EP2570037A2 - Dispositif de réglage destiné à régler au moins un paramètre d'un article de l'industrie de traitement du tabac - Google Patents
Dispositif de réglage destiné à régler au moins un paramètre d'un article de l'industrie de traitement du tabac Download PDFInfo
- Publication number
- EP2570037A2 EP2570037A2 EP20120183881 EP12183881A EP2570037A2 EP 2570037 A2 EP2570037 A2 EP 2570037A2 EP 20120183881 EP20120183881 EP 20120183881 EP 12183881 A EP12183881 A EP 12183881A EP 2570037 A2 EP2570037 A2 EP 2570037A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- parameter
- article
- strand
- guide channel
- manipulated variable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 56
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 56
- 238000012545 processing Methods 0.000 title claims abstract description 15
- 230000001105 regulatory effect Effects 0.000 title description 5
- 238000001514 detection method Methods 0.000 claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- 239000000835 fiber Substances 0.000 claims description 38
- 230000001419 dependent effect Effects 0.000 claims description 3
- 235000019504 cigarettes Nutrition 0.000 description 30
- 230000008859 change Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 7
- 230000008092 positive effect Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/14—Machines of the continuous-rod type
- A24C5/18—Forming the rod
- A24C5/1871—Devices for regulating the tobacco quantity
Definitions
- the invention relates to a control device for controlling at least one parameter dependent on a manipulated variable of an article of the tobacco processing industry during its manufacture, with a detection device which is adapted to detect the at least one parameter and output a corresponding output signal, an adjusting device for influencing the manipulated variable and a control device, which is designed to control the adjusting device for setting and changing the manipulated variable as a function of the output signal of the detection device, so that the at least one parameter has a predetermined value. Furthermore, the invention relates to a machine for the production of articles of the tobacco processing industry, with such a control device.
- rod-shaped objects such as tobacco strands of substantially unlimited length, tobacco rods and sticks with limited length, filter rods or cigarettes with and without filters or cigarillos u.
- rod-shaped objects such as tobacco strands of substantially unlimited length, tobacco rods and sticks with limited length, filter rods or cigarettes with and without filters or cigarillos u.
- a machine of the tobacco processing industry in particular a tobacco rod making machine or a cigarette manufacturing machine, is usually provided with at least one control device of the type mentioned in order to ensure that the manufactured article meets the requirements in terms of dimensions, quality and other parameters in the desired manner.
- the actual value or actual state of a desired parameter is detected with the detection device and a relevant manipulated variable is set or changed as a function of an output signal of the detection device indicating the measurement result, so that the relevant parameter has substantially a predetermined value , Accordingly, therefore, the manipulated variable is controlled so that the relevant parameter remains at least substantially constant in accordance with the predetermined value, which is the setpoint or the reference variable.
- an adjusting device is provided, which is controlled accordingly by the control device.
- the manipulated variable acts as an input variable on a controlled system, which is formed according to the circumstances of at least one section of the machine or system for producing the articles of the tobacco-processing industry.
- the output variable of the controlled system is at least one parameter to be controlled, which thus represents the controlled variable.
- the invention proposes to use as control variable the cross section of a strand of fibers for producing the article feeding strand guide channel and form the adjusting device for influencing the cross section of such a strand guide channel.
- the cross-section of the strand guide channel can be set and changed according to the invention with the adjusting device, the regulating device correspondingly activating the adjusting device, specifically until the desired parameter to be controlled has substantially reached a predetermined value.
- the cross-section of the strand guide channel is regulated in such a way that that the desired parameter remains substantially equal to the predetermined value constant.
- the strand guide channel is found in the machine, viewed in the process processing direction, in the initial region and is assigned to the strand formation zone.
- the loose fibers previously filled in via a lock and a filling shaft are thrown in the strand guide channel to form a strand-shaped fiber cake, from which the fiber strand is then produced during further process steps.
- the bottom of the strand guide channel is formed by the lower strand of an air-permeable, acted upon by its back with negative pressure, endless circulating suction belt, so that the stranded in the strand guide channel or accumulated fiber cake is promoted as a strand hanging.
- the lower run of the suction belt extends through the strand guide channel from the beginning of the stranding zone on a Egalisator or trimmer to remove excess fibers over to a discharge end at which the then formed fiber strand is delivered to another conveyor, preferably to a string unit.
