EP2292862A2 - Méthode pour la fabrication d'un élément de paroi avec des conduits d'installation, un coffrage vertical et un élément de paroi - Google Patents

Méthode pour la fabrication d'un élément de paroi avec des conduits d'installation, un coffrage vertical et un élément de paroi Download PDF

Info

Publication number
EP2292862A2
EP2292862A2 EP10397512A EP10397512A EP2292862A2 EP 2292862 A2 EP2292862 A2 EP 2292862A2 EP 10397512 A EP10397512 A EP 10397512A EP 10397512 A EP10397512 A EP 10397512A EP 2292862 A2 EP2292862 A2 EP 2292862A2
Authority
EP
European Patent Office
Prior art keywords
wall
conduit section
wall element
conduit
vertical mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10397512A
Other languages
German (de)
English (en)
Other versions
EP2292862B1 (fr
EP2292862A3 (fr
Inventor
Heikki Kankkunen
Harri Bergholm
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Consolis Technology Oy AB
Original Assignee
Consolis Technology Oy AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from FI20090297U external-priority patent/FI8586U1/fi
Application filed by Consolis Technology Oy AB filed Critical Consolis Technology Oy AB
Publication of EP2292862A2 publication Critical patent/EP2292862A2/fr
Publication of EP2292862A3 publication Critical patent/EP2292862A3/fr
Application granted granted Critical
Publication of EP2292862B1 publication Critical patent/EP2292862B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0025—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects with installation or service material, e.g. tubes for electricity or water
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056—Means for inserting the elements into the mould or supporting them in the mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/04—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling

