EP2763904B1 - Procédé et dispositif pour faire fonctionner une installation de manipulation de récipients - Google Patents

Procédé et dispositif pour faire fonctionner une installation de manipulation de récipients Download PDF

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Publication number
EP2763904B1
EP2763904B1 EP12743112.0A EP12743112A EP2763904B1 EP 2763904 B1 EP2763904 B1 EP 2763904B1 EP 12743112 A EP12743112 A EP 12743112A EP 2763904 B1 EP2763904 B1 EP 2763904B1
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EP
European Patent Office
Prior art keywords
treatment unit
containers
measuring device
characteristic
parameter
Prior art date
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Application number
EP12743112.0A
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German (de)
English (en)
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EP2763904A1 (fr
Inventor
Wolfgang Hahn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Publication date
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Publication of EP2763904A1 publication Critical patent/EP2763904A1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/003—Arrangements to enable adjustments related to the packaging material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00—Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/40—Controls; Safety devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00—Closing bottles, jars or similar containers by applying caps
    • B67B3/26—Applications of control, warning, or safety devices in capping machinery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007—Applications of control, warning or safety devices in filling machinery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B2210/00—Specific aspects of the packaging machine
    • B65B2210/04—Customised on demand packaging by determining a specific characteristic, e.g. shape or height, of articles or material to be packaged and selecting, creating or adapting a packaging accordingly, e.g. making a carton starting from web material