- the process described is particularly suitable for processing tobacco fibers into a tobacco rod, which is then placed in the strand unit on a driven, covered with a cigarette paper strip format tape.
- the format tape transports the tobacco rod and the cigarette paper strip through a format in which the cigarette paper strip is placed around the tobacco rod and glued, so that a cigarette rod is formed, which is finally processed into cigarettes or filter cigarettes.
- the accumulated fiber cake in the landfill area is positive even at the end of the process on the quality of the manufactured article. Accordingly, it is not excluded for the control according to the invention to use a parameter which is measured within the machine at a location which is located at a greater distance from the location at which the cross section of the strand guide channel of the adjusting device in dependence on the control device is set.
- control principle according to the invention it is possible to compensate for fluctuating influences of the quality as well as adjustment errors, to improve the quality of the manufactured article as a whole and to carry out the adjustment while the machine is running.
- the invention thus takes into account the fact that the properties of a particular fiber mixture during production may well change, which is taken into account by means of the control principle according to the invention by a targeted change in the cross section of the strand guide channel.
- the adjusting device is preferably designed to influence a width of the strand guide channel to be used as a manipulated variable, and may for this purpose comprise means for adjusting at least one of two wall elements bounding the strand guide channel.
- the channel width By changing the channel width, the accumulation height and thus the cross section of the fiber cake in the strand guide channel can be influenced accordingly.
- An optimal Auf part Boy the fibers in the strand guide channel has a correspondingly positive effect on the quality of the ultimately manufactured article of the tobacco processing industry.
- this embodiment offers by mere Adjusting the channel width a simple, but particularly effective way to change and adjust the cross section.
- this known device for eliminating a disturbance as a result of a blockage (fiber jam) is provided and in the event of a malfunction, not only an increase in the channel cross-section, but also a shutdown of prevailing in the tobacco channel in normal operation vacuum is made so that the tobacco fibers can fall out . After removal of the fibers from the channel and elimination of the jam, the vacuum supply is reactivated and the channel cross-section is reduced again by returning the guide bar back to the size determined for normal operation. It does not depend on an exact measure of the cross-sectional enlargement, but it is only important to increase the channel cross-section so far that falling out of the tobacco fibers is guaranteed safe.
- a further preferred embodiment of the invention is characterized in that the detection device is designed to detect as parameters a Auf well now the fibers in the strand guide channel, and the control device is designed to control the adjusting device for setting and changing the manipulated variable, depending on the output signal of the detection device, so that the Auf welllessness has a predetermined value.
- the detection device is designed to detect as parameters a Auf welllessness the fibers in the strand guide channel
- the control device is designed to control the adjusting device for setting and changing the manipulated variable, depending on the output signal of the detection device, so that the Auf welllessness has a predetermined value.
- a substantially constant Auf feature way regulated according to a predetermined setpoint which, among other things, also has a positive effect on the roundness of the later finished article.
- the detection device is designed to detect the charge-up height in the strand guide channel upstream of a trimmer or equalizer. After that, therefore, the output signal of a sensor of the detection device is used in front of the trimmer to regulate the cross section of the strand guide channel so that the Auf well Escape remains at least substantially constant.
- the further advantage of this is that the amount of excess to be removed by the trimmer can be reduced to a minimum value, which has a positive effect on the efficiency of the entire process.
- certain properties of the article may also be used as parameters, if necessary even at a stage in which the article has been almost or already completely completed.
- the cross-section, the ovality or roundness, the density and / or the weight of the article and / or the degree of fiber filling in the article are particularly suitable as parameters.
- the cross-section of the strand guide channel and thus the cross-section of the resultant fiber cake has a considerable influence on the roundness or ovality of the article of the tobacco-processing industry, in order to minimize the ovality to a minimum.
- the monitoring and resulting control of the degree of fiber filling in the article is particularly advantageous for minimizing head loss or chokes.
- Fig. 1 is shown schematically a cigarette rod machine whose structure and operation will be explained below.
- a pre-distributor 2 is charged in portions with tobacco fibers (not shown in the figures).
- a withdrawal roller 3 in the pre-distributor 2 supplies a reservoir 4 with tobacco fibers from the pre-distributor 2.
- From the reservoir 4 takes a steep conveyor 5, the tobacco fibers and feeds a stowage 6.
- From the stowage 6 takes a pin roller 7 a substantially uniform tobacco fiber stream, of a Disengaging roller 8 is knocked out of the pins of the pin roller 7 and spun on a circulating at a constant speed spreading cloth 9.
