EP2467665B1 - Échangeur de chaleur - Google Patents
Échangeur de chaleur Download PDFInfo
- Publication number
- EP2467665B1 EP2467665B1 EP10740630.8A EP10740630A EP2467665B1 EP 2467665 B1 EP2467665 B1 EP 2467665B1 EP 10740630 A EP10740630 A EP 10740630A EP 2467665 B1 EP2467665 B1 EP 2467665B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- base
- cover
- longitudinal direction
- peened
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0219—Arrangements for sealing end plates into casing or header box; Header box sub-elements
- F28F9/0224—Header boxes formed by sealing end plates into covers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2275/00—Fastening; Joining
- F28F2275/12—Fastening; Joining by methods involving deformation of the elements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
- Y10T29/49389—Header or manifold making
Definitions
- the invention relates to a heat exchanger, in particular gas cooler, with at least one longitudinally extending collecting box, which comprises a bottom and a lid and at least two substantially circular in cross-section longitudinal channels, by at least one of the bottom and / or cover formed from the longitudinal partition from each other at least partially spaced, wherein the bottom of at least one of its longitudinally extending edge regions has a board, with which the bottom overlaps a longitudinally extending edge region of the lid outside or wherein the lid has at least one of its longitudinally extending edge regions a shelf, with the lid overlaps a longitudinally extending edge region of the bottom on the outside.
- WO 2004/088234 A2 a generic heat exchanger is known in which the board is formed by a continuous tab.
- the board is bent or folded after applying the lid to the ground to set both parts together prior to a soldering process.
- this requires a high material requirement and high forces for bending or folding, wherein the joining forces that prevail after bending or folding between the bottom and lid, due to elastic deformation of the board are low.
- the JP 2008 089188 A discloses a heat exchanger with collecting box with bottom and lid, in which the shelves of the bottom are bent over the entire length. Also reveals the DE 10 2006 057 585 A1 such a design.
- the present invention has for its object to provide a heat exchanger, which builds simple and expedient in a safe joining and is inexpensive to produce.
- the object is achieved by a heat exchanger according to the invention according to claim 1.
- the respective board in the longitudinal direction on a variety of caulking, by which it is deformed in the region of each caulking in the direction of the collection box center and determines the bottom and the lid against each other.
- the lid and the base are embossed from a sheet-metal blank and each have in cross section essentially a w-shape or ⁇ -shape. Due to this shape, the bottom and lid touch in their outer areas and in their centers, whereby the longitudinal partition wall is formed.
- the two shelves are formed so that they are parallel to each other in the areas where they have no caulking. It is particularly advantageous that a powerful joining of lid and bottom is achieved with low material usage by the large number of caulking.
- the plurality of caulking is arranged symmetrically with respect to the collection box center.
- the combination of cover and bottom has a symmetrical force curve, which increases the quality of the joint.
- two adjacently adjacent caulkings have the same or different widths.
- the longitudinally arranged caulking have the same or different distance from each other. In areas of the collecting tank, where due to the expected load, a greater addition of the header tank is required, this can be easily ensured by increasing the width of the caulking or by the number of caulking within the relevant area.
- the geometry of the individual caulking is basically arbitrary. Shares, angled or round versions are possible.
- a single caulking has a width of 0.5-6 mm, in particular 0.75-5 mm, in particular 1-4 mm. As a result, a punctual caulking is achieved, whereby the force required for producing the caulking is reduced.
- a plurality of caulkings form a receptacle for at least one connecting piece, in particular flange or holder.
- the fitting is clamped by the caulking.
- the bottom and the lid are soldered together.
- the heat exchanger can withstand high pressures and be used, for example, in a CO2 refrigerant circuit.
- the heat exchanger has a plurality of heat transfer surface forming flat tubes, wherein the flat tubes tube ends and the bottom of the number of flat tubes has corresponding openings for receiving the pipe ends.
- the shelves of the floor are higher than the outer edge of the lid or the rims of the lid higher than the outer edge of the floor.
- the shelves of the floor engage behind the lid in the region of a caulking or the edges of the lid the bottom in the caulking area.
- an embodiment of the invention is preferred in which the caulking in the corner regions form a positioning device in the longitudinal direction of the collecting box.
- the figures show an assembly of a total provided with the reference numeral 2 heat exchanger, in particular gas cooler.
- the heat exchanger 2 comprises a collection box 6 which is extended in a longitudinal direction 4 and which is formed from a base 8 and a cover 10.
