EP2635542A1 - Procédé de fabrication de produits engrais à partir de résidus - Google Patents
Procédé de fabrication de produits engrais à partir de résidusInfo
- Publication number
- EP2635542A1 EP2635542A1 EP11838319.9A EP11838319A EP2635542A1 EP 2635542 A1 EP2635542 A1 EP 2635542A1 EP 11838319 A EP11838319 A EP 11838319A EP 2635542 A1 EP2635542 A1 EP 2635542A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- product
- process according
- phase
- wet phase
- agglomeration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 56
- 239000003337 fertilizer Substances 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000008569 process Effects 0.000 claims abstract description 47
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 38
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000007787 solid Substances 0.000 claims abstract description 25
- 238000001556 precipitation Methods 0.000 claims abstract description 24
- 239000002253 acid Substances 0.000 claims abstract description 20
- 238000005054 agglomeration Methods 0.000 claims abstract description 16
- 230000002776 aggregation Effects 0.000 claims abstract description 16
- 238000000926 separation method Methods 0.000 claims abstract description 16
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 15
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 15
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 150000007513 acids Chemical class 0.000 claims abstract description 11
- 239000012266 salt solution Substances 0.000 claims abstract description 9
- 229910000069 nitrogen hydride Inorganic materials 0.000 claims abstract description 8
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000000243 solution Substances 0.000 claims description 20
- 239000000126 substance Substances 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 14
- 238000005469 granulation Methods 0.000 claims description 14
- 230000003179 granulation Effects 0.000 claims description 14
- 239000010802 sludge Substances 0.000 claims description 14
- 229910001385 heavy metal Inorganic materials 0.000 claims description 12
- 150000002500 ions Chemical class 0.000 claims description 9
- 230000001737 promoting effect Effects 0.000 claims description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 238000005189 flocculation Methods 0.000 claims description 6
- 230000016615 flocculation Effects 0.000 claims description 6
- 239000011591 potassium Substances 0.000 claims description 6
- 229910052700 potassium Inorganic materials 0.000 claims description 6
- 150000002736 metal compounds Chemical class 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 3
- 238000005056 compaction Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate group Chemical group [N+](=O)([O-])[O-] NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- 238000010979 pH adjustment Methods 0.000 claims description 2
- 238000005453 pelletization Methods 0.000 claims description 2
- 239000000047 product Substances 0.000 description 39
- 239000012071 phase Substances 0.000 description 38
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- 239000011368 organic material Substances 0.000 description 13
- 238000011282 treatment Methods 0.000 description 13
- CKMXBZGNNVIXHC-UHFFFAOYSA-L ammonium magnesium phosphate hexahydrate Chemical compound [NH4+].O.O.O.O.O.O.[Mg+2].[O-]P([O-])([O-])=O CKMXBZGNNVIXHC-UHFFFAOYSA-L 0.000 description 10
- 235000015097 nutrients Nutrition 0.000 description 10
- 229910052567 struvite Inorganic materials 0.000 description 10
- 239000002244 precipitate Substances 0.000 description 6
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000010306 acid treatment Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 3
- 150000001768 cations Chemical class 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 235000011147 magnesium chloride Nutrition 0.000 description 3
- 239000010815 organic waste Substances 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000001117 sulphuric acid Substances 0.000 description 3
- 235000011149 sulphuric acid Nutrition 0.000 description 3
- 241001131796 Botaurus stellaris Species 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011148 calcium chloride Nutrition 0.000 description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 2
- 239000000920 calcium hydroxide Substances 0.000 description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 210000003608 fece Anatomy 0.000 description 2
- 239000010871 livestock manure Substances 0.000 description 2
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical class [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 1
- 241001286462 Caio Species 0.000 description 1
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- MXZRMHIULZDAKC-UHFFFAOYSA-L ammonium magnesium phosphate Chemical compound [NH4+].[Mg+2].[O-]P([O-])([O-])=O MXZRMHIULZDAKC-UHFFFAOYSA-L 0.000 description 1
- 239000001166 ammonium sulphate Substances 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- 229910052586 apatite Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 229910052828 bromapatite Inorganic materials 0.000 description 1
- 150000003842 bromide salts Chemical class 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 235000012255 calcium oxide Nutrition 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 229940087373 calcium oxide Drugs 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 239000001175 calcium sulphate Substances 0.000 description 1
