large forces are required compared to coats of presses or wide-nip calenders.
- the object of the invention is achieved in that the roller, which has a jacket material with an E-modulus above 4000 MPa, is used in a calender for calendering.
- a calender In contrast to a press, a calender is designed to be able to exert a high pressure on the web, in particular for high-quality papers, and thus to smooth the web accordingly. When Satinage but also the gloss of the web is increased. Both contribute to the later printability.
- the surface roughness of the shell of the roll is below a Ra value of 0.3 ⁇ m. In this way, not only the web page, which rests against the smooth and heated counter roll, smoothed, but there are sufficiently good smoothness results also on the web side, which rests on the roll side.
- a roller 1 is disclosed, which is installed in a calender 21.
- the shell 5 of the roller forms outside a contact surface with the outer periphery of a heated counter-roller 2.
- a paper web is subjected to pressure and temperature during operation and smoothed in this way.
- the jacket 5 is fastened at its ends in a manner not shown, the expert but known manner to one end washer lubricant seal. It can be made of a composite of several layers of plastic Arm michsgeweben or alternatively consist of metal in at least one layer. Both types of material can also be combined. In any case, the average modulus of elasticity of the sheath material should be greater than 4000 MPa.
- a pressure shoe 6 with a concave curved contact surface 7 exerts a force on the jacket 5 in the direction of counter-roller 2.
- a pressure is built up on a piston 12.
- the cylinder 8 is supplied with pressure medium, which is also lubricant at the same time.
- pressure medium which is also lubricant at the same time.
- the contact shoe may well be connected to a plurality of pistons 12. The lubricant generates when passing from the pressure pocket 9 on the entire pressure surface 7, a sliding pad to the jacket 5. A material wear both from the pressure surface 7 and the jacket 5 is largely avoided.
- a strip element 13 is arranged in the roller. Here, the direction of rotation 22 of the shell 5 is observed. Also, this strip element is pressed as the pressure shoe via a support member 15 which is formed for example from a piston-cylinder unit, radially against the mantle. Likewise, a hydrostatic lubrication 20 may also be provided here. A second, possibly identical strip element 14 may be arranged behind the contact shoe.
- the pressure surface 7 of the pressure shoe has an inlet region 16 and a central region 17.
- FIG. 2 shows the difference of the pressure curve above the pressure surface 7 on the jacket 5 in a comparison with and without strip element.
- Curve A shows the compressive stress (p) over the pressure surface (length b) when the strip member 13 and the second strip member 14 exert no pressure on the jacket. It can be seen especially in the inlet area a particularly high voltage peak. The sheath material would be damaged in a relatively short time.
- Curve B shows the voltage curve when using the strip element with an optimally adjusted contact force. The use of the strip element causes the jacket to be brought tangentially to the concave contact surface, so that it does not have to "tip over" the edge of the inlet region 16 and abuts the counter-roller 2. The voltage curve remains almost straight after its rise and at the same level until it drops again at the end of the contact surface (b). The jacket 5 is thus claimed much less, although it is from the pressure level ago, about 15 N / mm 2 .
- the contact force is then optimally adjusted when the jacket 5 is brought tangentially to the concave pressure surface 7 of the Anpressschuhs 6 and additionally the convex and concave radii of curvature 18 of the jacket 5 in operation absolutely considered not less than 50% of the radius of curvature 19, the coat in the unloaded condition.
- the radius of curvature 19 of the unloaded roller is substantially equal over the entire circumference and defines a circle.
- the kugradungsradium 18 is due to the pressure of the contact shoe and the strip elements anywhere on the circumference of the shell differently.
- the smallest radius of curvature 18, namely between the strip element 13 and the pressure shoe 6, is 435 mm.
- the jacket 5 is subjected to particularly little stress when a maximum deformation of the jacket 5 radially outward of a maximum deformation radially corresponds to the inside.
- the surface roughness of the shell 5 of the roll 1 should be below a Ra value of 0.3 ⁇ m.
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Paper (AREA)
Claims (12)
- Cylindre pour le traitement d'une bande de papier ou de carton (3), comprenant un axe fixe (4) et une enveloppe en mouvement périphérique (5), qui comprend au moins un sabot de pressage (6) s'étendant essentiellement dans la direction axiale du cylindre (1), agissant contre l'enveloppe (5), avec une surface de pression concave (7), à lubrification hydrostatique, et un élément de puissance (13) disposé avant celui-ci dans la direction périphérique (22) de l'enveloppe (5), lequel applique, avec au moins un élément de support (15), des forces essentiellement radiales contre l'enveloppe (5), caractérisé en ce que l'élément de puissance (13) peut être pressé contre l'enveloppe de telle sorte que l'enveloppe (5) roule tangentiellement sur la surface de pression concave (7), à lubrification hydrostatique, du sabot de pressage (6) agissant contre l'enveloppe (5) et s'applique contre un cylindre conjugué (2), de telle sorte que les sollicitations appliquées à l'enveloppe (5) dans la région d'entrée (16) du sabot de pressage (6) soient au maximum de 10 % supérieures à celles au centre du sabot de pressage (17), et le matériau de l'enveloppe présente un module d'élasticité moyen au-dessus de 4000 MPa.