- Base 8 and cover 10 are stamped from a sheet metal blank and have a w- or ⁇ -shaped cross-section.
- the bottom 8 and the lid 10 touch each other in their edge regions 12 and in their centers and form there at least an almost closed longitudinal partition wall 14 for longitudinally extending longitudinal channels 4 16 (FIG. FIGS. 4 and 5 ).
- the bottom 8 at its longitudinally 4 extending edge regions 12, a shelf 18 which engages over the lid 10 outside.
- the board 18 on a plurality of caulking 20, where the board 18 of the bottom 8 is deformed towards the center of the collecting tank 6 and the lid 10 is applied, whereby the lid 10 and the bottom 8 are fixed against each other.
- FIGS. 1, 2 and 3 show the collection box 6 from different views.
- the ribs 18 are parallel to each other and are higher than the outer edge 22 of the lid 10.
- the caulking 20 bear against the outer edge 22 of the lid 10 so that the bottom 8 engages behind the lid 10 in the caulking 20 perpendicular to the longitudinal direction 4 ,
- the caulking 20 are arranged symmetrically to the center of the collecting tank 6 and have substantially the same width.
- the caulking 20 have a geometry that has predominantly straight and angled portions.
- a connecting piece 24 is connected to the collecting box 6 via a receptacle 26 formed by one of the caulking 20.
- the distance between two adjacent in the longitudinal direction 4 caulking 20 is less than in areas where no connection piece 24 is received.
- the bottom 8 and the lid 10 are punched from a sheet metal blank and are w- or ⁇ -shaped embossed. To join both parts of the lid 10 is disposed within the bottom 8 and overlapped by this at its edge regions 12 from the outside by the shelves 18. Lid 10 and bottom 8 each touch in their middle and thereby form the longitudinal partition wall 14, 16 spaced the two longitudinal channels from each other. When introducing the caulking 20 in the board 18, bottom 8 and lid 10 are pressed together and put together.
- the shelf 18 of the bottom 8 is higher than the outer edge 22 of the lid 10 and extends in the areas where there is no caulking 20 parallel to the opposite board 18. In this way, the caulking 20 engages behind the lid 10 and presses it against the ground 8.
- FIG. 5 shows a section along the line II-II according to FIG. 3 in which at the height of a trained as a receptacle 26 caulking 20 a connector 24 is arranged.
- the connecting piece 24 rests on the one hand on the outer edge 22 of the lid 10 and is laterally clamped by the caulking 20 so that it is fixed to the collecting box 6.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Details Of Heat-Exchange And Heat-Transfer (AREA)
Claims (10)
- Echangeur de chaleur (2), en particulier refroidisseur de gaz, comprenant au moins un bac collecteur (6) s'étendant dans une direction longitudinale (4), bac collecteur qui comprend un fond (8) et un couvercle (10), où le fond (8), sur deux de ses zones de bordure (12) s'étendant dans la direction longitudinale (4), présente à chaque fois un bord (18) avec lequel le fond (8) chevauche extérieurement les deux zones de bordure (12) du couvercle (10), qui s'étendent dans la direction longitudinale (4), ou bien où le couvercle (10), sur deux de ses zones de bordure (12) s'étendant dans la direction longitudinale (4), présente un bord (18) avec lequel le couvercle (10) chevauche extérieurement les deux zones de bordure du fond (8), qui s'étendent dans la direction longitudinale (4), où les bords (18) du fond (8) sont plus hauts que le bord extérieur du couvercle (10), ou bien les bords (18) du couvercle (10) sont plus hauts que le bord extérieur (22) du fond (8), où les bords s'étendent parallèlement entre eux et où le bord respectif (18) présente, dans la direction longitudinale (4), une multiplicité de matages (20) espacés les uns des autres, matages par lesquels ledit bord respectif est déformé dans la zone de chaque matage individuel (20) en direction du milieu du bac collecteur, et le fond (8) et le couvercle (10) sont fixés l'un contre l'autre, où plusieurs matages (20) forment un logement (26) pour au moins une pièce d'assemblage (24), en particulier une bride ou une fixation, et la pièce d'assemblage est serrée par les matages.
- Echangeur de chaleur (2) selon la revendication 1, caractérisé en ce que la multiplicité de matages (20) est disposée de façon symétrique par rapport au milieu du bac collecteur.
- Echangeur de chaleur (2) selon l'une des revendications 1 ou 2, caractérisé en ce que deux matages adjacents (20) dans la direction longitudinale (4) présentent des largeurs identiques ou qui diffèrent l'une de l'autre.