- 235000011132 calcium sulphate Nutrition 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 210000000170 cell membrane Anatomy 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910052589 chlorapatite Inorganic materials 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000029087 digestion Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- PROQIPRRNZUXQM-ZXXIGWHRSA-N estriol Chemical compound OC1=CC=C2[C@H]3CC[C@](C)([C@H]([C@H](O)C4)O)[C@@H]4[C@@H]3CCC2=C1 PROQIPRRNZUXQM-ZXXIGWHRSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 229910052587 fluorapatite Inorganic materials 0.000 description 1
- 229940077441 fluorapatite Drugs 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-ZSJDYOACSA-N heavy water Substances [2H]O[2H] XLYOFNOQVPJJNP-ZSJDYOACSA-N 0.000 description 1
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000004941 influx Effects 0.000 description 1
- 150000004694 iodide salts Chemical class 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 1
- 238000001935 peptisation Methods 0.000 description 1
- 229910052585 phosphate mineral Inorganic materials 0.000 description 1
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 description 1
- 229910001950 potassium oxide Inorganic materials 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000010801 sewage sludge Substances 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- SMDQFHZIWNYSMR-UHFFFAOYSA-N sulfanylidenemagnesium Chemical compound S=[Mg] SMDQFHZIWNYSMR-UHFFFAOYSA-N 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05B—PHOSPHATIC FERTILISERS
- C05B7/00—Fertilisers based essentially on alkali or ammonium orthophosphates
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/14—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
- C02F11/147—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents using organic substances
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05C—NITROGENOUS FERTILISERS
- C05C3/00—Fertilisers containing other salts of ammonia or ammonia itself, e.g. gas liquor
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F1/00—Fertilisers made from animal corpses, or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F7/00—Fertilisers from waste water, sewage sludge, sea slime, ooze or similar masses
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/20—Treatment of water, waste water, or sewage by degassing, i.e. liberation of dissolved gases
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/42—Treatment of water, waste water, or sewage by ion-exchange
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/105—Phosphorus compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/16—Nitrogen compounds, e.g. ammonia
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
Definitions
- the present invention relates to a process for the production of a fertilizer product from a residual product.
- US4098006 there is disclosed a process for drying organic waste, such as sewage sludge, by contacting the organic waste with hot vapors. Partial dewatering of the organic waste is achieved by admixture with a recycled portion of dried solids followed by extrusion of the mixture. The resultant extrudate is then dried, and the unrecyded portion is extruded in a separate operation to form compacted granules said to have good flow characteristics and being suitable for application by commercial fertilizer spreaders.
- organic waste such as sewage sludge
- US5918448 there is described a method said to improve the dewatering and odor reduction characteristics of a liquid wastewater sludge, sediment, or soils to ultimately form a dewatered solid residual that includes nutrition enhancement of a resultant material that is suitable for distribution and marketing, and for incorporation in a fertilizer blend.
- the method includes the addition of selective acids, such as sulphuric acid, phosphoric acid or nitric add, and bases, magnesium oxide, calcium oxide, potassium oxide, ammonia or calcium hydroxide, to the liquid sludge which forms insoluble precipitates, and enmeshes the solids in the sludge to form a granular product.
- One aim of the present invention is to provide a process involving the optimal set of steps.
- another purpose of the present invention is to provide improvements within different single steps of the process, such as in relation to e.g. the first treatment of the residual product and also in relation to the end treatment when providing a fertilizer product.
- the first purpose above is achieved by a process for the production of a fertilizer product from a residual product, said process comprising the steps of:
- the residual product used for the present invention may e.g. be sludge (wastewater sludge), digestate(s), manure residues, such as liquid manure not being fermented, or the like.
- the step of dewatering of the residual product and the separation of the dry phase and the wet phase is normally made simultaneously.
- process equipment types may be used to perform the process according to the pre- sent invention, such as continuous processing but also batch or semi-batch operations. Some steps are naturally performed batch-wise, however other steps may also be performed continuously.