Definitions

  • the invention relates to the field of prefabricated concrete building elements. Particularly, the invention relates to a method of making a wall element including a conduit, to a vertical mold used in the fabrication process and to the wall element itself.
  • Conduits of contemporary apartment buildings are quite often made of concrete elements. In one solution this is done by casting large conduits with one hollow. Inside this hollow, required electric cables, water pipes, air condition ducts, sanitation pipes and other necessary plumbing and cables are installed. In this case, all of the pipes must be separately insulated against fire and noise. In addition, this kind of prior art conduit element requires fire insulation breaks to be cast at the distinct floor levels, whereby the space between pipes is sealed by concrete cast.
  • element is the Elpo type conduit design made by Elpotek Oy, in which separate hollows have been provided for each pipe type, like water, heat and sanitation pipes, air condition ducts as well as for electric and telecommunication cables, according to the dimensions of the each pipe type.
  • branching is provided at desired levels and locations.
  • a conduit element is formed as part of a prefabricated, supporting concrete wall element.
  • a wall element including a conduit is produced using a vertical mold. With the aid of laterally movable fill molds it is easy to change the position and the width of the conduit section within the wall element.
  • a conduit section as advantageously as possible as part of the wall element, and it is possible to minimize the volume of the conduit element.
  • the solution according to the invention at least partly eliminates seaming and other joints required for prior art conduit elements in building walls, which accelerates and facilitates the building process.
  • a load-carrying structure according to the invention makes it possible to use the wall element and especially its conduit section for supporting deck slabs.
  • the wall element including a conduit is made using a vertical mold, which vertical mold consists of walls limiting the casting space.
  • a vertical mold which vertical mold consists of walls limiting the casting space.
  • Onto a bottom part of the space limited by a front wall, end walls and the bottom part are placed elements for positioning conduits in the conduit section, and at least one conduit in conduit section is placed into position.
  • At least one movable fill mold is placed into the void between the casting area of the wall part face and at least one side wall of the conduit section.
  • a movable back wall is installed against the conduit section and the mounted fill mold or molds. The front wall and the back wall are locked to each other. The upper parts of the conduit section conduits are locked into place and the casting of the wall element is carried out.
  • the invention also comprises a vertical mold for producing a wall element including a conduit, which vertical mold comprises walls limiting a casting space.
  • the vertical mold includes at least one fill mold, which is laterally movable.
  • the invention is directed to a wall element, which is a prefabricated concrete element and which wall element comprises a supporting wall part.
  • the wall element comprises a fixed conduit section, inside which at least one conduit is formed, the thickness of said conduit section being larger than the thickness of the wall part of the wall element.
  • the method according to the invention is characterized by what is stated in the characterizing part of claim 1
  • the vertical mold according to the invention is characterized by what is stated in the characterizing part of claim 7
  • the wall element according to the invention is characterized by what is stated in the characterizing part of claim 11.
  • FIG 1 a vertical mold and inside it a wall element provided with a conduit.
  • the vertical mold comprises front wall 1, back wall 2, end walls 3 and 4, bottom part 5 ( Figure 2 ) and laterally movable fill mold 6.
  • figure 1 shows locking element 7 and fastening members 8.
  • the wall element comprises wall part 9 and conduit section 10, which includes at least one conduit 11.
  • Conduit section 10 of the wall element can be formed as a supporting or a non-supporting structure, but wall part 9 is always formed as a supporting structure. According to the invention, the height of the wall element is substantially equivalent to the storey height of the building.
  • Figure 4A shows one wall element according to the invention in side view and figure 4B presents the same wall element in cross section view.
  • the prefabricated concrete wall element shown in figure 4A and 4B comprises supporting wall part 9, as well as conduit section 10 which is an integral part of the wall element.
  • end walls 3, 4 and bottom part 5 are positioned in the vertical mold.
  • members determining the position of conduit section 10 conduits 11. These members prevent the lower ends of conduits 11 from shifting inside the vertical mold during casting.
  • the members are cores, which are mounted with the aid of a template panel to bottom part 5 by screwing, welding, magnetic attachment or any other method.
  • At least one conduit section 10 conduit 11 is placed into position engaging the cores attached to bottom part 5 by threading through the template panel.
  • Cores 11 are, for example, metal and/or plastic pipes and preferably they remain as part of the final wall element.
  • the thickness of the wall element conduit section 10 is larger than that of wall part 9, which is due to regulations applying to conduits 11 formed into conduit section 10, such as minimum diameters of air conditioning ducts and sanitation pipes, fire and noise insulation requirements for wall surfaces formed on conduits 11, as well as provisions relating to the carrying capacity of the wall.
  • the thickness of conduit section 10 is preferably 350 mm and the thickness of wall part 9 is preferably 200 mm.
  • conduit section 10 is 150 mm thicker than wall part 9, and consequently movable fill mold 6 is placed into the void between the casting area of the wall part face and at least one side wall of conduit section 10. Fill mold 6 acts as a counter mold to the casting area of the wall part face and the other edge of conduit section 10.
  • Movable back wall 2 is installed against the conduit section 10 and the mounted fill mold 6 or molds 6, acting as a counter mold for the cast of the conduit section 10 wall.
  • Front wall 1 and back wall 2 are locked to each other using locking elements 7 at the corners.
  • Locking element 7 is preferably designed as shown in figures 1-3 , where perforated fasteners are attached to the corners of front wall 1 and back wall 2.
  • a steel bolt is inserted through the aligning holes of the front wall 1 and back wall 2 fastening parts, and at the other end of the fastening part is screwed a nut that tightens and closes the mold interspace, defining its final position.
  • fastening member 8 is a template panel.
  • the wall element is preferably cast by using self-compacting concrete.
  • the extension of self-compacting concrete is for example 400-800 mm.
  • the wall element can also be cast by using conventional, vibration-compacted concrete.
  • conduit section 10 can be changed according to the desired shape, size and number of wall element conduits 11.
  • Conduit section 10 can be located abutting wall element end wall 3 or 4, whereby only one fill mold 6 is required.
  • the thick part of wall element conduit section 10 can be formed to extend outside the level determined by both the wall surfaces of wall part 9, as shown in figure 5 .
  • Conduit section 10 can be freely formed to facilitate the effective design of the building interior.
  • conduits 11 of wall element conduit section 10 through which the space limited by conduit 11 can be reached from the wall surface of wall element conduit section 10.
  • These lead-throughs 12 and 13 can advantageously be made throughout the entire height of wall element conduit section 10, and because of the load-carrying structure of the wall element, for example toilet seats etc. can be mounted directly to the surface of wall element conduit section 10.
  • control hatches as desired into conduit section 10 at the conduits 11, for example for checking pressurized water pipes.
  • lead-throughs 13 are preferably formed at the bottom region of conduits 11, through which lead-throughs 13 it is convenient to carry out the necessary connections to attach stacked conduit section 10 conduits 11 to each other. With the aid of these lead-throughs 13, installation of the wall elements according to the invention is essentially faster and easier comparing to conventional solutions, and tight seals between stacked wall element conduits 11 can be ensured.
  • a laterally movable fill mold for making a wall element including a conduit, which mold allows variability of the location and the width of a conduit section. This speeds up production of different wall elements at the factory and reduces costs.
  • a wall element which comprises a load-bearing wall part and a conduit section as one entity, and as a result there is no need for seaming at the construction site as with conventional wall elements. This enhances and facilitates construction and makes the wall structure tighter.
  • the wall elements according to the invention it is possible to select the distribution of seams as sparse as possible, increasing construction efficiency and the tightness of the wall structure.
  • the wall elements according to the invention can be used in all building walls, like in partition walls or as an inner core of the outer wall.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Electromagnetism (AREA)
  • Physics & Mathematics (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Moulds, Cores, Or Mandrels (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
EP20100397512 2009-08-18 2010-08-16 Méthode pour la fabrication d'un élément de paroi avec des conduits d'installation, un coffrage vertical et un élément de paroi Not-in-force EP2292862B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI20090297U FI8586U1 (fi) 2009-08-18 2009-08-18 Seinäelementti
FI20105204A FI126235B (fi) 2009-08-18 2010-03-03 Menetelmä hormiosalla varustetun seinäelementin valmistamiseksi sekä pystymuotti