- the tobacco fleece is thrown into a viewing device 11, which consists essentially of an air curtain, the larger or heavier tobacco particles pass, while all other tobacco particles are directed by the air in a funnel formed by a pin roller 12 and a wall 13 funnel 14.
- the circulating suction belt 17 which forms a strand conveyor or at least a part of a strand conveyor, is conveyed as a strand along the strand guide channel 16 of the tobacco fiber cake accumulated therein.
- the lower strand of the suction belt 17 extends through the strand guide channel 16 from its beginning, where the strand formation zone is located, in the illustrated embodiment, to a Egalisator or trimmer 19 for the removal of excess tobacco fibers.
- the tobacco fiber strand thus formed is placed on a run in synchronism cigarette paper strip 21.
- the cigarette paper strip 21 is withdrawn from a reel 22, passed through a printing unit 23 and placed on a driven format tape 24.
- the format tape 24 transports the tobacco rod together with the cigarette paper strip 21 through a format 26, in which the cigarette paper strip 21 is folded around the tobacco rod, so that only a narrow edge protrudes, which is glued in a known manner by a Glimapparat, not shown.
- the adhesive seam thus formed is then closed and dried by a Tandemnahtplätte 27.
- the cigarette rod 28 thus formed passes through a measuring device 29 and is then cut by a knife apparatus 31 into double-length cigarettes 32.
- the double-length cigarettes 32 are transferred from a controlled-arm transfer device 34 to a transfer drum 36 of a filter attachment machine 37, on the cutting drum 38 they are divided with a circular blade in single cigarettes.
- Conveyor belts 39, 41 convey excess tobacco fibers separated from the trimmer 19 into a container 42 arranged below the storage container 4, from which these excess tobacco fibers are removed again from the vertical conveyor 5 as recycled tobacco.
- FIGS. 2a and b the strand guide channel 16 is shown as a detail with further details.
- the assembly comprising the strand guide channel 16 has a frame 46, through which this assembly in the in Fig. 1 shown machine is arranged.
- the strand guide channel 16 is open at the bottom and has two spaced apart side cheeks 16a, 16b. Furthermore, in Fig. 2b the previously mentioned and the (overhead) bottom of the strand guide channel 16 forming lower strand of the endless circulating suction belt 17 (FIG. Fig. 1 ) shown schematically in cross-section recognizable and identified by the reference numeral "17a". Accordingly, the cavity 16c and thus also the cross section of the strand guide channel 16 is bounded by the two lateral cheeks 16a, 16b and the lower strand 17a of the suction belt 17.
- the cross-section of the strand-shaped tobacco cake which has appeared in the cavity 16c of the strand-guiding channel 16 depends on the cross-section of the cavity 16c of the strand-guiding channel 16; In any case, the distance between the two lateral cheeks 16a, 16b of the strand guiding channel 16 determines the width of the strand-shaped tobacco cake which has been shed in the cavity 16c of the strand guiding channel 16.
- the Auf partiere the strand-shaped tobacco cake vary at least within certain limits, which measures in the illustrated embodiment, the Auf feature holds from the bottom of the cavity 16c of the strand guide channel 16 forming lower strand 17a of the suction belt 17 at down.
- the Auf partiere is limited by the height of the lateral cheeks 16a, 16b; However, in practice, in many cases, the Auf feature holds below the height of the lateral cheeks 16a, 16b.
- At least one of the two lateral cheeks 16a, 16b transversely to the strand conveying direction according to the in Fig. 2a shown arrow X adjustable, resulting in the FIGS. 2a and b is schematically indicated by the double arrow Y.
- the two lateral cheeks 16a, 16b are adjustable so that they simultaneously perform a movement with the same speed of movement towards or away from each other. Due to this adjustability of at least one of the two lateral cheeks 16a, 16b, the distance between them and thus the clear width of the cavity 16c of the strand guide channel 16 can be changed.
- a change in the clear distance between the two lateral cheeks 16a, 16b of the strand guide channel 16 from one another also causes a corresponding change in the width of the strand-shaped tobacco cake which has appeared in the cavity 16c of the strand guide channel 16.
- the change in width also has an influence on the loading height. For when the width is increased, the Auf wellashes decreases, and conversely increases when reducing the width of the Auf partoire.