- a negative pressure applied from the dewatering to the stripping and subsequent reaction between ammonia ((NH 3 ), (g)) and an acid or a mixture of two or several acids and/or salt solutions This implies that a negative pressure (underpressure) is applied from the dewatering step and forward to drive any produced gaseous (volatilized) ammonia towards and into the container intended to collect this gas component, i.e. the container where ammonia is reacted with an acid or a mixture of two or several acids and/or salt solutions to produce nitrogen (N) in some solid form as a product no 3.
- ammonia may e.g. be produced in minor amounts already at the dewatering step or for instance in the precipitation.
- the process according to the present invention comprises dewatering/separation, precipitation, ammonia generation, acid treatment and provision of end product, the latter being made by agglomeration, such as e.g. granulation, pelletization and compaction.
- the present invention provides a method for treatment of residual products which focuses on optimization of total yield of nutrients and hence provides economic advantages in comparison to today known processes.
- Such known pretreatments today only have the purpose of providing a mixture which is easier to dewater.
- the optional pretreatment is provided to optimize the total yield of nutrients as well as providing a mixture which is easy to dewater and separa- te.
- the pretreatment is any one of flocculation, fiber addition, pH adjustment, addition of a divalent ion solution, magnetic field provision or a combination thereof.
- flocculation is a process where colloids come out of suspension in the form of floe or flakes.
- flocculation is performed by adding a substance, e.g. a polymer, which improves the dewatering ability of the residual product by binding organic material into larger aggregates.
- Added fiber improves the dewatering ability as suspended organic material (SOM) is bound to the added fibers.
- the fibers can act as "filter material" in the filtering process. When a sludge including fibers is filtered, fibers will be deposited on the filter and this will greatly enhance the specific surface area available for binding of SOM. This effect can also be used by first filtering a small amount of sludge with fiber added and then sludge without fiber. Alternatively, the sludge can be filtered through a fiber material. Fiber addition may be a better alternative than polymer addition, since the intended types of fiber is much cheaper than polymers, and the added fiber can be used as energy in the dry phase. The risk of both flocculation and fiber addition is that too large nutrient fractions are allocated to the dry phase.
- a divalent ion solution e.g. calcium or magnesium hydroxide
- a divalent ion solution will release positively charged nutrient ions and lower the need for pH increase later in the precipitation step, as in the above case.
- divalent cations will not disperge the organic material, but instead bind it together.
- a divalent calcium ion can bind to two different pieces of organic material and thus probably improve the dewatering ability.
- the step of dewatering of the residual product and separation of the dry phase and the wet phase also involves removing of heavy metal compounds which are collected in the dry phase. Heavy metals in the residual product are to a very high degree strongly bound to the organic material. Thus a dewatering step removing organic material from the solution will simultaneously remove the bulk of the heavy metals from the solution. This effect can be increased by the addition of substances with a high capa- city of binding heavy metals.
- the heavy metals follow the dry phase.
- the heavy metals shall eventually also be separated from the dry phase and be deposited.
- Such separation from the dry phase may be performed both before, such as by use of a substance with a high capacity of binding heavy metals as disclosed above, and also after the combustion of the dry phase.
- this may be performed either by first removal of phosphor- rous and other nutrients from the ash so that the heavy metals afterwards will be found in a residue, or by first removal of the heavy metals from the ash so that the nutrients will be found in a residue. Therefore, according to one specific embodiment of the process according to the present invention, the heavy metal compounds are separated either from the dry phase (product no 1 ) before combustion, or from the ash after combustion of the dry phase
- the dry phase may be seen as or called the organic phase.
- organic material is intended to be collected in the dry phase.
- Fact is that the maximum level of organic material in the wet phase is intended to be set at 5%.
- the separation of a dry and wet phase may also be seen as a separation of organic material so that the level of such organic material is depressed in the wet phase.
- precipitation of the wet phase to form at least phosphorous (P) in some solid form is performed after the separation step.
- different solid P forms are possible. Examples thereof are struvite (ammonium magnesium phosphate, formula ((NH )MgPO 4 -6H 2 O)), apatites, other calcium phosphates or combinations thereof.
- Apatite is a group of phosphate minerals, usually referring to hydroxyapatite, fluorapatite, chlor- apatite and bromapatite.