Publications (3)

Publication Number Publication Date
EP2292862A2 true EP2292862A2 (fr) 2011-03-09
EP2292862A3 EP2292862A3 (fr) 2013-12-11
EP2292862B1 EP2292862B1 (fr) 2015-05-06

Family

ID=43027618

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20100397512 Not-in-force EP2292862B1 (fr) 2009-08-18 2010-08-16 Méthode pour la fabrication d'un élément de paroi avec des conduits d'installation, un coffrage vertical et un élément de paroi

Country Status (3)

Country Link
EP (1) EP2292862B1 (fr)
DK (1) DK2292862T3 (fr)
FI (1) FI126235B (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2609437A (en) * 2021-07-30 2023-02-08 The Poured Project Ltd A mouldable, heatable item
GB2616394A (en) * 2021-07-30 2023-09-06 The Poured Project Ltd A mouldable, heatable item

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111185997A (zh) * 2020-01-15 2020-05-22 北京市燕通建筑构件有限公司 一种装配式混凝土构件顶升免振立模成型工艺

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3690609A (en) * 1970-06-16 1972-09-12 Bellon Plumbing Co Inc Pipe bracket
CH577085A5 (fr) * 1973-11-15 1976-06-30 Vogt Werner
DE4029234A1 (de) * 1990-09-14 1992-03-19 Emil Grumbach Nass-raumzelle mit 6-eck-grundflaeche links und rechts verwendbar
US20060284025A1 (en) * 2005-06-01 2006-12-21 Foshay Electric Co., Inc. Conduit spacer

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2609437A (en) * 2021-07-30 2023-02-08 The Poured Project Ltd A mouldable, heatable item
GB2609437B (en) * 2021-07-30 2023-07-26 The Poured Project Ltd A moulded, heatable item
GB2616394A (en) * 2021-07-30 2023-09-06 The Poured Project Ltd A mouldable, heatable item
GB2616394B (en) * 2021-07-30 2024-11-06 The Poured Project Ltd A moulded, heatable item

Also Published As

Publication number Publication date
EP2292862B1 (fr) 2015-05-06
FI20105204L (fi) 2011-02-19
EP2292862A3 (fr) 2013-12-11
DK2292862T3 (en) 2015-07-27
FI126235B (fi) 2016-08-31
FI20105204A0 (fi) 2010-03-03

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