- the dimension ratio and the cross-sectional shape are also influenced accordingly for a given cross-sectional area.
- the clear distance between the two lateral cheeks 16a, 16b of the strand guide channel 16 can be adjusted so that the cross section of the present in the cavity 16c of the strand guide channel 16 strand tobacco cake about a square (same width-height ratio) or a stationary or horizontal rectangle forms (uneven width-height ratio) forms.
- the corresponding lateral cheek 16a and 16b in a manner not shown in the direction of the double arrow Y on the frame 46 slidably mounted.
- the adjustment of the lateral cheeks 16a, 16b by means of a drive device which is provided on the frame 46 and in the FIGS. 2a and 2b is indicated by the reference numeral "48".
- the drive device 48 is controlled by a control described in more detail below, in which the distance between the two side walls 16a, 16b and the clear width of the cavity 16c of the strand guide channel 16 forms the manipulated variable.
- Fig. 1 Operation of in Fig. 1
- the machine is controlled by means of a control system whose main components are in Fig. 1 labeled "29", “50”, “52”, “54” and "56” and shown in block diagram representation.
- the previously mentioned measuring device 29 is preferably formed, the cross-section, the ovality and / or the density of the cigarette rod 28 and / or the weight of the cigarettes 32 and / or the weight of the cigarette rod 28 per unit length and / or the Faser Stahlllgrad in Cigarette strand 28 and / or in the cigarettes 32 to detect and deliver a corresponding output signal A.
- This output signal A is transmitted to a controller 50.
- a distance sensor 52 is provided on the strand guide channel 16, which detects the Auf partlessness the strand-shaped tobacco cake in the strand guide channel 16 and transmits a corresponding output signal B to the controller 50.
- the distance sensor 52 upstream of the trimmer 19 is arranged.
- the controller 50 processes, as a further input variable, a setpoint signal C, by means of which a corresponding desired value is specified for the parameter or parameters to be controlled.
- These three signals A, B and C are processed in the illustrated embodiment in the controller 50, which produces an output signal D as a result, to control a downstream adjusting device 54 accordingly.
- the output signal D from the controller 50 serves as a control signal for the adjusting device 54.
- the adjusting device 54 generates an output signal E, which is in the control technical sense to the manipulated variable of the control.
- variable distance between the two side cheeks 16a, 16b of the strand guide channel 16 is used as a manipulated variable in the control technical sense, including using the output signal E of the adjusting device 54, the drive means 48 (see. Fig.
- a further distance sensor 56 is provided on the strand guide channel 16, with the aid of which the respective actual value for the clear distance between the two lateral cheeks 16a, 16b of the strand guide channel 16 and thus the width of the cavity 16c detected and a corresponding signal F is transmitted to the adjusting device 54.
- the distance sensor 56 has, according to a preferred embodiment, an incremental encoder not shown in the figures, which is coupled to the drive means 48 and thereby detects the relative movement of the two lateral cheeks 16a, 16b of the strand guide channel 16 to each other, then the distance between the two lateral cheeks 16a, 16b and thus the width of the strand guide channel 16 is determined. In this way, it can be checked in the adjusting device 54 whether the instantaneous width of the cavity 16c of the strand guide channel 16 also corresponds to the specification by the output signal E.
- the width of the strand guide channel 16 is controlled so that indicated in the signal B from the sensor 52 Auf practice sit the strand-shaped tobacco cake in the strand guide channel 16 and / or the signal indicated in the signal from the device 29 parameters in which it is preferably around the cross section, the ovality or roundness and / or the density of the tobacco rod 28 or the cigarettes 32 and / or the weight of the tobacco rod 28 per unit length and / or the weight of the cigarettes 32 and / or the fiber filling in the tobacco rod 28 or in the cigarettes 32, each having a value corresponding to the assigned and contained in the input signal C value and, as long as there is no change in the setpoint, remain constant accordingly.
- both the endless circulating suction belt 17 runs whose lower strand 17a (FIG. FIG. 2b ) applied to the strand-shaped tobacco cake in the strand guide channel 16 with an advancing movement, as well as in the cavity 16c of the strand guide channel 16, the required negative pressure acts to bring the tobacco fibers or the tobacco cake formed therefrom into engagement with the lower strand 17a of the suction belt 17.