- the formulas of the admixtures of the four most common are written as Caio(PO 4 )6(OH, F, CI, Br) 2 . It is important to understand that many other solid forms are possible according to the present invention, such as e.g. calcium phosphate (Ca3(PO 4 )2).
- the precipitate in this example struvite, may be produced by e.g. adding magnesium dichloride (MgC ⁇ ) and sodium hydroxide (NaOH), either in one container e.g. simultaneously or in different containers sequentially. Either of them may be added first in the process.
- the precipitate may also be produced by increasing the pH value of the wet phase by stripping CO2 (g) from the mixture. At pH value about 8-9, struvite begins to precipitate.
- this solution is fed to a filter, where the precipitate struvite is separated and thereafter obtained by dewatering. Filtration is one suitable technique for this step, however also other separation techniques are possible to use.
- struvite when describing precipitations, both crystalline and amorphous precipitations, as well as combinations thereof, are contemplated in relation to the present invention.
- One advantage of producing struvite is the fact that it crystallizes very clearly.
- seed charging may be used during the precipitation to increase the efficiency of the process step.
- struvite may in fact be produced in minor amounts to function as a seed promoting the precipitation of other amorphous and/or crystalline precipitates. In other words, in this case struvite only functions as a precipitation promoter and is not intended as the main precipitation
- MgC ⁇ and NaOH may be used as precipitation promoting substances for precipitation of P solids.
- Other known such substances are magnesium sulphate (MgSO 4 ), calcium chloride (CaC ), calcium hydroxide (Ca(OH) 2 ), calcium sulphate (gypsum, CaSO 4 * 1 ⁇ 2H 2 O) and in fact also sea water or bittern, a residual product after the evaporation and crystallization of sodium chloride from brines and sea water.
- Bittern contains, in concentrated form, the calcium and magnesium chlorides and sulfates, bromides, iodides, and other chemicals originally present in the brine. These substances are known for usage in precipitation steps as according to above.
- green liquor sludge is used as the precipitation promoting substance.
- Green liquor sludge is a residual product from pulping processes and it contains inter alia metal salts, mainly sulphides including magnesium sulphide.
- potassium (K) and/or nitrogen (N) in some solid form is precipitated in the step of precipitation of the wet phase.
- the amount of potassium in the residual product used varies a lot.
- the purpose of the invention is of course to obtain as much potassium as possible from the start residual product. If potassium is present, it is present in the wet phase after separation according to the invention. According to the present invention it is possible to precipitate at least 50%, such as at least 70%, e.g. in the range of 70-95%, of the potassium present in the wet phase.
- Nitrogen may be produced in different solid forms. According to one specific embodiment of the present invention, nitrogen (N) is precipitated in some solid nitrate form.
- ammonia production is involved.
- Such a production may comprise further processing of the wet phase before the actual stripping.
- the wet phase is further processed to an ammonium (NH + ) enriched solution which is subsequently stripped to produce ammonia ((NH 3 ), (g)) which then is reacted with an acid or a mixture of two or several acids and/or salt solutions to produce nitrogen (N) in some solid form as a product no 3.
- the wet phase is further processed to an ammonium (NH + ) enriched solution by contacting the remaining wet phase with at least one ion exchanger.
- Such treatment may e.g.
- zeolite functions as an ion exchanger, but it is important to understand that also other such exchangers may be used.
- cleaning water solution which may be recirculated back to the dewatering or in fact used as clean process water, and ammonium solution is produced.
- the ammonium solution is fed to a stripper, e.g. holding a pressure of 0.5-0.9 bar, where ammonia ((NH 3 ), (g)) and "clean" water solution is produced, the latter e.g. processed together with clean water solution from the ion exchange treatment.
- the ammonia is flowed into an acid tank so that remaining nitrogen (N) is produced in some solid form.
- Different acids may be used, such as e.g. sulphuric acid (H 2 SO 4 ), hydrochloric acid (HCI) and nitric acid (HNO3), the latter however not in clean form as ammonium nitrate (NH NO3), which is explosive, of course is undesirable.
- HCI hydrochloric acid
- HNO3 nitric acid
- NH NO3 ammonium nitrate
- a mixture of two or several acids and/or salt solutions may also be used.