Definitions

  • the present invention relates to a method for operating a system for treating containers and a system for treating containers according to the preambles of claims 1 and 6, as shown in DE 10 2009 040977 A1 named.
  • filling systems are known which containers, such as plastic or glass bottles, fill with liquids and label.
  • a typical filling system for filling a container with a product is eg in the EP1959228A1 described.
  • EP1959228A1 described.
  • retrofitting bottling plants from one type of product or container to another often requires many changes and modifications to the plant. Since this change of product type is complex and does not take place during operation, each such change costs valuable production time.
  • the start-up of the plant thus takes place so that the first containers produced are transported, for example, from the filler to the labeling machine. With these containers in a test run the labeling in the labeling machine. Possibly. It must already be changed settings that cost time and can lead to a backlog on the filler and its stop.
  • the assessment of the labeled Containers can also lead to necessary corrections and can in turn mean time loss and possibly loss of production at the filler.
  • Plastic (PET) bottles have fluctuating parameters that change the geometry of the containers.
  • the internal pressure of the container leads to changes in the diameter, in the height and contour of the container.
  • the pressure in the container is determined by many factors, including nitrogen injection or the CO 2 content in the product.
  • the effect can be enhanced by variations in the wall thickness of the PET bottle-e.g. when using preforms from different suppliers, batches, etc.
  • the present invention is therefore based on the object of providing an apparatus and a method for operating a system for treating containers, which simplifies and accelerates the retrofitting of the system in the event of a product-type change, ie an improvement in overall system efficiency (GAE) / overall Equipment Effectiveness (OEE) leads.
  • GAE overall system efficiency
  • OEE overall Equipment Effectiveness
  • the measuring device determines after or during the treatment of the containers at least one characteristic of the geometric shape of the container characteristic. As a result, changes in shape which only occur through a treatment can be detected and reacted to.
  • the measuring device can be based on an optical, magnetic, mechanical or other physical principle.
  • the measured values determined by the measuring devices and the characteristic parameters derived therefrom can then be transmitted to all, several, or at least one further treatment units of the system, and taken into account for their control, adaptation, and for determining and / or correcting the setting values at treatment units.
  • a treatment unit is to be understood as meaning an element / module of the installation which serves for the treatment of containers.
  • the system may consist of a plurality of container treatment units. Stretching / blowing modules, filling and / or closing modules, labeling modules, printing modules, test modules, packing modules, etc. are possible as customary treatment units.
  • the use of a plurality of measuring devices is conceivable which measure distributed at all or more treatment units, or stations within the container treatment plant, characteristics of the containers and / or properties of the machine elements. In this way, the evolution of set values can be measured depending on the position within the plant and other variables (such as time, temperature, etc.).
  • the measurement and, if appropriate, subsequent correction of the setting values can take place, for example, only during a test run / test startup of the system with a few first containers of a specific type, or else during operation in a continuous measurement correction loop of the treatment unit settings for a specific container type.
  • the wear of machine elements is also detected by the measuring device and the characteristic parameters derived therefrom are used to correct the setting values and to control the treatment units.
  • FIG. 1 two containers 1 a, 1 b are shown with different geometry.
  • the geometry of the containers differ in different container heights h1 a and h1 b.
  • Container 1 a is located on machine element 3 a, which lies over machine element 4 a.
  • Said machine elements 3a and 3b are new or not worn and have a height of h3a or h4a.
  • As an example of corresponding machine elements are called conveyor chains and slide strips that can serve to transport containers.
  • a measuring device detects both completely or partially the geometry of the container (including height of the container, diameter of the container in the labeling or printing area, contour, etc.), its three-dimensional position on a machine element, as well as all or part of the geometry of the machine elements with the position of the container.
  • the values obtained by the measuring device or derived characteristic variables can be used to change the machines of the system for treating containers to the new product / container type, or to the standard presettings correct and refine for the new product / container variety.
  • the measuring device when changing from container 1 a to container 1 b, the measuring device, for example, not only determines that the new container height 1 b is smaller than the container height 1 a of the previous container 1 a, but for example, that in the meantime, machine elements worn out and / or have changed (through the use and / or changes in operating environmental conditions, such as temperature, humidity, etc.).
  • the measuring device determines, for example, that the height of the machine elements has changed due to use / wear from h3a to h3b and from h4a to h4b and thus the closing upper edge 2b is lower than the upper closing edge 2a.