Landscapes
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011082625A DE102011082625A1 (de) | 2011-09-13 | 2011-09-13 | Regelungsvorrichtung zur Regelung mindestens eines Parameters eines Artikels der Tabak verarbeitenden Industrie |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2570037A2 true EP2570037A2 (fr) | 2013-03-20 |
Family
ID=46826342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20120183881 Withdrawn EP2570037A2 (fr) | 2011-09-13 | 2012-09-11 | Dispositif de réglage destiné à régler au moins un paramètre d'un article de l'industrie de traitement du tabac |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2570037A2 (fr) |
| CN (1) | CN102987550B (fr) |
| DE (1) | DE102011082625A1 (fr) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102015105353A1 (de) | 2015-04-09 | 2016-10-13 | Hauni Maschinenbau Gmbh | Saugbandförderer und Strangmaschine der Tabak verarbeitenden Industrie, Verwendung und Verfahren zum Messen von Materialeigenschaften eines Materialstrangs der Tabak verarbeitenden Industrie |
| DE102017123503A1 (de) | 2017-10-10 | 2019-04-11 | Hauni Maschinenbau Gmbh | Verfahren und System zum Herstellen von stabförmigen Produkten der Tabak verarbeitenden Industrie |
| DE102018105111A1 (de) | 2018-03-06 | 2019-09-12 | Hauni Maschinenbau Gmbh | Saugbandförderer und Strangmaschine der Tabak verarbeitenden Industrie sowie Verwendung einer Messeinrichtung in einem Saugbandförderer einer Strangmaschine der Tabak verarbeitenden Industrie |
| IT201800004724A1 (it) * | 2018-04-24 | 2019-10-24 | Metodo e macchina per la rilevazione di almeno una proprietà di articoli del settore del tabacco aventi un rivestimento almeno parzialmente metallico | |
| DE102018116533A1 (de) | 2018-07-09 | 2020-01-09 | Hauni Maschinenbau Gmbh | Messvorrichtung für einen Saugbandförderer und Saugbandförderer mit einer Messvorrichtung |
| CN118104860B (zh) * | 2022-11-30 | 2026-02-13 | 上海烟草机械有限责任公司 | 一种束条宽度可调的抽吸式束条输送装置及调节方法 |
| DE102023125584A1 (de) | 2023-09-21 | 2025-03-27 | Körber Technologies Gmbh | Vorrichtung und Verfahren zur Herstellung eines Stranges der tabakverarbeitenden Industrie |
| DE102024109731A1 (de) | 2024-04-08 | 2025-10-09 | Körber Technologies Gmbh | Vorrichtung und Verfahren zur Herstellung eines Strangs der tabakverarbeitenden Industrie |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1250855A1 (fr) | 2001-04-21 | 2002-10-23 | Hauni Maschinenbau AG | Procédé et dispositif pour éliminer une perturbation dans un canal à tabac d'une machine de fabrication de tige de tabac |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB979229A (en) * | 1962-08-31 | 1965-01-01 | Amf Sasib S P A | Improvements in or relating to methods of and apparatus for manufacturing cigarettes |
| DE19733443A1 (de) * | 1997-08-02 | 1999-02-04 | Hauni Maschinenbau Ag | Vorrichtung zum Fördern eines Stranges der tabakverarbeitenden Industrie |
| DE10117081A1 (de) * | 2001-04-06 | 2002-10-10 | Hauni Maschinenbau Ag | Vorrichtung und Verfahren zur Erzeugung einer Aussage über die Eigenschaft(en) eines Faserstranges |
| DE10203095A1 (de) * | 2002-01-25 | 2003-07-31 | Hauni Maschinenbau Ag | Verfahren und Vorrichtung zum Messen des Durchmessers von Zigarettenstrang- oder stabförmigen Erzeugnissen der Tabak verarbeitenden Industrie |
-
2011
- 2011-09-13 DE DE102011082625A patent/DE102011082625A1/de not_active Ceased
-
2012
- 2012-09-11 EP EP20120183881 patent/EP2570037A2/fr not_active Withdrawn
- 2012-09-13 CN CN201210445097.8A patent/CN102987550B/zh not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1250855A1 (fr) | 2001-04-21 | 2002-10-23 | Hauni Maschinenbau AG | Procédé et dispositif pour éliminer une perturbation dans un canal à tabac d'une machine de fabrication de tige de tabac |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102987550B (zh) | 2016-04-13 |
| DE102011082625A1 (de) | 2013-03-14 |
| CN102987550A (zh) | 2013-03-27 |
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