- ammonium sulphate (NH 4 ) 2 SO 4 ) is produced as the nitrogen solid form after the acid treatment.
- the nitrogen solid form is obtained after sedimentation.
- the present process achieves a level of at least 90% of the nitrogen (N) in the wet phase being collected in a solid form.
- the last step according to the present process is the agglomeration of at least one of the obtained solid products from the process for the production of a fertilizer product.
- substances from ash from combusted product no 1 i.e. obtained from the separation, or from other types of ash is admixed with at least one of the products no 2, i.e. obtained from the precipitation, and/or 3, i.e. from the acid treatment, for the production of a fertilizer product.
- the agglomeration may according to the present invention be perfor- med in different ways and by different means. According to one specific embodiment of the present invention, the agglomeration is performed by granulation, peptization or compaction. Granulation may be preferred in some applications according to the invention. Granulation may e.g. be performed by drum granulation or by means of a fluidized bed.
- the agglomeration step may besides the actual mechanical treatment also involve other treatment, such as e.g. adding at least one agglomeration promoting substance.
- the agglomeration is performed by granulation and the granulation involves adding a binder, said binder in this case being the agglomeration (granulation) promoting substance.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Fertilizers (AREA)
- Treatment Of Sludge (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE1051144A SE535315C2 (sv) | 2010-11-01 | 2010-11-01 | Förfarande för framställning av gödningsmedelsprodukter från restprodukter |
| PCT/SE2011/051295 WO2012060768A1 (fr) | 2010-11-01 | 2011-10-31 | Procédé de fabrication de produits engrais à partir de résidus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2635542A1 true EP2635542A1 (fr) | 2013-09-11 |
| EP2635542A4 EP2635542A4 (fr) | 2017-12-27 |
Family
ID=46024703
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11838319.9A Withdrawn EP2635542A4 (fr) | 2010-11-01 | 2011-10-31 | Procédé de fabrication de produits engrais à partir de résidus |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2635542A4 (fr) |
| SE (1) | SE535315C2 (fr) |
| WO (1) | WO2012060768A1 (fr) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2017140957A1 (fr) * | 2016-02-19 | 2017-08-24 | Aalto University Foundation Sr | Production d'engrais minéral à partir de déchets liquides |
| EP3375760A1 (fr) * | 2017-03-13 | 2018-09-19 | Joachim Clemens | Procédé de précipitation de phosphore et de sodium dans des eaux usées |
| NL2027252B1 (en) * | 2020-12-30 | 2022-07-21 | LaBaerle Holding BV | Method and device for processing liquid manure |
| LU503271B1 (fr) | 2022-12-29 | 2024-07-01 | J Wagner Schaffner & Cie | Procédé et installation de traitement des eaux usées |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6464875B1 (en) * | 1999-04-23 | 2002-10-15 | Gold Kist, Inc. | Food, animal, vegetable and food preparation byproduct treatment apparatus and process |
| CA2343832A1 (fr) * | 2001-04-11 | 2002-10-11 | Atd Waste Systems Inc. | Systeme de traitement des dechets animaux |
| DE102004033310A1 (de) * | 2004-07-08 | 2006-01-26 | Hans Huber Ag Maschinen- Und Anlagenbau | Verfahren und Vorrichtung zum Separieren von Magnesium-Ammonium-Phosphat MAP aus Abwasser |
| US7909995B2 (en) * | 2008-02-20 | 2011-03-22 | Washington State University Research Foundation | Combined nutrient recovery and biogas scrubbing system integrated in series with animal manure anaerobic digester |
-
2010
- 2010-11-01 SE SE1051144A patent/SE535315C2/sv not_active IP Right Cessation
-
2011
- 2011-10-31 EP EP11838319.9A patent/EP2635542A4/fr not_active Withdrawn
- 2011-10-31 WO PCT/SE2011/051295 patent/WO2012060768A1/fr not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2012060768A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2012060768A1 (fr) | 2012-05-10 |
| EP2635542A4 (fr) | 2017-12-27 |
| SE1051144A1 (sv) | 2012-05-02 |
| SE535315C2 (sv) | 2012-06-26 |
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