  • This information can be forwarded together with other measured values (absolute position of the container with respect to the plant, geometry of the container, etc.) and / or other derived characteristic parameters to the treatment units of the plant for treating containers, where they are used to correct the setting values and / or for their control can be used.
  • the default settings of the setting values of the container handling system may not, or only insufficiently, take account of changes which may occur during or after treatment of the containers and / or due to wear / tear or altered environmental conditions.
  • Fig. 2 illustrates the detection of a further geometric characteristic of the containers to be treated, namely the diameter of the containers in the labeling. As Fig. 2 illustrates, measured by the measuring device diameter ⁇ D1 of container 5a is smaller than the diameter ⁇ D2 of container 5b.
  • the difference of the diameters, even for the same type of container may be due, inter alia, to e.g. the pressure in the containers differs if the containers have already been filled and closed prior to the measurement or by manufacturing variations in the wall thickness and shape of the containers.
  • the measured values and derived parameters recorded by a measuring device can be displayed on a control console (at a measuring device and / or at a treatment center) in order to be read, controlled and processed by the system personnel.
  • the information transmission between the measuring device and container treatment units can be done both via cable and wirelessly.
  • the measuring device may be integrated into the first treatment unit, or located after the first treatment unit, before or in another treatment unit. It is also possible that a plurality of measuring devices are operated at a plurality of treatment units. Additional or other measurements from other metering equipment (s) may also be made prior to the first bin treatment, if the other metering equipment (s) is in front of or at the first processing unit, or the measurements may be after the first bin metering session Container treatment are carried out. In the case of a measuring device integrated in a treatment center, measurements may be taken during or after the treatment.
  • Fig. 3b are shown schematically by way of example two different systems A1 and A2 for treating containers. Both systems have at least two treatment units B1 and B2, but may have any number of additional, ie total, B1, B2, BN treatment units.
  • a measuring device M1 is provided on / at a first treatment unit B1, wherein the measuring device M1 can also be integrated in the treatment unit B1.
  • the measuring device M1 can carry out measurements on the containers and on machine elements, during or after the treatment by B1.
  • Measured values and derived characteristic parameters are analyzed and processed by the measuring system and the resulting values for the adjustment, correction of the Adjustment, adjustment and control parameters or commands for setting and control for B1 and at least one other treatment unit (eg B2) are taken into account.
  • M1 is at least temporarily in communication connection via a communication channel K2 with B1 itself and / or with at least one further treatment unit (eg B2) in connection.
  • the data collected and determined by M1 can be transmitted to a central investment control unit ZS via a further communication channel K1.
  • the ZS is at least temporarily in contact with M1 and at least one treatment unit.
  • machine element T12 is responsible for conveying containers from B1 to B2, and Tij carries containers from i-th treatment unit to another jth treatment unit, where i, j are integers between 2 and N.
  • the measuring device M1 is located after the first treatment unit, ie in this case M1 performs measurements on the containers only after a first treatment by B1.
  • the data communication between M1, ZS and the treatment units is as described in Appendix 1.
  • the first treatment unit is a filling and / or closing device, ie a treatment unit for filling and / or closing containers.
  • a filling and / or closing device ie a treatment unit for filling and / or closing containers.
  • subsequent machines and processing units it may be advantageous that they are not blocked, i. are decoupled by transporters or buffer systems of the filling and / or closing device.
  • At least one further treatment unit is used for labeling or printing on the containers.
  • the use of the measured values and the characteristic quantities derived therefrom, which are obtained from a measuring device, in order to be used for the control, adaptation and setpoint correction of treatment units can be carried out automatically or manually.
  • the manual use of the measured values by the system personnel can be done eg via control consoles and the corresponding treatment units, or via a central operating console.
  • the automatic use of a central computing / control unit which is in at least temporary communication with the / the measuring / s and all determined by the / the measuring device / s measured values and derived characteristic characteristics, corrections, control commands, etc., collects and, if necessary further processed and Control, adjustment and setpoint correction of the treatment units used.
  • An automatic use of the measuring device data (including measured values, derived characteristic parameters, control and adaptation commands) is also possible via a direct communication path between the measuring device (s) and the treatment unit (s).
  • the detection of the container height can be used to set the jam detection sensors in the transport and machine inlets, as well as the height adjustment of the sensors.
  • the detection of the container diameter can be used to set the container enemas on labellers and packers.
  • the measurement of the container diameter in the label area of a container can be used to set the labeling machines.
  • the measurement of the contour of the container in the print date range for the best before date can be used to adjust the printer.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)
  • Basic Packing Technique (AREA)