- Echangeur de chaleur (2) selon l'une quelconque des revendications 1 à 3, caractérisé en ce qu'un matage individuel (20) présente une largeur de 0,5 mm - 6 mm, en particulier de 0,75 mm - 5 mm, en particulier de 1 mm - 4 mm.
- Echangeur de chaleur (2) selon l'une quelconque des revendications 1 à 4, caractérisé en ce que les matages (20) disposés dans la direction longitudinale (4) présentent un espacement identique ou des espacements qui diffèrent les uns des autres.
- Echangeur de chaleur (2) selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le fond (8) et le couvercle (10) sont assemblés l'un à l'autre par brasage.
- Echangeur de chaleur (2) selon l'une quelconque des revendications 1 à 6, caractérisé en ce que l'échangeur de chaleur (2) présente une multiplicité de tubes plats formant une surface de transmission de chaleur, où les tubes plats présentent des extrémités tubulaires et le fond (8) présente des ouvertures (28) servant au logement des extrémités tubulaires et correspondant à la quantité de tubes plats.
- Echangeur de chaleur (2) selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la hauteur des bords (18) du fond (8), situés au-dessus du bord extérieur (22) du couvercle (10), ou bien la hauteur des bords (18) du couvercle (10), situés au-dessus du bord extérieur du fond (8), est de 0,5 mm - 4 mm, en particulier de 0,75 mm - 3 mm, en particulier de 1 mm - 2,5 mm, en particulier de 1 mm - 1,5 mm.
- Echangeur de chaleur (2) selon l'une quelconque des revendications 1 à 8, caractérisé en ce que les matages (20) forment, dans les zones angulaires, un dispositif de positionnement pour le bac collecteur (6), dans la direction longitudinale (4).
- Echangeur de chaleur selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il est prévu au moins deux conduits longitudinaux (16) ayant en section une forme pratiquement circulaire, conduits longitudinaux qui sont espacés l'un de l' autre, au moins partiellement par au moins une paroi de séparation longitudinale (14) formée par le fond (8) et / ou par le couvercle (10).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102009038297A DE102009038297A1 (de) | 2009-08-21 | 2009-08-21 | Wärmeübertrager |
| PCT/EP2010/061365 WO2011020702A1 (fr) | 2009-08-21 | 2010-08-04 | Échangeur de chaleur |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2467665A1 EP2467665A1 (fr) | 2012-06-27 |
| EP2467665B1 true EP2467665B1 (fr) | 2015-10-14 |
Family
ID=43088382
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10740630.8A Not-in-force EP2467665B1 (fr) | 2009-08-21 | 2010-08-04 | Échangeur de chaleur |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US8985193B2 (fr) |
| EP (1) | EP2467665B1 (fr) |
| DE (1) | DE102009038297A1 (fr) |
| WO (1) | WO2011020702A1 (fr) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2975764B1 (fr) | 2011-05-26 | 2013-07-12 | Valeo Systemes Thermiques | Boite collectrice, echangeur de chaleur comprenant ladite boite collectrice et procede de sertissage d'une telle boite. |
| WO2013121026A2 (fr) | 2012-02-16 | 2013-08-22 | Lohas Products Gmbh | Traitement intermittent avec un agent oxydant et un agent réducteur |
| FR3007515B1 (fr) * | 2013-06-20 | 2017-12-15 | Valeo Systemes Thermiques | Echangeur de chaleur, notamment pour les boucles ou circuits de climatisation des vehicules |
| DE102014206612A1 (de) * | 2014-04-04 | 2015-10-29 | Mahle International Gmbh | Wärmetauscher |
| DE102014219387A1 (de) * | 2014-09-25 | 2016-03-31 | Mahle International Gmbh | Sammler und zugehöriger Wärmeübertrager |