- Cylindre selon la revendication 1, caractérisé en ce que l'élément de puissance (13) peut être pressé contre l'enveloppe (5) de telle sorte que les rayons de courbure convexes et concaves (18) de l'enveloppe (5), considérés sous forme absolue pendant le fonctionnement, ne soient pas inférieurs à 50 % du rayon de courbure (19) de l'enveloppe dans l'état non sollicité.
- Cylindre selon la revendication 1 ou 2, caractérisé en ce qu'une déformation maximale de l'enveloppe (5) radialement vers l'extérieur correspond à une déformation maximale radialement vers l'intérieur.
- Cylindre selon l'une quelconque des revendications 1 à 3, caractérisé en ce que l'enveloppe (5) est constituée d'au moins trois couches.
- Cylindre selon l'une quelconque des revendications 1 à 3, caractérisé en ce que l'enveloppe se compose au moins en partie de métal.
- Cylindre selon l'une quelconque des revendications 1 à 5, caractérisé en ce que l'élément de puissance (13) présente aussi une lubrification hydrostatique (20).
- Cylindre selon l'une quelconque des revendications 1 à 6, caractérisé en ce qu'il comprend un deuxième élément de puissance (14) disposé derrière le sabot de pressage dans la direction périphérique de l'enveloppe.
- Procédé de traitement d'une bande de papier ou de carton (3) avec un cylindre (1) comprenant un axe fixe (4) et une enveloppe en mouvement périphérique (5), qui comprend au moins un sabot de pressage (6) s'étendant essentiellement dans la direction axiale du cylindre, agissant contre l'enveloppe, avec une surface de pression concave (7), à lubrification hydrostatique, et un élément de puissance (13) disposé avant celui-ci dans la direction périphérique (22) de l'enveloppe (5), lequel applique, avec au moins un élément de support (15), des forces essentiellement radiales contre l'enveloppe (5), caractérisé en ce que l'élément de puissance (13) est pressé contre l'enveloppe (5) avec une telle puissance que l'enveloppe (5), qui présente un matériau d'enveloppe ayant un module d'élasticité supérieur à 4000 MPa, roule tangentiellement sur la surface de pression concave (7), à lubrification hydrostatique, du sabot de pressage (6) agissant contre l'enveloppe (5) et s'applique contre un cylindre conjugué (2), de telle sorte que les sollicitations appliquées à l'enveloppe (5) dans la région d'entrée (16) du sabot de pressage soient au maximum de 10 % supérieures à celles dans la région centrale du sabot de pressage (17).
- Procédé selon la revendication 8, caractérisé en ce que l'élément de puissance (13) est pressé pendant le fonctionnement contre l'enveloppe (5) de telle sorte que les rayons de courbure convexes et concaves (18) de l'enveloppe (5), considérés sous forme absolue pendant le fonctionnement, ne soient pas inférieurs à 50 % du rayon de courbure (19) de l'enveloppe (5) dans l'état non sollicité.
- Procédé selon la revendication 8 ou 9, caractérisé en ce que l'élément de puissance (13) est sollicité par pression par le biais de plusieurs éléments de support répartis axialement (15).
- Utilisation d'un cylindre (1) selon la revendication 1 dans une calandre de satinage.
- Utilisation d'un cylindre selon la revendication 11, caractérisée en ce que la rugosité de surface de l'enveloppe (5) du cylindre (1) est inférieure à une valeur Ra de 0,3 µm.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200910028039 DE102009028039A1 (de) | 2009-07-27 | 2009-07-27 | Walze und Verwendung einer Walze und Verfahren mit einer Walze zur Behandlung einer Papier- oder Kartonbahn |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2280118A1 EP2280118A1 (fr) | 2011-02-02 |
| EP2280118B1 true EP2280118B1 (fr) | 2013-08-14 |
Family
ID=42635110
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20100166589 Not-in-force EP2280118B1 (fr) | 2009-07-27 | 2010-06-21 | Cylindre et utilisation d'un cylindre et procédé doté d'un cylindre destiné au traitement d'une bande en papier ou en carton |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2280118B1 (fr) |
| DE (1) | DE102009028039A1 (fr) |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4415645A1 (de) | 1994-05-04 | 1995-11-09 | Voith Sulzer Papiermasch Gmbh | Walze für eine Papiermaschine |
| FI100264B (fi) | 1994-08-04 | 1997-10-31 | Valmet Corp | Kenkäkuormitettu taipumakompensoitu tela |
| DE19615654A1 (de) * | 1996-04-19 | 1997-10-23 | Voith Sulzer Papiermasch Gmbh | Pressenanordnung |
-
2009
- 2009-07-27 DE DE200910028039 patent/DE102009028039A1/de not_active Withdrawn
-
2010
- 2010-06-21 EP EP20100166589 patent/EP2280118B1/fr not_active Not-in-force
Also Published As
| Publication number | Publication date |
|---|---|
| EP2280118A1 (fr) | 2011-02-02 |
| DE102009028039A1 (de) | 2011-02-03 |
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