Claims (10)

  1. Procédé pour assurer le fonctionnement d'une installation (A1, A2) de traitement de contenants, d'après lequel les contenants sont traités par au moins une première unité de traitement (B1) de l'installation, et les contenants sont traités par au moins une unité de traitement supplémentaire de l'installation, et
    d'après lequel un premier dispositif de mesure (M1) détermine après ou pendant le traitement des contenants dans la première unité de traitement, une grandeur distinctive caractéristique de la forme géométrique des contenants,
    d'après lequel au moins une grandeur distinctive caractéristique de la forme géométrique des contenants, déterminée par le dispositif de mesure, est prise en considération pour la commande ou le réglage de ladite au moins une unité de traitement supplémentaire, agencée après le dispositif de mesure, et/ou de ses capteurs, et
    caractérisé
    en ce que le dispositif de mesure (M1) détermine après ou pendant le traitement dans la première unité de traitement (B1), au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine, et prend en considération ladite au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine, pour la commande ou le réglage de la première unité de traitement (B1) ainsi que de ladite au moins une unité de traitement supplémentaire, agencée après le dispositif de mesure, et/ou de ses capteurs.
  2. Procédé selon la revendication 1, caractérisé en ce que ladite au moins une grandeur distinctive caractéristique de la forme géométrique des contenants, déterminée par le dispositif de mesure (M1), et/ou ladite au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine, déterminée par le dispositif de mesure, et des ordres de commande et d'adaptation et des valeurs de réglage, qui en sont dérivés, sont transmis directement ou par l'intermédiaire d'une unité centrale de commande de l'installation (ZS), à au moins une unité de traitement supplémentaire, et sont utilisés pour le réglage et la commande de ladite au moins une unité de traitement supplémentaire.
  3. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que la première unité de traitement (B1) est un dispositif de remplissage et/ou de fermeture.
  4. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que la première unité de traitement supplémentaire après le dispositif de mesure (M1) est un dispositif d'étiquetage ou un dispositif d'impression.
  5. Procédé selon l'une au moins des revendications précédentes, caractérisé en ce que par l'intermédiaire d'un dispositif de visualisation, est délivrée au moins une information concernant au moins une grandeur distinctive caractéristique de la forme géométrique des contenants du contenant fabriqué, ou bien une valeur de réglage qui en est dérivée, et/ou au moins une information concernant au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine.
  6. Installation de traitement de contenants avec une première unité de traitement (B1), au moins une unité de traitement supplémentaire, et un dispositif de mesure (M1) après ou au niveau de la première unité de traitement, l'installation étant configurée de façon à ce que le dispositif de mesure (M1) soit en mesure de déterminer au moins une grandeur distinctive caractéristique de la forme géométrique des contenants pendant ou après le traitement par la première unité de traitement, et d'utiliser ladite au moins une grandeur distinctive caractéristique de la forme géométrique des contenants pour la commande ou le réglage de ladite au moins une unité de traitement supplémentaire, agencée après le dispositif de mesure, et/ou de ses capteurs, et caractérisée en ce que l'installation (7) est configurée de façon à ce que le dispositif de mesure (M1) soit en mesure de déterminer au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine, et d'utiliser ladite au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine, pour la commande ou le réglage de la première unité de traitement (B1) ainsi que de ladite au moins une unité de traitement supplémentaire, agencée après le dispositif de mesure, et/ou de ses capteurs.
  7. Installation selon la revendication 6, caractérisée par une unité centrale de commande de l'installation (ZS) qui est conçue de manière à pouvoir être, au moins par moments, en communication de données avec les commandes des unités de traitement individuelles, et est configurée de façon à ce que ladite au moins une grandeur distinctive caractéristique de la forme géométrique des contenants déterminée par le dispositif de mesure, et/ou laite au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine déterminée par le dispositif de mesure (M1), et des ordres de commande et d'adaptation et des valeurs de réglage, qui en sont dérivés, soient transmis directement ou par l'intermédiaire de l'unité centrale de commande de l'installation (ZS), à au moins une unité de traitement supplémentaire, et soient utilisés pour le réglage et la commande de la première unité de traitement (B1) ainsi que de ladite au moins une unité de traitement supplémentaire.
  8. Installation selon l'une au moins des revendications précédentes 6 à 7, caractérisée en ce que la première unité de traitement (B1) est un dispositif de remplissage et/ou de fermeture.
  9. Installation selon l'une au moins des revendications précédentes 6 à 8, caractérisée en ce que la première unité de traitement supplémentaire après le dispositif de mesure (M1) est un dispositif d'étiquetage ou un dispositif d'impression.
  10. Installation selon l'une au moins des revendications précédentes 6 à 9, caractérisée en ce qu'elle comporte un dispositif de visualisation qui est conçu pour délivrer au moins une information concernant au moins une grandeur distinctive caractéristique de la forme géométrique des contenants du contenant fabriqué, ou bien une valeur de réglage ou un ordre de commande, qui en est dérivé, et/ou au moins une information concernant au moins une grandeur distinctive caractéristique de l'usure d'au moins un élément de machine, ou bien une valeur de réglage ou un ordre de commande, qui en est dérivé.
EP12743112.0A 2011-10-07 2012-07-20 Procédé et dispositif pour faire fonctionner une installation de manipulation de récipients Active EP2763904B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102011084135A DE102011084135A1 (de) 2011-10-07 2011-10-07 Verfahren und Vorrichtung zum Betreiben einer Anlage zum Behandeln von Behältnissen mit Einstellwert-Korrektur beim Anfahren der Anlage
PCT/EP2012/064315 WO2013050186A1 (fr) 2011-10-07 2012-07-20 Procédé et dispositif pour faire fonctionner une installation de manipulation de récipients

Publications (2)

Publication Number Publication Date
EP2763904A1 EP2763904A1 (fr) 2014-08-13
EP2763904B1 true EP2763904B1 (fr) 2017-03-08

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EP12743112.0A Active EP2763904B1 (fr) 2011-10-07 2012-07-20 Procédé et dispositif pour faire fonctionner une installation de manipulation de récipients

Country Status (5)

Country Link
US (1) US20140237944A1 (fr)
EP (1) EP2763904B1 (fr)
CN (1) CN103930350B (fr)
DE (1) DE102011084135A1 (fr)
WO (1) WO2013050186A1 (fr)

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Publication number Priority date Publication date Assignee Title
DE102017120863A1 (de) * 2017-09-10 2019-03-14 Khs Corpoplast Gmbh Verfahren und Vorrichtung zur Herstellung von Behältern aus thermoplastischem Material
US11338496B2 (en) 2017-09-10 2022-05-24 Khs Gmbh Method and device for producing containers from thermoplastic material
EP3681692B1 (fr) * 2017-09-10 2022-06-22 KHS GmbH Procédé et dispositif pour la fabrication de conteneur en matière plastique

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DE102011084135A1 (de) 2013-04-11
CN103930350A (zh) 2014-07-16
US20140237944A1 (en) 2014-08-28
EP2763904A1 (fr) 2014-08-13
CN103930350B (zh) 2016-04-27
WO2013050186A1 (fr) 2013-04-11

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