| US10955197B2 (en) | 2016-02-01 | 2021-03-23 | Dana Canada Corporation | Structurally integral heat exchanger within a plastic housing |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006057585A1 (de) * | 2005-12-07 | 2007-06-21 | Denso Corp., Kariya | Wärmetauscher und Kältemittelverdampfer |
| JP2008089188A (ja) * | 2006-09-29 | 2008-04-17 | Showa Denko Kk | 熱交換器 |
Family Cites Families (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2852408B2 (de) * | 1978-12-04 | 1981-10-01 | Süddeutsche Kühlerfabrik Julius Fr. Behr GmbH & Co KG, 7000 Stuttgart | Klemmverbindung |
| JPS58154388U (ja) * | 1982-04-09 | 1983-10-15 | 株式会社デンソー | 熱交換器 |
| US4579375A (en) * | 1984-01-03 | 1986-04-01 | Engel Industries, Inc. | Sheet metal duct system having integral transverse flanges |
| US4646488A (en) * | 1985-11-04 | 1987-03-03 | Burns Lawrence C | Rain disperser system |
| DE3841470A1 (de) * | 1988-12-09 | 1990-06-13 | Sueddeutsche Kuehler Behr | Wasserkastenklemmverbindung |
| DE3918312A1 (de) * | 1988-12-22 | 1990-12-06 | Thermal Waerme Kaelte Klima | Flachrohrverfluessiger, herstellungsverfahren und anwendung |
| DE4137037A1 (de) * | 1991-07-02 | 1993-01-14 | Thermal Waerme Kaelte Klima | Sammler fuer einen flachrohrverfluessiger |
| US5172761A (en) * | 1992-05-15 | 1992-12-22 | General Motors Corporation | Heat exchanger tank and header |
| US5195579A (en) * | 1992-07-20 | 1993-03-23 | General Motors Corporation | Integral tab lock and bracket assembly for headered tube condenser |
| DE4339952B4 (de) * | 1993-11-24 | 2005-10-27 | Behr Gmbh & Co. Kg | Wärmetauscher mit mehreren parallelen Flachrohren |
| JP3697794B2 (ja) * | 1996-10-25 | 2005-09-21 | 株式会社デンソー | 熱交換器 |
| US6029334A (en) * | 1997-12-02 | 2000-02-29 | Unova Ip Corp. | Hemming method and apparatus |
| US20030131981A1 (en) * | 2002-01-15 | 2003-07-17 | Kohler Gregory T. | Tank and cap assembly for use with microchannel tubing in a heat exchanger |
| US6675883B1 (en) * | 2002-07-08 | 2004-01-13 | Modine Manufacturing Company | Manifold for heat exchanger |
| JP3867647B2 (ja) * | 2002-09-13 | 2007-01-10 | 株式会社デンソー | 積層型熱交換器 |
| DE10315371A1 (de) | 2003-04-03 | 2004-10-14 | Behr Gmbh & Co. Kg | Wärmeübertrager |
| US20060113069A1 (en) * | 2004-11-29 | 2006-06-01 | Denso Corporation | Heat exchanger |
| WO2007028542A1 (fr) * | 2005-09-08 | 2007-03-15 | Behr Gmbh & Co. Kg | Echangeur thermique, en particulier refroidisseur a gaz |
| DE102006040848A1 (de) * | 2005-09-08 | 2007-03-29 | Behr Gmbh & Co. Kg | Wärmeübertrager, insbesondere Gaskühler |
| JP4856942B2 (ja) * | 2005-12-14 | 2012-01-18 | 昭和電工株式会社 | 熱交換器用ヘッダタンクおよびこれに用いる外側プレートの製造方法 |
| JP2007163055A (ja) * | 2005-12-15 | 2007-06-28 | Calsonic Kansei Corp | レシーバタンク付き熱交換器 |
| DE102006053702B4 (de) | 2006-11-13 | 2019-04-04 | Mahle International Gmbh | Wärmetauscher, insbesondere Gaskühler |
-
2009
- 2009-08-21 DE DE102009038297A patent/DE102009038297A1/de not_active Withdrawn
-
2010
- 2010-08-04 WO PCT/EP2010/061365 patent/WO2011020702A1/fr not_active Ceased
- 2010-08-04 EP EP10740630.8A patent/EP2467665B1/fr not_active Not-in-force
-
2012
- 2012-02-21 US US13/401,482 patent/US8985193B2/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006057585A1 (de) * | 2005-12-07 | 2007-06-21 | Denso Corp., Kariya | Wärmetauscher und Kältemittelverdampfer |
| JP2008089188A (ja) * | 2006-09-29 | 2008-04-17 | Showa Denko Kk | 熱交換器 |
Also Published As
| Publication number | Publication date |
|---|---|
| US8985193B2 (en) | 2015-03-24 |
| EP2467665A1 (fr) | 2012-06-27 |
| US20120211495A1 (en) | 2012-08-23 |
| WO2011020702A1 (fr) | 2011-02-24 |
| DE102009038297A1 (de) | 2011-03-03 |
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